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General Electrical System - Special Tools BMW Z4 E85/E86

Horns 18 illustrations ~1946 words

Note: For analog/digital multimeter M 2005, M 2007, M2008

Storage location: H 107

Order number: 61 0 021

Fuse link FF 3.15 A / 500 V

61 0 060 Sealing cap for fiber-optic cable

Minimum set: Mechanical tools

Note: Sealing cap for sealing fiber-optic cable during repair work, e.g. body or painting work (10 x per bag)

Series: E60, E65, E66, E67, E85

SI number: 1 10 03 (995)

Order number: 61 0 060 Sealing cap for fiber-optic cable

Scheme 183

Scheme 183: 61 0 060 Sealing cap for fiber-optic cable

61 1 150 Releasing tool kit

Minimum set: Mechanical tools

Note: For circular connector / ejector tool - Contains the kits 61 1 130, 61 1 140 and 61 1 180

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E66, E83, E85, R50, R53, RR1

Storage location: K 106

Order number: 61 1 150 Releasing tool kit

Scheme 184

Scheme 184: 61 1 150 Releasing tool kit

Consisting of

61 1 151 Pressing-out tool

Note: For Power-Timer contacts / AMP and Bosch

61 1 152 Pressing-out tool

Note: For Micro-Timer contacts

61 1 153 Release tool

Note: For retaining tabs of relay holder

61 1 154 Replacement sleeve dia. 1.5 mm for 61 1 139

Note: Order number was reserved in 8/95 on delivery of case temporarily for case insert

61 1 155 Replacement sleeve dia. 3.5 mm for 61 1 133

61 1 156 Replacement sleeve dia. 2.5 mm for 61 1 132

61 1 157 Replacement sleeve dia. 1.5 mm for 61 1 131

61 1 158 Case with insert

61 1 159 Operating instructions

61 1 131 Pressing-out tool

Note: For 1.5 mm round contacts

61 1 132 Pressing-out tool

Note: For 2.5 mm round contacts

61 1 133 Pressing-out tool

Note: For 3.5 mm round contacts

61 1 134 Pressing-out tool

Note: For mini flat spring contacts

61 1 135 Pressing-out tool

Note: For standard flat spring contacts

61 1 136 Pressing-out tool

Note: For Power-Timer contacts (G & H)

61 1 137 Pressing-out tool

Note: For Timer contacts

61 1 138 Socket wrench

Note: For telltale lamps (instrumentcluster)

61 1 139 Pressing-out tool

Note: Slotted sleeve for 1.5 mm dia.

Kostal round contacts

61 1 141 Release tool

Note: For D 2.5 / ELA, 4-pin, round

61 1 142 Release tool

Note: For D 2.5 / ELA, 7-pin, round

61 1 143 Release tool

Note: For D 2.5 / ELA, 12-pin, round

61 1 144 Release tool

Note: For D 2.5 / ELA, 25-pin, round

61 1 145 Release tool

Note: For D 1 5 / ELA 10-pin round

61 1 149 Replacement blades

Note: For pressing-out tool 61 1 148

61 1 148 Pressing-out tool for SLC

Note: SLK = Sensor Laminated Contacts

61 1 180 Pressing-out tool

Note: For load current contacts This individual tool belongs to 61 1 150

61 1 180 Removal tool

Minimum set: Mechanical tools

Note: For load current contacts

Series: All models

SI number: 20600(636)

Order number: 61 1 180 Removal tool

Scheme 185

Scheme 185: 61 1 180 Removal tool

61 1 350 Set of assembly tools

Note: For removing and installing socket in transmission connector on automatic transmission

Transmission: 4 HP 22, 4 HP 24

Storage location: I 103

Order number: 61 1 350 Set of assembly tools

Scheme 186

Scheme 186: 61 1 350 Set of assembly tools

Consisting of

1 = 61 1 351 Removal tool

2 = 61 1 352 Fitting drift

61 2 070 Cable set

Minimum set: Measuring and testing equipment

Note: For performing installation and adjustment work with front seat with electric seat adjustment removed 61 2 071 for activating removed convertible top E85 and R52

