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Maintenance and General Information - Special Tools BMW X3 E83

Oem General Information 56 illustrations ~6497 words

00 0 010 Special tool board I complete.

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Order number: 00 0 010

Special tool board I complete.

Scheme 1

Scheme 1: 00 0 010 Special tool board I complete.

00 0 020 Special tool board II complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 020

Special tool board II complete

Scheme 2

Scheme 2: 00 0 020 Special tool board II complete

00 0 030 Special tool board III complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 030

Special tool board III complete

Scheme 3

Scheme 3: 00 0 030 Special tool board III complete

00 0 040 Special tool board IV complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 040

Special tool board IV complete

Scheme 4

Scheme 4: 00 0 040 Special tool board IV complete

Consisting of

3 = 00 0 043 Hook set for films 10, 11 and 12

4 = 00 0 044 Film 10 (left)

Note: For fields A/B/C 25... 27

5 = 00 0 045 Film 11 (centre)

Note: For fields A/B/C 27/28 and 29/30

6 = 00 0 046 Film 12 (right)

Note: For fields A/B/C 30... 32

00 0 050 Caption board: "SPECIAL TOOLS"

Note: With film sheet in the desired language - size 2000 mm x 215 mm

Storage location: Tool cabinet

Order number: 00 0 050

Caption board: "SPECIAL TOOLS"

Scheme 5

Scheme 5: 00 0 050 Caption board: "SPECIAL TOOLS"

00 0 051 Film sheet, German

Order number: 00 0 051

Film sheet, German

Scheme 6

Scheme 6: 00 0 051 Film sheet, German

00 0 052 Film sheet, English

Order number: 00 0 052

Film sheet, English

Scheme 7

Scheme 7: 00 0 052 Film sheet, English

00 0 053 Film sheet, French

Order number: 00 0 053

Film sheet, French

Scheme 8

Scheme 8: 00 0 053 Film sheet, French

00 0 054 Film sheet, Dutch

Order number: 00 0 054

Film sheet, Dutch

Scheme 9

Scheme 9: 00 0 054 Film sheet, Dutch

00 0 055 Film sheet, Italian

Order number: 00 0 055

Film sheet, Italian

Scheme 10

Scheme 10: 00 0 055 Film sheet, Italian

00 0 056 Film sheet, Spanish

Order number: 00 0 056

Film sheet, Spanish

Scheme 11

Scheme 11: 00 0 056 Film sheet, Spanish

00 0 060 Special tool board V complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 060

Special tool board V complete

Scheme 12

Scheme 12: 00 0 060 Special tool board V complete

Consisting of

3 = 00 0 063 Hook set for films 13, 14 and 15

4 = 00 0 064 Film 13 (left)

Note: For fields A/B/C 33... 35

5 = 00 0 065 Film 14 (centre)

Note: For fields A/B/C 35/36 and 37/38

6 = 00 0 066 Film 15 (right)

Note: For fields A/B/C 38... 40

7 = 00 0 224 Large special tool board 2 m x 1 m

Note: This special tool board serves as the back panel of basic and mounting frames and is the basis for large fixed and moving special tool boards.

In conjunction with: Hook set and films

00 0 070 Special tool cabinet, length 6 m

Note: For accommodating large or small moving special tool boards (not contained in scope of delivery) for the entire current range of special tools. Consisting of: 1x 00 0 220 complete plus 2x 00 0 221 and 2x 00 0 224

Series: All models

Order number: 00 0 070

Special tool cabinet, length 6 m

00 0 080 Folding index

Note: Summary of tool positioning/storage locations

Storage location: Tool cabinet

SI number: 1 12 97 (202)

Order number: 00 0 080

Folding index

Scheme 13

Scheme 13: 00 0 080 Folding index

00 0 120 Cardboard box (set) for cable cabinet

Note: For storing adapter cables (cable cabinet reconditioning) 2 cardboard boxes are supplied at present: 00 0 121 = storage location Y1 00 0 122 = storage location Y2

SI number: 00 04 04 (104)

Order number: 00 0 120

Cardboard box (set) for cable cabinet

Scheme 14

Scheme 14: 00 0 120 Cardboard box (set) for cable cabinet

Consisting of

1 = 00 0 121 Cardboard box Y1

Note: = storage location for adapter cables

2 = 00 0 122 Cardboard box Y2

Note: = storage location for adapter cables

00 0 130 Special tool board VI complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Storage board for older tools

Series: All models

Order number: 00 0 130

Special tool board VI complete

Scheme 15

Scheme 15: 00 0 130 Special tool board VI complete

00 0 140 Supplementary hook set

Note: Only for delivery of the supplementary hook set for converting tool boards (old to new), see also Supplementary hook set 00 8 600

Order number: 00 0 140

Supplementary hook set

00 0 150 Special tool cabinet

Note: To accommodate 5 special tool boards.

