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Fuel System - Operating Fluids BMW X3 E83

Fuel System 1 illustration ~973 words

1.0 Fuels for Gasoline Engines

Use only unleaded gasoline in vehicles equipped with a catalytic converter.

Gasolines are expected to fulfill many requirements to guarantee the desired operating conditions during all environmental and driving conditions.

For application in BMW cars it is permitted to add up to and including 10% ethanol or other oxygenates with up to 2.8% oxygen by weight (i.e. 15% MTBE or 3% Methanol plus an equivalent amount of co-solvent). However, driveability problems may result from the use of such fuels, especially under certain environmental conditions such as high ambient temperatures and high altitudes.

Anti-Knock Properties

The anti-knock value is the quality rating for gasoline and is a requirement for controlled combustion. Anti-knock value is expressed with an octane number. A higher number indicates better anti-knock properties of a gasoline. Internationally approved methods are used to determine the Research Octane Number (RON) and the Motor Octane Number (MON). In the United States the Anti-Knock Index (AKI) is displayed at the gas pumps.

AKI = RON + MON\2

Boiling Range and Vapor Pressure

Gasolines must be highly volatile. The boiling range and vapor pressure values are used for evaluation. Gasolines do not have a boiling " point", but rather a boiling " line", since they are produced from a mixture of various hydrocarbon components.

The boiling line (boiling range) and therefore vapor pressure have influence on, for example

  1. Vapor Lock
  2. Starting Behavior
  3. Evaporation Loss
  4. Transition And Driving Behavior
  5. Engine Oil Dilution
  6. Perfect Combustion

The boiling range is different for summer and winter gasolines. The vapor pressure test is another means of determining the behavior of a gasoline.

Specific Gravity

The specific gravity is determined by gasoline components. The volume changes with the temperature. Due to the different compositions there are different values for premium grade and regular grade gasolines.

Calorific Value

The calorific value expresses the power content of a gasoline. The calorific value of a combustible fuel/air mixture is of prime importance for the power output of engines.

Purity, Combustion Deposits

Gasolines must be free of contamination. Pumps, jets, injectors, valves and lines must not be clogged or plugged up.

Residue and deposits in the intake system and combustion chamber will impair engine operation. The solid residue from evaporation of gasoline provides information on the degree of contamination.

Sulfur Content

The sulfur content of all gasolines should be as low as possible. In this manner there will be less sulfuric acids or sulfur acids in the combustion residue, which would lead to corrosion and sulfuric emissions on an engine running without reaching operating temperature.

1.1 Minimum Octane and AKI Ratings for Gasoline Engines

Leaded Gasoline
Premium GradeRegular Grade
RON (Research Octane No.)At least 91.0
MON (Motor Octane No.)At least 82.7
AKI (1)At least 93.0At least 87.0
Unleaded Gasoline
Premium GradeMid-RangeGrade Regular Grade
RONAt least 98.0At least 95.0At least 91.0
MONAt least 88.0At least 85.0At least 82.5
AKI (1)At least 93.0At least 90.0At least 87.0
(1) Anti-Knock Index AKI = RON + MON/2
(1)Anti-Knock Index AKI = RON + MON/2

MINIMUM OCTANE AND AKI RATINGS FOR GASOLINE ENGINES

1.2 Summary of Fuel Grade Requirements

Unleaded Gasoline
RegularPremium
EngineVehicleModelModel Year(AKI at least 87.0)(AKI at least 93.0)
M10E30318I'84--'85X
M20E30325e/es'85--'88X
E30325i/iXThru '91X
E30325iCThru '93X
E28528eThru '88X
E34525I'89--'90X
M30E28535I'85--'88X
E34535IThru '93X
E24635CSi, L6Thru '89X
E23735i/iL, L7Thru '87X
E32735i/iLThru '92X
M42E30318i/is/iC'91--'92X
E36318i/is/iC/tiThru '95X
M44E36318i, Z3'96--'98X
E36318is/iC'96--'97X
E36318ti'96--'99X
M50E36325i/is'92X
E34525i/iT'91--'92X
M50TUE36325i/is'93--'95X
E36325iC'94--'95X
E34525i/iT'93--'95X

