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General Electrical System - Special Tools BMW X5 E70

Horns 21 illustrations ~2490 words

Note. For analog/digital multimeter M 2005, M 2007, M2008

Storage location: H 107

Order number: 61 0 021

Fuse link FF 3.15 A / 500 V

Minimum set: Measuring and testing equipment

Note. For diagnosis on control unit, electric auxiliary heater, 3rd seat row.

Series: E70

SI number: 02 10 06 314

Order number: 61 0 110

V-adapter lead 3-pin

Scheme 263

Scheme 263: Minimum set: Measuring and testing equipment

Note. For diagnosis on engine connector

Series: E70

SI number: 02 10 06 314

Order number: 61 0 120

V-adapter lead 12-pin

Scheme 264

Scheme 264: Minimum set: Measuring and testing equipment

Note. For diagnosis of electric coolant pump.

Series: E70

SI number: 02 10 06 314

Order number: 61 0 130

V-adapter lead 4-pin

Scheme 265

Scheme 265: Minimum set: Measuring and testing equipment

Note. For diagnosis of HFM (hot-film air-mass sensor)

Series: E70

SI number: 02 10 06 314

Order number: 61 0 140

V-adapter lead 5-pin

Scheme 266

Scheme 266: Minimum set: Measuring and testing equipment

Note. For diagnosis of rear lid drive, left.

Series: E70

SI number: 02 10 06 314

Order number: 61 0 150

V-adapter lead 8-pin

Scheme 267

Scheme 267: Minimum set: Measuring and testing equipment

Note. For diagnosis on rear lid connector.

Series: E70

SI number: 02 10 06 314

Order number: 61 0 160

V-adapter lead 10-pin

Scheme 268

Scheme 268: Minimum set: Measuring and testing equipment

Note. For diagnosis steering column lock.

Series: E70

SI number: 02 10 06 314

Order number: 61 0 170

V-adapter lead 12-pin

Scheme 269

Scheme 269: Minimum set: Measuring and testing equipment

Note. Consisting of case + basic crimping tool

Series: E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 02 02 05 (194)

Order number: 61 0 200

Crimping set (basic tool)

Consisting of

1 = 61 0 201 Plastic case

Note. As storage system for complete set

2 = 61 0 202 Crimping tool

Note. Basic tool for assorted matrices (crimping insert set)

3 = 61 0 203 Allen key

Note. For securing individual matrices in crimping tool

Scheme 270

Scheme 270: Minimum set: Measuring and testing equipment

61 0 210 Matrix LSK 8

In conjunction with: 61 0 202 (crimping tool)

Note. (crimping insert set for load current contact 8)

SI number: 02 02 05 (194)

Order number: 61 0 210

Matrix LSK 8

Scheme 271

Scheme 271: 61 0 210 Matrix LSK 8

61 0 220 Matrix for SLK 2.8

In conjunction with: 61 0 202 (crimping tool)

Note. (crimping insert set for load contact tube 2.8)

SI number: 02 02 05 (194)

Order number: 61 0 220

Matrix for SLK 2.8

Scheme 272

Scheme 272: 61 0 220 Matrix for SLK 2.8

61 0 230 Stencil for Contacts "DFK 40" and "MAK 8"

In conjunction with: 61 0 202 (crimping tool)

Note. For crimping contacts when replacing passenger compartment fuse box (up to model year 09/2005)

Series: E46, E65, E66, E67, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 02 07 05 233

Order number: 61 0 230

Stencil for contacts "DFK 40" and "MAK 8"

Scheme 273

Scheme 273: 61 0 230 Stencil for Contacts "DFK 40" and "MAK 8"

Note. Replaces from 09/2005 special tool 61 1 150. From 06/2006 extended by tools 61 0 325 - 61 0 331 (see SI 02 05 06 294).

Series: E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 2 05 05 (217)

Order number: 61 0 300

Releasing tool (complete kit)

Consisting of

1 = 61 0 301 Release tool for round contacts (diameter 1.5)

Note. Replaces from 09/2005 special tool 61 1 131

2 = 61 0 302 Replacement sleeve D=1.5

Note. Replaces from 09/2005 special tool 61 1 157

In conjunction with: 61 3 301

3 = 61 0 303 Release tool for round systems with D=2.5

Note. Replaces from 09/2005 special tool 61 1 132

4 = 61 0 304 Replacement sleeve (D=2.5)

Note. Replaces from 09/2005 special tool 61 1 156

5 = 61 0 305 Release tool for round contacts (D=3.5)

Note. Replaces from 09/2005 special tool 61 1 133

6 = 61 0 306 Replacement sleeve (D=3.5) for 61 0 305

Note. Replaces from 09/2005 special tool 61 1 155

7 = 61 0 307 Release tool for socket-side round contacts (D=2.5)

