11 11 ENGINE BLOCK
| Type | Thread | Tightening specification | Measure |
| 1AZ Main bearing bolts (steel bolts 10.9) | S85 | M11x115 | Threads cleaned and oiled IMPORTANT: Observe tightening specification. | |
| | | 1. Jointing torque | 30 Nm |
| | | 2. Angle of rotation | 130 ° |
| 1AZ New main bearing bolts (steel bolts 10.9) | S85 | M11x115 | Threads cleaned and oiled IMPORTANT: Observe tightening specification. | |
| | | 1. Jointing torque | 30 Nm |
| | | 2. Angle of rotation | 130 ° |
| | | 3. Release all main bearing bolts. | |
| | | 4. Jointing torque | 30 Nm |
| | | 5. Angle of rotation | 130 ° |
| | | 6. Release all main bearing bolts. | |
| | | 7. Jointing torque | 30 Nm |
| | | 8. Angle of rotation | 130 ° |
| 2AZ Fitting bolts (steel bolts 12.9) | S85 | M8x94 | Threads cleaned and oiled IMPORTANT: Observe tightening specification. | |
| | | Jointing torque | 15 Nm |
| | | Torque angle | 100 ° |
| 3AZ Main bearing bolts (steel bolts 10.9) | S85 | M8x65 | Threads cleaned and oiled | |
| | | Jointing torque | 5 Nm |
| | | Torque angle | 90 ° |
| 4AZ Main bearing bolts (steel bolts 10.9) | S85 | M8x40 | Threads cleaned and oiled | |
| | | Jointing torque | 5 Nm |
| | | Torque angle | 60 ° |
| 5AZ Main bearing bolts (steel bolts 8.8) | S85 | M6x25 | Threads cleaned and oiled | |
| | | Jointing torque | 15 Nm |
| 6AZ Screw plug to crankcase, front | S85 | M22x1.5 | Replace seal | 50 Nm |
| 7AZ Screw plug to crankcase, main oil gallery | S85 | M16x1.5 | Replace seal | 30 Nm |
| 8AZ Coolant drain plug to crankcase | S85 | M10x1 | Replace seal | 13 Nm |
| 9AZ Screw plug to crankcase, front | S85 | M14x1.5 | Replace seal | 15 Nm |
| IMPORTANT |
| Observe tightening specification. |
| IMPORTANT |
| Observe tightening specification. |
| IMPORTANT |
| Observe tightening specification. |
TIGHTENING TORQUE SPECIFICATION - ENGINE BLOCK
11 12 CYLINDER HEAD WITH COVER
| Type | Thread | Tightening specification | Measure |
| 1AZ Cylinder head bolts (steel bolt) | S85 | M10x1.5x110 | Replace screws Threads cleaned and oiled | |
| | | Jointing torque | 40 Nm |
| | | 1. Angle of rotation | 90 ° |
| | | 2. Angle of rotation | 90 ° |
| 2AZ Cylinder head bolts (steel bolt) | S85 | M6 | Replace screws Threads cleaned and oiled | 8 Nm |
| 3AZ Bearing cap to cylinder head | S85 | M7x1 | Replace screws Threads cleaned and oiled | 15 Nm |
| 4AZ Screw plug for water jacket to cylinder head. | S85 | M26x1x5 | Replace screws Threads cleaned and oiled | 50 Nm |
| 5AZ Screw plug to cylinder head | S85 | M22x1.5 | Replace screws Threads cleaned and oiled | 50 Nm |
| 6AZ Screwed gland for Mastervac | S85 | M10x1 | Replace screws Threads cleaned and oiled | 13 Nm |
| 7AZ Lifting lug to cylinder head | S85 | M8 | Replace screws Threads cleaned and oiled | 15 Nm |
| 8AZ Connection piece for electric switchover valve (secondary air) | S85 | M8x1 | Cylinder head 6 to 10 only | 10 Nm |