Replaced by 1x 00 0 220 complete plus 1x 00 0 221 and 1x 00 0 224

Order number: 00 0 150

Special tool cabinet

Scheme 16

Scheme 16: 00 0 150 Special tool cabinet

00 0 152 Shelf

Order number: 00 0 152

Shelf

00 0 153 Wide-groove mat (2 mats)

Order number: 00 0 153

Wide-groove mat (2 mats)

00 0 154 Drawer unit with 5 drawers, lockable

Order number: 00 0 154

Drawer unit with 5 drawers, lockable

00 0 155 Rear panel

Order number: 00 0 155

Rear panel

00 0 158 Lockable roller shutter (2)

Order number: 00 0 158

Lockable roller shutter (2)

00 0 170 Parts cabinet

Note: For storing removed vehicle parts

Series: All models

Storage location: Single

SI number: 8 01 94(821)

Order number: 00 0 170

Parts cabinet

Scheme 17

Scheme 17: 00 0 170 Parts cabinet

00 0 180 Cable cabinet II, complete

Note: For extended accommodation of adapter leads as well as measuring and test equipment

SI number: 0 02 99 (399)

Order number: 00 0 180

Cable cabinet II, complete

Scheme 18

Scheme 18: 00 0 180 Cable cabinet II, complete

Consisting of

1 = 00 0 182 Film sheet set II

Note: For identifying storage locations in cable cabinet II - Currently applicable status

2 = 00 0 183 Cable holder set - H

Note: For cable cabinet II only 16 guide rails each with 15 straps for holding adapter cables - Currently applicable status

3 = 00 0 184 CD holder

Note: For holding two program CDs with sleeve - Can be fitted in cable cabinets I and II

4 = 00 0 186 Drawer block

Note: For cable cabinet II only

5 = 00 0 187 Holder set for test adapters

Note: For cable cabinet II only

6 = 00 0 188 Strap set (optional)

Note: 20 straps for cable holder - H - For expanding cable suspensions in cable cabinets I and II

00 0 190 Cable cabinet I, complete

Note: With set of films and accessories - For storing adapter cables as well as measuring devices and testers

SI number: 0 02 99 (399)

Order number: 00 0 190

Cable cabinet I, complete

Scheme 19

Scheme 19: 00 0 190 Cable cabinet I, complete

Consisting of

1 = 00 0 191 Cable cabinet

Note: Without contents or accessories Basis for cable cabinets I and II

2 = 00 0 192 Set of films I

Note: For identifying storage locations in cable cabinet I - valid status in each case

3 = 00 0 193 Cable holder set - H

Note: For cable cabinet I only 24 guide rails each with 15 retaining straps for accommodating adapter leads

4 = 00 0 194 Cable carrier - B

Note: For accommodating engine test leads For extending cable suspensions in cable cabinets I and II

6 = 00 0 195 Swivel board frame

Note: Carrier of cable suspensions in cable cabinets I and II

7 = 00 0 196 Drawer block

Note: For cable cabinet I only

8 = 00 0 197 Magnet with roller

Note: For improved location and spacing of swivel boards - For retrofitting in cable cabinets I and II only

9 = 00 0 198 Compartment floor

Note: For cable cabinet I only

10 = 00 0 199 Index

Note: For finding BMW special tools for automotive electrics in cable cabinets I and II

00 0 200 Cross member

Minimum set: Mechanical tools

Note: To hold the engine when removing and installing the front axle support, the oil sump and the transmission

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 20

Scheme 20: 00 0 200 Cross member

Storage location: Single

SI number: 1 14 01 (766)

Order number: 00 0 200

Cross member

Consisting of

1 = 00 0 201 Locating bridge

2 = 00 0 202 Spindle with hook

3 = 00 0 203 Extension

Note: For extending locating bridge 00 0 201 Model series: E65

4 = 00 0 204 Adapter support (2 x)