Series: E31, E36, E38, E46, E52, E60, E61, E65, E66, E85, R52, RR1

Storage location: R 204, R 205, R 206, R 207

SI number: 2 12 91(450)

Order number: 61 2 070

Cable set

Consisting of

Scheme 187

Scheme 187: 61 2 070 Cable set

1 = 61 2 071 Power supply cable

Note: Connection between a battery and different adapter cables

2 = 61 2 072 Adapter cable

Note: Model series: E36

3 = 61 2 073 Adapter lead

Note: Model series: E38

In conjunction with: 61 2 071

4 = 61 2 074 Adapter lead

Note: Model series: E46, E52

In conjunction with: 61 2 071

61 2 080 Adapter lead

Minimum set: Measuring and testing equipment

In conjunction with: 612071

Note: Activation of E85 convertible top hydraulics with convertible top removed

Series: E85

SI number: 01 10 02 (907)

Order number: 61 2 080 Adapter lead

Scheme 188

Scheme 188: 61 2 080 Adapter lead

61 2 090 Adapter lead

Minimum set: Measuring and testing equipment

In conjunction with: With removed convertible top with cable 61 2 071

Note: For external connection of a servomotor during seat removal (faulty motor on seat) For E85: For activating convertible top lock with removed convertible top For R52 (MINI Convertible): for activating convertible top lock (with removed convertible top)

Series: E52, E85, R52

Storage location: R 212

SI number: 2 05 00(624)

Order number: 61 2 090 Adapter lead

Scheme 189

Scheme 189: 61 2 090 Adapter lead

61 2 310 Adapter for measuring closed-circuit current

In conjunction with: MoDiC / DIS

Note: Modified measurement method, also suitable for voltage measurement

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E85, R50, R53

Storage location: I 108

SI number: 2 05 99(511)

Order number: 61 2 310 Adapter for measuring closed-circuit current

Scheme 190

Scheme 190: 61 2 310 Adapter for measuring closed-circuit current

61 2 410 Battery trickle charger

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, R50, R52, R53, RR1

Storage location: Single

SI number: 2 02 00(545)

Order number: 61 2 410 Battery trickle charger

Scheme 191

Scheme 191: 61 2 410 Battery trickle charger

Consisting of

1 = 61 2 411 Trickle charger

Note: With connecting cable (flat cable) for cigarette lighter socket

2 = 61 2 412 Power supply cable

Note: Country-specific equipment

3 = 61 2 413 Adapter cable

Note: For direct connection to battery or terminal

9 = 61 2 419 Operating instructions

61 3 300 Removal tool

Minimum set: Mechanical tools

Note: For removing ring antenna at ignition lock

Series: E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/C, E38, E38/3, E39, E39tou, E46, E52, E53, E60, E61, E63, E64, E83, E85, R50, R52, R53

SI number: 1 17 97 (228)

Order number: 61 3 300 Removal tool

Scheme 192

Scheme 192: 61 3 300 Removal tool

61 4 300 Adapter lead for OBD socket

Note: For connecting diagnosis system to OBD socket from 06/2000.

Storage location: Single

SI number: 2 04 00 (561)

Order number: 61 4 300 Adapter lead for OBD socket

Scheme 193

Scheme 193: 61 4 300 Adapter lead for OBD socket

61 4 320 Crimping set with pliers

Minimum set: Measuring and testing equipment

Note: For optical fibres and cable repair

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E65, E66, E67, E85, R50, R53, RR1

SI number: 1 14 01(766)

