TRANSFER BOX REPLACEMENT (ATC 500 X-DRIVE TRANSFER BOX)
Note. Numbers in text refer to numbers in figures.
Note. When replacing the transfer box, it is important to delete the self adapting wear values (oil, clutch) in the transfer box control unit. After completing work, check transmission fluid level and top up if necessary. Fluid level should be to lower edge of filler plug (1). see scheme 1 Use only the approved gear oil. See TRANSFER CASE - SERVICING article.
Installation Of Replacement Transfer Case
Note location of filler plug (1) and drain transfer case oil. Remove old transfer box. See TRANSFER BOX (ATC 500 X-DRIVE TRANSFER BOX). On manual transmission, remove screws and convert vibration damper. (Scheme 1) On all models, swap covers and protective caps, drive shaft transportation lock, vent hose of transfer box, and rubber mount for transfer case mounting.