In conjunction with: 00 0 200

5 = 00 0 205 Extension

Note: Model series: R50, R53

6 = 00 0 206 Support foot (2 x)

Note: Model series: E30, E31, E32, E34, E36, Z3 6-cylinder engines only

7 = 00 0 207 Support foot (2 x)

Note: Model: Z3 / 4-cylinder engines only

8 = 00 0 208 Support foot (2 x) with rests (4 x)

Note: Model series: E38, E39, E46, E60, E65

9 = 00 0 209 Chain with hook

Note: Version as 11 0 003

10 = 00 0 451 Profile strip

Note: Model series: E85

00 0 210 Conversion kit

Note: For cable cabinet

Series: All models

Storage location: Cable cabinet

SI number: 0 02 99 (399)

Order number: 00 0 210

Conversion kit

Scheme 21

Scheme 21: 00 0 210 Conversion kit

00 0 220 Special tool cabinet, length 2 m

Note: Dimensions: (LxHxD) 2.05 m x 2.10 m x 0.65 m For extended accommodation of special tools. IMPORTANT! Use Order No. 00 1 000 to erect a complete 6 m long special tool cabinet.

SI number: 0 01 00 (549)

Order number: 00 0 220

Special tool cabinet, length 2 m

Scheme 22

Scheme 22: 00 0 220 Special tool cabinet, length 2 m

Consisting of

1 = 00 0 221 Frame with roller shutter

Note: Basic frame for erecting a separate 2 m long special tool cabinet.NOTE:If ordered individually as a mounting frame, the complete scope of delivery must already be present under Order No. 00 0 220. Overall length with a mounting frame: 4 m

In conjunction with: 00 0 225 / Not available without roller shutter for stability reasons!

2 = 00 0 222 Side panel, left

Note: Required only once for erecting the basic frame

3 = 00 0 223 Side panel, right

Note: Required only once for erecting the basic frame

4 = 00 0 224 Large special tool board 2 m x 1 m

Note: This special tool board serves as the rear panel of basic and mounting frames and is the basis for large stationary and moving special tool boards.

In conjunction with: Hook set and films

5 = 00 0 225 Roller shutter, lockable

Note: Included in scope of delivery 00 0 221. This order number is for reordering purposes only.

6 = 00 0 226 Side frame

Note: Required only once for setting up the basic frame

00 0 230 Large board (2x1 m) with set of castors

In conjunction with: Special tool boards, complete

Note: For retrofitting to a large special tool board for use in a special tool cabinet with a minumum length of 4 m.

Order number: 00 0 230

Large board (2x1 m) with set of castors

Consisting of

2 = 00 0 232 Castors, top, for large board

3 = 00 0 233 Castors, top, for large board

00 0 240 Small moving special tool board without films

In conjunction with: Film and hook set

Note: For retrofitting a special tool cabinet from length of 2 m

SI number: 0 01 02 (810)

Order number: 00 0 240

Small moving special tool board without films

Scheme 23

Scheme 23: 00 0 240 Small moving special tool board without films

Consisting of

1 = 00 0 241 Small special tool board 0.65 m x 1 m

2 = 00 0 242 Castors, top

Note: For moving a small special tool board

3 = 00 0 243 Castors, bottom

Note: For moving a small special tool board

00 0 250 Shelf

Note: With retaining pins

Series: All models

SI number: 0 01 00(549)

Order number: 00 0 250

Shelf

Scheme 24

Scheme 24: 00 0 250 Shelf

00 0 260 Drawer block

Note: With 5 lockable drawers

Series: All models

SI number: 0 01 00(549)

Order number: 00 0 260

Drawer block

Scheme 25

Scheme 25: 00 0 260 Drawer block

00 0 270 Rear panel (2 pcs.)

Note: For sealing the rear panel (height 2 m x width 1 m) during free erection of a special tool cabinet.

SI number: 0 01 00(549)

Order number: 00 0 270

Rear panel (2 pcs.)

00 0 280 Film sheet and hook sets from special tool board VII

In conjunction with: 00 0 224 or appropriate number 00 0 241

Note: For retrofitting onto special tool boards. NOTE: Each film with hook set is always supplied in accordance with the current status of the special tools. Up to three films can be stuck onto a large special tool board.