Scheme 274

Scheme 274: Minimum set: Measuring and testing equipment

8 = 61 0 308 Replacement sleeve for special tool 61 0 307 (D=2.5)

9 = 61 0 309 Release tool for pin-side round contact (D=1.5) manufacturer: Kostal

Note. Replaces from 09/2005 special tool 61 1 139

10 = 61 0 311 Replacement sleeve for special tool 61 0 309

Note. Replaces from 09/2005 special tool 61 1 154

11 = 61 0 312 Release tool for flat spring contact with a detent lug (1.6 mm)

Note. Replaces from 09/2005 special tool 61 1 134

12 = 61 0 313 Release tool for flat spring contacts with a snap-in pin (1.9 mm)

Note. Replaces from 09/2005 special tool 61 1 137

13 = 61 0 314 Release tool for flat spring contact with a snap-in pin (2.7 mm)

Note. Replaces from 09/2005 special tool 61 1 135

14 = 61 0 315 Release tool for flat spring contacts with double snap-in pin "Micro-Timer 2"

Note. Replaces from 09/2005 special tool 61 1 151

15 = 61 0 316 Release tool for flat spring contacts with double snap-in pin "SPT 4.8" "JPT 2.8"

Note. Replaces from 09/2005 special tool 61 1 136

16 = 61 0 317 Release tool for LSK 8

Note. Replaces from 09/2005 special tool 61 1 200

17 = 61 0 318 Release tool for "Maxi Power Timer 9.5"

Note. Replaces from 09/2005 special tool 61 1 180

18 = 61 0 319 Release tool for sensor laminated contacts ("SLK2.8")

Note. Replaces from 09/2005 special tool 61 1 148

19 = 61 0 321 Release tool for sensor laminated contacts with unlocking element ("SLK 2.8")

20 = 61 0 322 Release tool for mini laminated contact ("MLK 1.2 mm")

21 = 61 0 323 Release tool for flat spring contacts with a detent lug (MQS)

Note. Replaces from 09/2005 special tool 61 1 152

22 = 61 0 324 Release tool for secondary locking

Note. Universal tool for damage-free opening/removal of secondary locks

23 = 61 0 329 Case with foam inlay without tools

Note. Storage system for release tools from set 61 0 300

24 = 61 0 325 Release tool "JPT"

25 = 61 0 326 Release tool "MQS"

Note. For releasing all micro contacts

26 = 61 0 327 Plug-in aid

Note. For inserting contacts (0.64 - 1.2 mm) in housing

27 = 61 0 328 Plug-in aid

Note. For inserting contacts (2.8 - 4.8 mm) in housing

28 = 61 0 331 Release tool "SLK 5.8"

Note. For releasing "SLK 5.8 mm" contacts

Minimum set: Mechanical tools

Note. For load current contacts

Series: All models

SI number: 20600(636)

Order number: 61 1 180

Removal tool

Scheme 275

Scheme 275: Minimum set: Mechanical tools

61 1 350 Set of Assembly Tools

Note. For removing and installing socket in transmission connector on automatic transmission

Transmission: 4 HP 22, 4 HP 24

Storage location: I 103

Order number: 61 1 350

Set of assembly tools

Consisting of

1 = 61 1 351 Removal tool

2 = 61 1 352 Fitting drift

Scheme 276

Scheme 276: 61 1 350 Set of Assembly Tools

61 1 410 Set of DIS Test Prods

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E39tou, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, RR1

Storage location: H 107

Order number: 61 1 410

Set of DIS test prods

Consisting of

1 = 61 1 411 Clip SAGK4-K, red

1 = 61 1 421 Clamping test probe XB/100, black

2 = 61 1 412 Clip SAGK4-K, black

3 = 61 1 413 Clip SAGK4, red

4 = 61 1 414 Clip SAGK4, black

5 = 61 1 415 Clip XDK-1033, red

6 = 61 1 416 Clip XDK-1033, black

7 = 61 1 417 Test probe SPP4-S, red

8 = 61 1 418 Test probe SPP4-S, black

9 = 61 1 419 Clamping test probe XB/100, red

Scheme 277

Scheme 277: 61 1 410 Set of DIS Test Prods

Note. For system check of rail pressure control for commen-rail diesel engines. Also suitable for connection to: Crank-/camshaft sensor, boost pressure sensor, particulate filter pressure sensor, swirl flap actuator, oil level sensor etc.