Order number: 61 4 320 Crimping set with pliers

Scheme 194

Scheme 194: 61 4 320 Crimping set with pliers

Consisting of

1 = 61 4 321 Pliers without crimping head

2 = 61 4 322 Crimping head

Note: For stripping insulation and cutting fiber optic cable to length

3 = 61 4 323 Crimping head

Note: For crimping fiber optic cable contacts

4 = 61 4 324 Crimping head

Note: For crimping MQS contacts

5 = 61 4 325 Crimping head

Note: For crimping MPQ contacts

6 = 61 4 326 Substitute blade

Note: For face-cutting fiber optic cables

7 = 61 4 327 Substitute blade

Note: With tool for replacing blade in cable stripping unit

61 4 370 V-adapter lead (2-pin), zero-coded

Minimum set: Measuring and testing equipment

Note: Can be used on different plug housings in engine wiring harness (e.g. from Kostal - "SLK 2.8", Tyco - "Junior-Power-Timer"or Bosch) with different codings.

Series: E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

SI number: 02 01 05 186

Order number: 61 4 370 V-adapter lead (2-pin), zero-coded

Scheme 195

Scheme 195: 61 4 370 V-adapter lead (2-pin), zero-coded

61 4 380 Measuring box, 105-pin, complete

Minimum set: Measuring and testing equipment

Note: For connecting all adapter cables with 61-pin to 105-pin plug connections

Series: E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1

Storage location: G 110, S 205, U 202, U 205

SI number: 2 04 01(710)

Order number: 61 4 380 Measuring box, 105-pin, complete

Scheme 196

Scheme 196: 61 4 380 Measuring box, 105-pin, complete

Consisting of

1 = 61 4 381 Measuring box, 105-pin

Note: Without accessories

2 = 61 4 382 Test lead, black

Note: 2 mm system, lead length: 750 mm

3 = 61 4 383 Test lead, red

Note: 2 mm system, lead length: 750 mm

4 = 61 4 384 Test lead set

Note: 2/4 mm system, lead length: 200 mm

5 = 61 4 385 Earth/ground cable

Note: For shield pick-off, lead length: 1.5 m

61 4 390 Measuring box, 60-pin

Minimum set: Measuring and testing equipment

Note: For connecting all adapter cables with 27-pin to 60- pin plug connections

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1

Storage location: T 210

SI number: 2 02 98(308)

Order number: 61 4 390 Measuring box, 60-pin

Scheme 197

Scheme 197: 61 4 390 Measuring box, 60-pin

61 6 060 Universal wiper arm puller

Minimum set: Mechanical tools

Note: For removing windscreen wiper arm from drive shaft

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, RR1

Storage location: B40

SI number: 1 10 99 (433)

Order number: 61 6 060 Universal wiper arm puller

Scheme 198

Scheme 198: 61 6 060 Universal wiper arm puller

Consisting of

1 = 61 6 061 Basic body

2 = 61 6 062 Claw, left/right

3 = 61 6 063 Spindle

4 = 61 6 064 Thrust piece

61 6 210 Wiper arm puller

Minimum set: Mechanical tools

Series: E52, E53, E60, E61, E63, E64, E83, E85, E87, E90, E91, R50, R52, R53

SI number: 1 01 05 (172)

Order number: 61 6 210 Wiper arm puller

Scheme 199

Scheme 199: 61 6 210 Wiper arm puller

61 9 040 Set of tools for repair kit IV

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E85, R50, R53

Storage location: K 108

SI number: 2 02 92(505)

Order number: 61 9 040 Set of tools for repair kit IV

Scheme 200

Scheme 200: 61 9 040 Set of tools for repair kit IV

Consisting of

1 = 61 9 041 Hand pliers without crimper

2 = 61 9 042 Crimper

Note: For crimping butt connectors and contact sleeves for strip connectors

3 = 61 9 043 Cable stripper with wire cutter

4 = 61 9 044 Crimper

Note: For crimping antenna connector (antenna cable/radio plug connection)

61 9 045 Female die

In conjunction with: 61 9 041 Crimping tool

Note: For crimping 2.5 mm (dia.) sleeves

Order number: 61 9 045

Female die