Order number: 00 0 280

Film sheet and hook sets from special tool board VII

Scheme 26

Scheme 26: 00 0 280 Film sheet and hook sets from special tool board VII

Consisting of

1 = 00 0 281 Film sheet and hook set

Note: For fields A/B/C - 41 and 42

2 = 00 0 282 Film sheet and hook set

Note: For fields A/B/C - 43 and 44

00 0 334 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Engine: S62

Order number: 00 0 334

Supplementary film / hook set

00 0 335 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Engine: S62 (Part 2)

Order number: 00 0 335

Supplementary film / hook set

00 0 336 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Engine: M67

Order number: 00 0 336

Supplementary film / hook set

00 0 337 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Transmission: F-transmission

Order number: 00 0 337

Supplementary film / hook set

00 0 338 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Model series: E53

Order number: 00 0 338

Supplementary film / hook set

00 0 339 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Special tools 24 4 137, 33 3 030, 33 3 040

Order number: 00 0 339

Supplementary film / hook set

00 0 341 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Engine: S54

Order number: 00 0 341

Supplementary film / hook set

00 0 342 Supplementary film and hook set

Note: For mechanical tools in special tool cabinet E65 / M57TU, M67

Order number: 00 0 342

Supplementary film and hook set

00 0 343 Film and hook set

Note: For mechanical tools in special tool cabinet E65, N73

Order number: 00 0 343

Film and hook set

00 0 344 Film and hook set

Note: For mechanical tools in special tool cabinet R50, W17

Order number: 00 0 344

Film and hook set

00 0 354 Films/hook set E90

Order number: 00 0 354

Films/hook set E90

00 0 450 Cross-member / sub-no.

Note: Reserved for consecutive sub-no. cross-member 00 0 200

SI number: 1 10 02 (907)

Order number: 00 0 450

Cross-member / sub-no.

00 1 000 Special tool cabinet, length 6 m, complete current range of equipment

Note: Range of equipment comprises: - Base frame - Films - Hooks - 5 large special tool boards - 4 small special tool boards Accessories such as storage shelves (00 0 250), drawer blocks (00 0 260) and rear panels (00 0 270) must be ordered separately.

SI number: 1 10 04 (092)

Scheme 27

Scheme 27: 00 1 000 Special tool cabinet, length 6 m, complete current range of equipment

Order number: 00 1 000

Special tool cabinet, length 6 m, complete current range of equipment.

00 1 010 Special tool cabinet, length 4 m and 2 m, complete current range of equipment

Note: Consisting of tool cabinet 4 m and 2 m. All boards covered with film, hook set and folding index with list. Accessories such as storage shelves (00 0 250), drawer blocks (00 0 260) and rear panels (00 0 270) must be ordered separately.

Order number: 00 1 010

Special tool cabinet, length 4 m and 2 m, complete current range of equipment.

00 1 140 E87 film and hook set

Note: E87

Order number: 00 1 140

E87 film and hook set

Consisting of

1 = 00 1 141 Film sheet

2 = 00 1 142 Hook set

00 1 150 N 52 film and hook set

Note: N52

Order number: 00 1 150

N 52 film and hook set

Consisting of

1 = 00 1 151 Film sheet

2 = 00 1 152 Hook set

00 1 300 Tool cabinet, USA version, complete

Note: Consisting of: - Tool cabinet 4 m - All boards covered with film, USA version - including hook set - including lighting

Order number: 00 1 300

Tool cabinet, USA version, complete

Consisting of

1 = 00 1 301 2 m tool cabinet USA basic version

Note: Consisting of: - Tool cabinet 2 m - Large bright-finish board - including lighting

2 = 00 1 302 2 m tool cabinet USA add-on version

Note: Consisting of: - Tool cabinet 2 m - Large bright-finish board - including lighting

00 1 310 Tool boards, complete, USA version

Note: Consisting of: - 3 large tool boards, covered with film - including hook set - including wall mounting