Series: E39, E46, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93

SI number: 02 01 06 283

Order number: 61 2 250

V-adapter lead (rail pressure sensor)

Scheme 278

Scheme 278: Minimum set: Measuring and testing equipment

61 2 440 System Connecting Cable (Country-Specific)

Note. System connecting cable for battery trickle charger 61 2 410

Order number: 61 2 440

System connecting cable (country-specific)

Consisting of

1 = 61 2 441 System connecting cable (country-specific)

Note. Algeria / Armenia / Belarus / Belgium / Brazil / Denmark / Dubai / Egypt / Finland / France / Germany / Greece / Korea / Luxembourg / Martinique / Morocco / Norway / Saudi Arabia / Sweden / Spain and others

2 = 61 2 442 System connecting cable (country-specific)

Note. Australia / New Zealand

3 = 61 2 443 System connecting cable (country-specific)

Note. Italy

4 = 61 2 444 System connecting cable (country-specific)

Note. Bahrain / Brunei Dar es Salaam / England / Hong Kong / India / Kuwait / Nigeria / Northern Ireland / Oman / Qatar / Singapore / Sri Lanka (Ceylon)

5 = 61 2 445 System connecting cable (country-specific)

Note. Switzerland

6 = 61 2 446 System connecting cable (country-specific)

Note. Argentina / Barbados / Canada / China / Guam / Honduras / Jamaica / Mexico / Panama / Philippines / Tahiti / Taiwan / USA

7 = 61 2 447 System connecting cable (country-specific)

Note. Japan

61 4 300 Adapter Lead For OBD Socket

Note. For connecting diagnosis system to OBD socket from 06/2000.

Storage location: Single

SI number: 2 04 00 (561)

Order number: 61 4 300

Adapter lead for OBD socket

Scheme 279

Scheme 279: 61 4 300 Adapter Lead For OBD Socket

Note. For repairing fibre optics conductors and cables. Universal crimp head 61 4 328 added as from 06/2006, see SI 2 04 06 293

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 1 14 01 (766)

Order number: 61 4 320

Crimping set with pliers

Consisting of

1 = 61 4 321 Pliers without crimping head

2 = 61 4 322 Crimping head

Note. For stripping insulation and cutting fibre optic cable to length

3 = 61 4 323 Crimping head

Note. For crimping fibre optic cable contacts

4 = 61 4 324 Crimping head

Note. For crimping MQS contacts

5 = 61 4 325 Crimping head

Note. For crimping MPQ contacts

6 = 61 4 326 Substitute blade

Note. For face-cutting fibre optic cables

7 = 61 4 327 Substitute blade

Note. With tool for replacing blade in cable stripping unit. Must be ordered separately, not included in 61 4 320 delivery specification!

8 = 61 4 328 Universal crimping head

Note. For crimping contacts (without seal) and cable cross-sections of 0.35 - 2.5 mm, see SI 2 04 06 293.

Scheme 280

Scheme 280: Minimum set: Measuring and testing equipment

In conjunction with: in conjunction with 61 4 321

Note. For connecting all adapter cables with 61-to 105-pin plug connections

Series: E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1

Storage location: G 110, S 205, U 202, U 205

SI number: 2 04 01(710)

Order number: 61 4 380

Measuring box, 105-pin, complete

Consisting of

1 = 61 4 381 Measuring box, 105-pin

Note. Without accessories

2 = 61 4 382 Test lead, black

Note. 2 mm system, lead length: 750 mm

3 = 61 4 383 Test lead, red

Note. 2 mm system, lead length: 750 mm

4 = 61 4 384 Test lead set

Note. 2/4 mm system, lead length: 200 mm

5 = 61 4 385 Earth/ground cable

Note. For shield pick-off, lead length: 1.5 m

Scheme 281

Scheme 281: Minimum set: Measuring and testing equipment

Note. For connecting all adapter cables with 27 - to 60-pin plug connections

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1

Storage location: T 210

SI number: 2 02 98(308)

Order number: 61 4 390

Measuring box, 60-pin

Scheme 282

Scheme 282: Minimum set: Measuring and testing equipment

Note. For measuring contact/approach angle of wiper blades to window (angle when setting wiper arms)

Series: E36, E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 1 21 05 220

Order number: 61 6 100

Angle measuring instrument

Scheme 283

Scheme 283: Minimum set: Mechanical tools

61 8 081 Additions to Repair Kit I

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 12 52 1 706 059" 12 52 1 706 068" 12 52 1 706 069" 61 13 1 352 607" 61 31 1 378 942)

Storage location: K 108

Order number: 61 8 081

Additions to repair kit I

61 8 082 Additions to Repair Kit II

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 61 13 1 368 534" 61 13 1 369 747" 61 13 1 374 225" 61 13 1 378 722)

Storage location: K 108

Order number: 61 8 082

Additions to repair kit II

61 8 083 Additions to Repair Kit III

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 61 13 1 378 110" 61 13 1 378 130" 61 13 1 378 136" 61 13 1 378 137" 61 13 1 378 138" 61 13 1 378 139" 61 13 1 378 908" 61 13 1 378 944" 61 13 1 378 987)

Storage location: K 108

Order number: 61 8 083

Additions to repair kit III

61 9 045 Female Die

In conjunction with: 61 9 041 Crimping tool

Note. For crimping 2.5 mm (dia.) sleeves

Order number: 61 9 045

Female die