SUMMARY OF FUEL GRADE REQUIREMENTS

Unleaded Gasoline
RegularPremium
EngineVehicleModelModel Year(AKI at least 87.0)(AKI at least 93.0)
M52E36323is/iC'98--'99X
E36328I'96--'98X
E36328is/iC'96--'99X
E36Z3'97--'98X
E39528I'97--'98X
M52TUE46323i, 328I'99-'00X
E46323Ci, 328Ci'00X
E36Z3 2.3/2.8'99-'00X
E39528i/iT'99-'00X
N52E60525i, 530I'05- presentX
E61525xiT, 530xiT'05- presentX
E90325i, 330I'05-presentX
M54E36Z3'01--'03X
E46325i/Ci/CiCiT'01- presentX
E46325xi/xiT'01- presentX
E46330i/Ci/CiC'01- presentX
E46330xi'01- presentX
E39525i/iT'01- presentX
E39530I'01- presentX
E53X5 3.0I'01- presentX
E60525i, 530I'03- presentX
E83X3'04- presentX
E85Z4'03- presentX
M60E34530i/iT, 540I'94--'95X
E32740i/iL'93--'94X
E38740i/iL'95X
E31840Ci'94--'95X
M62E39540I'97-'03X
E39540iT'99-'03X
E38740i/iL'96-'01X
E31840Ci'96--'97X
E53X5'00-'03X
N62E53X5'04--'05X
E60545I'03--'05X
E63645Ci'04--'05X
E64645CiC'04--'05X
E65745I'02--'05X
E66745Li'02--'05X
N62TUE53X5'05- presentX
E60550I'03- presentX
E63650Ci'04- presentX
E65750I'05- presentX
E66750Li'05- presentX
M70E32750iL'88--'94X
E31850i/Ci'91--'94X
M73E38750iL'95-'01X
E31850Ci'95--'97X
N73E66760Li'04- presentX
S14E30M3'88--'91X
S38E24M6'87--'88X
E28M5'88X
E34M5'91--'93X
S50E36M3'95X
S52E36M3'96--'99X
E36MZ3'98-'00X
S54E36MZ3'01--'02X
E46M3'01--'02X
S62E39M5'00-'03X
E52Z8'00- presentX
S70E31850Csi'94--'95X

SUMMARY OF FUEL GRADE REQUIREMENTS

2.0 Fuels for Diesel Engines

Diesel fuel is obtained from distilled crude oil. The distilling process is highly complicated, involving precise control of temperatures and pressures. The diesel fuel quality will vary depending on the refining process and the crude oil source.

BMW of North America recommends using automotive diesel Fuel No. 2 with a minimum cetone rating of 45 for use in the BMW 524td. Never use other fuels such as marine fuel or heating oil, since these fuels do not have the appropriate additives or cetane values.

The cetane number is a measure of the fuel's ignition quality, which influences both the ease of starting and combustion stability.

A high cetane number diesel fuel promotes spontaneous burning of the fuel, which is beneficial in a diesel.

Factors which are important qualities of diesel fuel are the Cloud Point (the temperature at which wax forms in diesel fuel) and the Pour Point (the temperature at which fuel stops flowing). These qualities become very important during low temperature operation. As the temperature drops, wax can sometimes form in the fuel tank, fuel lines and/or fuel filter. If this occurs, the fuel supply lines will become clogged and resulting hard starting and rough running problems.

Temperatures below 20°F (-7°C) are critical to the formation of wax crystals. The following guidelines should solve any cold weather problems which may arise

Note. BMW 524td's are equipped with an integral fuel heater, pre-delivery fuel pump, large capacity fuel filter/water separator, and block heater for cold weather operation which should be sufficient for all but the most extreme cold weather.

If outside temperature is above 20°F (-7°C)

  1. *Use Diesel Fuel No. 2

If outside temperature is below 20°F (-7°C)

  1. Diesel Fuel No. 1, if available, should be used.
  2. Customers should ask if diesel fuel is winterized.
  3. Diesel Fuel Flow Improver can be added to diesel fuel No. 2 to lower the Cloud Point of the fuel.

Note. (1) 100 ml can of additive will treat 1 tank full of diesel fuel; additional quantities will not lower the Cloud Point any further.

Diesel Fuel Flow Improver - Wurth Part No. 893532 (former BMW Part No. 81 22 9 407 289)

Scheme 155

Scheme 155
  1. Diesel Fuel No. 2 can be mixed with kerosene in the proportions shown on the graph. Engine performance will be reduced with more than a 50% mixture of kerosene.

Note. * Significant improvement in operation can be achieved by using a combination of both kerosene and the diesel fuel flow improver since the kerosene lowers the point at which the wax formation occurs and the additive modifies the structure of the wax crystals for better flow.

3.0 Other Fluids

The throttle housing studs are to be coated with Loctite 290 on 1991-92 E30 with M42 engine.

See S.I. Bulletin B 13 06 91 (3440).

The throttle body assembly of M42 engines in E36 vehicles produced from 1/94-6/94 are to be lubricated with Optimoly

Paste TA Spray, BMW Part No. 83 23 1 468 932.

See S.I. Bulletin B 13 03 94 (4042).