Order number: 00 1 310

Tool boards, complete, USA version

00 1 320 Film set, complete, USA version

Order number: 00 1 320

Film set, complete, USA version

Consisting of

1 = 00 1 321 Film no. 1 USA version

2 = 00 1 322 Film no. 2 USA version

3 = 00 1 323 Film no. 3 USA version

4 = 00 1 324 Film no. 4 USA version

5 = 00 1 325 Film no. 5 USA version

6 = 00 1 326 Film no. 6 USA version

7 = 00 1 327 Film no. 7 USA version

8 = 00 1 328 Film no. 8 USA version

9 = 00 1 329 Film no. 9 USA version

00 1 340 Hook set, complete, for 00 1 300, USA version

Order number: 00 1 340

Hook set, complete, for 00 1 300, USA version

Consisting of

1 = 00 1 341 Hook set for film no. 1 USA-Version

2 = 00 1 342 Hook set for film no. 2 USA version

3 = 00 1 343 Hook set for film no. 3 USA version

4 = 00 1 344 Hook set for film no. 4 USA version

5 = 00 1 345 Hook set for film no. 5 USA version

6 = 00 1 346 Hook set for film no. 6 USA version

7 = 00 1 347 Hook set for film no. 7 USA version

8 = 00 1 348 Hook set for film no. 8 USA version

9 = 00 1 349 Hook set for film no. 9 USA version

00 1 450 Assembly stand

In conjunction with: All take-up supports

Note: For engines and transmissions

Series: E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46,E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25,M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17

Scheme 28

Scheme 28: 00 1 450 Assembly stand

SI number: 1 02 87 (721)

Order number: 00 1 450

Assembly stand

Consisting of

1 = 00 1 451 Assembly stand for 8- and 12-cylinder engines

Note: Engine: M60, M62, M70, M73

In conjunction with: 11 0 080 (for 8 cylinders) / 00 1 460 (for 12 cylinders)

2 = 00 1 452 Drip tray

3 = 00 1 453 Locating component

Note: For accommodating 4- and 6- cylinder engines and transmissions,engine: M10, M20, M30, M40, M41, M42, M43, M44, M50, M52, M52, S14, S38, S50B30, S50B32, transmission: all

In conjunction with: Mountings for engine and transmission

4 = 00 1 454 Stand with 2 wheels

Note: For accommodating 4- and 6- cylinder engines and all transmissions

00 2 030 Universal hydro-lifter basic unit

In conjunction with: 00 2 040, 23 0 040, 23 0 130, 24 0 170, 24 5 300, 25 5 350, 27 1 030, 33 4 420, 51 3 280

Note: Chassis and hydraulic jack - For removing and installing rear axle carriers and transmissions Also for convertible top take-up supports E85 and E64.

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1

Scheme 29

Scheme 29: 00 2 030 Universal hydro-lifter basic unit

SI number: 1 05 90(207)

Order number: 00 2 030

Universal hydro-lifter basic unit

Consisting of

1 = 00 2 031 Adapter for transmission brackets

Note: Model series: E30, E31, E32, E34, E36

In conjunction with: 23 0 000, 24 0 130

00 2 040 Basic take-up fixture

In conjunction with: 00 2 030, 33 3 270, 33 3 290, 33 3 300, 33 4 220, 33 4 230

Note: For removing and installing rear axle carrier, without pillar guide and lift hoist

Series: E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, RR1

Scheme 30

Scheme 30: 00 2 040 Basic take-up fixture

Storage location: Single

SI number: 1 05 90 (207)

Order number: 00 2 040

Basic take-up fixture

Consisting of

1 = 00 2 041 Base frame

2 = 00 2 042 Take-up fixtures, side

00 2 050 Torque wrench, adjustable from 1 to 36 Nm

Note: For tightening ZF selector units and for adjusting brake bands BW65

Transmission: BW 65

Order number: 00 2 050

Torque wrench, adjustable from 1 to 36 Nm

Scheme 31

Scheme 31: 00 2 050 Torque wrench, adjustable from 1 to 36 Nm

Consisting of

1 = 00 2 051 Torque wrench without socket ratchet

2 = 00 2 052 Socket ratchet

00 2 080 Hand pump

Note: For Lifetime oil filling

SI number: 1 01 98(294)

Order number: 00 2 080

Hand pump

Scheme 32

Scheme 32: 00 2 080 Hand pump

00 2 210 Exhaust pipe cutter

Note: For V2a pipe

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, R50, R53, RR1

Storage location: A9, B9

Scheme 33

Scheme 33: 00 2 210 Exhaust pipe cutter

SI number: 1 03 95(900)

Order number: 00 2 210

Exhaust pipe cutter

00 2 250 Special pliers for cable reconditioning

Note: With the market introduction of engines (N46, N52 and S85), cable 12 7 420/421 can be used for diagnosis after conditioning

SI number: 02 03 04 (106)

Order number: 00 2 250

Special pliers for cable reconditioning

Scheme 34

Scheme 34: 00 2 250 Special pliers for cable reconditioning

00 2 300 Assembly stand with universal flange

Note: For accommodating engines from S85

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45, N46, N52, N62, N62TU, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

SI number: 01 25 04 (155)

Order number: 00 2 300

Assembly stand with universal flange

Scheme 35

Scheme 35: 00 2 300 Assembly stand with universal flange

Consisting of

1 = 00 2 301 Assembly stand

2 = 00 2 302 Universal flange

3 = 00 2 303 Crank

4 = 00 2 304 Protection hood

5 = 00 2 305 Storage for small parts

6 = 00 2 306 Moulded tray, rear

7 = 00 2 307 Oil drip tray

8 = 00 2 308 Moulded tray, front

9 = 00 2 309 Wheel, front (without stop)

10 = 00 2 311 Wheel, rear (with stop)

11 = 00 2 312 Set of rippled mats

00 2 480 Measurement stand with clamp

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17

Scheme 36

Scheme 36: 00 2 480 Measurement stand with clamp

SI number: 1 18 99(489)

Order number: 00 2 480

Measurement stand with clamp

Consisting of

1 = 00 2 481 Clamping foot

2 = 00 2 482 Clamping piece

3 = 00 2 483 Shaft

4 = 00 2 484 Shaft

00 2 510 Dial gauge with feeler

Minimum set: Mechanical tools

In conjunction with: 00 2 500

Note: Dial can be turned at outer ring to needle zero position

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 37

Scheme 37: 00 2 510 Dial gauge with feeler

Storage location: A13

Order number: 00 2 510

Dial gauge with feeler

00 2 520 Torx sockets E10, E12, E14

Note: Replaced by Torx tool kit

Order number: 00 2 520

Torx sockets E10, E12, E14

Consisting of

1 = 00 2 521 Torx socket E10

2 = 00 2 522 Torx socket E12

3 = 00 2 523 Torx socket E14

00 2 550 Depth gauge

Note: E.g. for determining axial play of transmission shaft and basic adjustment dimension for installing bevel pinion in rear differentials

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, A4S 200R, A5S 360R, A5S 390R, GS5-39DZ, diff. 188kom, diff. 220kom, diff. 225kom, diff. type G, diff. type K, diff. type M, S5D 200G, S5D 250G, S5D 260Z, S5D 280Z, S5D 310Z, S5D 320Z, S5D 390Z, S6S 420G, S6S 560G

Scheme 38

Scheme 38: 00 2 550 Depth gauge

Storage location: A12, B12

Order number: 00 2 550

Depth gauge

00 2 590 Plastigage (5)

Note: For checking bearing play on crankshaft and in big-end bearings

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 39

Scheme 39: 00 2 590 Plastigage (5)

Order number: 00 2 590

Plastigage (5)

00 3 520 Valve seat turning tool in case (Hunger)

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M62VAN, M70, M73, M88, N42, N45, N46, N52, N62, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62

Order number: 00 3 520

Valve seat turning tool in case (Hunger)

Scheme 40

Scheme 40: 00 3 520 Valve seat turning tool in case (Hunger)

00 3 580 Set of valve seat milling cutters in case (Neway)

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17

Order number: 00 3 580

Set of valve seat milling cutters in case (Neway)

Scheme 41

Scheme 41: 00 3 580 Set of valve seat milling cutters in case (Neway)

00 4 210 Seat of reamers with guide cones 6, 7 and 8 mm

Note: For valve guides

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, S14, S38, S50B30, S50B32, S62

SI number: 1 05 86(604)

Order number: 00 4 210

Seat of reamers with guide cones 6, 7 and 8 mm

Scheme 42

Scheme 42: 00 4 210 Seat of reamers with guide cones 6, 7 and 8 mm

Consisting of

1 = 00 4 211 Reamer 7.1 H7

Note: Engine: S14, S38, S50, M20, M21, M40, M43, M70, M73, up to 09/92 for M42, M50, M51

1 = 00 4 212 Reamer 7.2 H7

Note: Engine: S14, S38, S50, M20, M21, M40, M43, M70, M73, up to 09/92 for M42, M50, M51

1 = 00 4 214 Reamer 8.1 H7

Note: Engine: M10, M30

1 = 00 4 215 Reamer 8.2 H7

Note: Engine: M10, M30

1 = 00 4 222 Reamer 6.2 H7

Note: Engine: M44, M52, M60, M62, as from 9/92 M42, M50, M51

1 = 00 4 221 Reamer 6.1 H7

Note: Engine: M44, M52, M60, M62, as from 9/92 M42, M50, M51

2 = 00 4 216 Mushroom-type guide 8 mm

2 = 00 4 223 Mushroom-type guide 6 mm

2 = 00 4 217 Mushroom-type guide 7 mm

00 4 420 Charger

Note: Charger for storage batteries in 00 4 400 and 00 4 410. > Input voltage 230 V / 50 Hz > Output voltage 1.65 V > Charge current miniature 4x400 mA > Charge current micro 4x300 mA

SI number: 1 01 05 (172)

Order number: 00 4 420

Charger

Scheme 43

Scheme 43: 00 4 420 Charger

00 5 010 Universal puller

Minimum set: Mechanical tools

Note: For withdrawing radial seals 00 5 011 for E90

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Scheme 44

Scheme 44: 00 5 010 Universal puller

Storage location: B26

Order number: 00 5 010

Universal puller

Consisting of

1 = 00 5 011 Extractor claw (3 pieces required)

2 = 00 5 012 Guide spindle

3 = 00 5 013 Pressure spindle

4 = 00 5 014 Take-up star

Note: For taking up extractor claw

5 = 00 5 015 Thrust member

00 5 030 Special pliers for seat belt limiter

Note: Replaced by 00 5 040

Order number: 00 5 030

Special pliers for seat belt limiter

Scheme 45

Scheme 45: 00 5 030 Special pliers for seat belt limiter

00 5 040 Riveting tool

Note: For riveting seat belt limiter

Storage location: C10

SI number: 1 05 95(932)

Order number: 00 5 040

Riveting tool

Scheme 46

Scheme 46: 00 5 040 Riveting tool

00 5 500 Handle for drifts

Minimum set: Mechanical tools

In conjunction with: 11 2 030

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Scheme 47

Scheme 47: 00 5 500 Handle for drifts

Storage location: B31

Order number: 00 5 500

Handle for drifts

00 7 500 Universal puller Kukko 17/K

Note: For removing bearing inner race from drive flange at rear wheel bearing

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1

Scheme 48

Scheme 48: 00 7 500 Universal puller Kukko 17/K

Order number: 00 7 500

Universal puller Kukko 17/K

Consisting of

1 = 00 7 501 Pressure spindle with bridge

2 = 00 7 502 Adjusting spindle (2 x) with knurled nuts (4 x)

3 = 00 7 503 Pressure spindle, side

4 = 00 7 504 Adjusting jaws (2 x)

5 = 00 7 505 Adjusting screws (2 x) with nuts

Note: For adjusting jaw (2 x)

6 = 00 7 506 Extension (2 x)

7 = 00 7 507 Bridge

00 8 000 Hydraulic puller tool

In conjunction with: With all previous removal/installation tools for rubber mounts

Note: For removing and installing rubber mount in rear axle carrier

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, R50, R52, R53, RR1

Scheme 49

Scheme 49: 00 8 000 Hydraulic puller tool

Storage location: Single

SI number: 1 02 99(417)

Order number: 00 8 000

Hydraulic puller tool

Consisting of

1 = 00 8 001 Hydraulic pump

2 = 00 8 002 Hydraulic hose

3 = 00 8 003 Hydraulic cylinder

00 8 004 Threaded spindle

Note: M14 x 520

00 8 005 Threaded spindle

Note: M12 x 496

00 8 006 Threaded spindle (optional)

Note: M14 x 465

00 8 007 Nut M18

00 8 008 Securing line

00 8 009 Spindle with nut

00 8 600 Hook set

Note: For reorganization and mounting of existing special tools on tool boards -NOTE: The following individual tools cannot be ordered in the set!

Series: All models

Order number: 00 8 600

Hook set

Consisting of

1 = 00 8 601 Hook No. 1

10 = 00 8 612 Hook No. 12

11 = 00 8 613 Hook No. 13

12 = 00 8 614 Hook No. 14

13 = 00 8 615 Hook No. 15

14 = 00 8 616 Hook No. 16

15 = 00 8 617 Hook No. 17

16 = 00 8 620 Hook No. 20

17 = 00 8 621 Hook No. 21

18 = 00 8 622 Hook No. 22

19 = 00 8 625 Hook No. 25

2 = 00 8 602 Hook No. 2

20 = 00 8 626 Hook No. 26

21 = 00 8 628 Hook No. 28

22 = 00 8 629 Hook No. 29

23 = 00 8 630 Hook No. 30

3 = 00 8 603 Hook No. 3

4 = 00 8 604 Hook No. 4

5 = 00 8 606 Hook No. 6

6 = 00 8 608 Hook No. 8

7 = 00 8 609 Hook No. 9

8 = 00 8 610 Hook No. 10

9 = 00 8 611 Hook No. 11

00 8 660 Magnet

Storage location: Tool cabinet

Order number: 00 8 660

Magnet

Scheme 50

Scheme 50: 00 8 660 Magnet

00 8 690 Washers and screws

Order number: 00 8 690

Washers and screws

Consisting of

1 = 00 8 691 Washers, 100 x

2 = 00 8 692 Screws, 100 x

3 = 00 8 693 Screws, 100 x

Note: For USA

4 = 00 8 694 Box 40 mm

5 = 00 8 695 Box 100 mm

6 = 00 8 696 Box 150 mm

00 9 110 Circlip pliers

Note: External circlip - With long legs, 90° angle

Series: All models

Order number: 00 9 110

Circlip pliers

Scheme 51

Scheme 51: 00 9 110 Circlip pliers

00 9 120 Torque angle measuring dial

Minimum set: Mechanical tools

Note: For torsion angle tightening of cylinder head bolts (all engines) And reinforcement plate front axle carrier E46

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Scheme 52

Scheme 52: 00 9 120 Torque angle measuring dial

Storage location: A12

Order number: 00 9 120

Torque angle measuring dial

00 9 130 Magnet with 1/2" connection

Minimum set: Mechanical tools

In conjunction with: 00 9 120

Note: For securing angle-of-rotation disk 00 9 120 to body.

Series: E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91

SI number: 1 17 04 (130)

Order number: 00 9 130

Magnet with 1/2" connection

Scheme 53

Scheme 53: 00 9 130 Magnet with 1/2" connection

00 9 250 Torsion angle wrench with flexible extension

Minimum set: Mechanical tools

In conjunction with: 11 4 230 and 11 7 380

Note: or tensioning timing chain

Engine: M50, M52, M52TU, M54, M56, M60, M62, M62VAN, N40, N45, N46, N52, S50B30, S50B32

Storage location: A13

SI number: 1 04 96 (049)

Order number: 00 9 250

Torsion angle wrench with flexible extension

Scheme 54

Scheme 54: 00 9 250 Torsion angle wrench with flexible extension

Consisting of

1 = 00 9 251 Torque wrench

Note: Torque range 0.6... 2.0 Nm

2 = 00 9 252 Flexible extension 150 mm

00 9 290 Riveting tool

Note: Is replaced by 00 2 240!

Series: All models

Order number: 00 9 290

Riveting tool

00 9 310 Assembly wedges (set in plastic case)

Minimum set: Mechanical tools

Note: For straightening and assembly jobs on vehicle bodies, e.g. fitting trim panels, removing window weatherstrips, repairing small-scale dents, removing residual adhesive materials, measuring gap widths, levering out trim panel parts

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

SI number: 1 25 05 230

Order number: 00 9 310

Assembly wedges (set in plastic case)

Scheme 55

Scheme 55: 00 9 310 Assembly wedges (set in plastic case)

Consisting of

1 = 00 9 311 Trim remover

2 = 00 9 312 Strike wedge, square

3 = 00 9 313 Striking wedge, large

4 = 00 9 314 Adjusting wedges (2 x)

5 = 00 9 315 Gap wedge

6 = 00 9 316 Sealing lip wedge

7 = 00 9 317 Trim panel wedge

8 = 00 9 318 Universal wedge

9 = 00 9 319 Striking wedge, small

10 = 00 9 321 Fishbone

11 = 00 9 322 Plastic wedge

12 = 00 9 323 Cleaning wedge (scraper)

15 = 00 9 324 Trim remover (metal plate)

Note: For removing stem trims from from E60

00 9 329 Case with inlay for assembly wedges

In conjunction with: 009310

00 9 340 Disassembly aid (2)

Minimum set: Mechanical tools

Note: For levering out switch block on driver's door.

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Scheme 56

Scheme 56: 00 9 340 Disassembly aid (2)

SI number: 1 15 99 (483)

Order number: 00 9 340

Disassembly aid (2)

Consisting of

1 = 00 9 341 Disassembly aid, single

Note: Complete tool consists of 2 pieces