| 9AZ Screw plug for chain rail to cylinder head. | S85 | M22x1.5 | Replace screws Threads cleaned and oiled | 50 Nm |
TIGHTENING TORQUE SPECIFICATION - CYLINDER HEAD WITH COVER (1 OF 2)
| Type | Thread | Measure |
| 11AZ Cylinder head cover | All | M6 | 10 Nm |
| All | M7 | 15 Nm |
| M21 | M8 | 15 Nm |
| 12AZ Oil trap to cylinder head cover | M21 | M8 | 17 Nm |
| 13AZ Timing case to cylinder head | All | M7 | 15 Nm |
| All | M8 | 20 Nm |
| 14AZ Plug for oil channel (microencapsulated) | M47 / M57 | M12 x 1.5 | 20 Nm |
| 15AZ Vent plugs to cylinder head (coolant) | M67 | | 2 Nm |
TIGHTENING TORQUE SPECIFICATION - CYLINDER HEAD WITH COVER (2 OF 2)
11 13 OIL PAN
| Type | Thread | Tightening specification | Measure |
| 1AZ Oil drain plug | S85 | M12x1.5 | Replace sealing ring | 25 Nm |
TIGHTENING TORQUE SPECIFICATION - OIL PAN
11 24 CONNECTING RODS AND BEARINGS
| Type | Thread | Tightening specification | Measure |
| 1AZ Connecting rod bolts | S85 | M9x1 | Replace screws Screws washed and oiled | |
| | | 1. Jointing torque | 6 Nm |
| | | 2. Setting torque | 20 Nm |
| | | 3. Angle of rotation | 130 ° |
| | | IMPORTANT: release connecting rod bolts. | |
| | | 4. Jointing torque | 6 Nm |
| | | 5. Setting torque | 20 Nm |
| | | Angle of rotation | 130 ° |
| | | IMPORTANT: release connecting rod bolts. | |
| | | 6. Jointing torque | 6 Nm |
| | | 7. Setting torque | 20 Nm |
| | | 8. Angle of rotation | 130 ° |
| IMPORTANT |
| Release connecting rod bolts. |
| IMPORTANT |
| Release connecting rod bolts. |
TIGHTENING TORQUE SPECIFICATION - CONNECTING RODS AND BEARINGS
11 21 CRANKSHAFT AND BEARINGS
| Type | Thread | Tightening specification | Measure |
| 1AZ Increment wheel on crankshaft | S54 | M5 10.9 | Replace screws | |
| | | Jointing torque | 5.0 Nm |
| | | Torque angle | 45 ° |
| Increment wheel on crankshaft | | M5 10.9 | Replace screws | 13 Nm |
| Increment wheel on crankshaft | | M5 8.8 | Replace screws | 5.5 Nm |
TIGHTENING TORQUE SPECIFICATION - CRANKSHAFT AND BEARINGS
11 22 FLYWHEEL
| Type | Thread | Measure |
| 1AZ DM flywheel to crankshaft (manual transmission) | S85 | M12x1.5 | 105 Nm |
TIGHTENING TORQUE SPECIFICATION - FLYWHEEL
11 23 VIBRATION DAMPER
| Type | Thread | Tightening specification | Measure |
| 1AZ Torsion damper to crankshaft hub | S85 | M12x1.25 12, 9 | | 25 Nm |
| | | Jointing torque | 60 Nm |
| | | 1. Angle of rotation | 40 ° |
| | | 2. Angle of rotation | 40 ° |
TIGHTENING TORQUE SPECIFICATION - VIBRATION DAMPER (1 OF 2)
| Type | Thread | Tightening specification | Measure |
| 3AZ Belt pulley / vibration damper to hub | S38 / B36 | M8 10.9 | | 34 Nm |
| N40 / N42 / N45 / N46 / S38 / B38 | M8 10.9 | | 34 Nm |
| All / others | M8 | | 22 Nm |
| 4AZ Belt pulley to vibration damper | S38 / B35 | M8 8.8 | | 22 Nm |
| S50 | M8 8.8 | | 22 Nm |
| 5AZ Sprocket with hub or hub to crankshaft | M40 | M16 x 1.5 | Replace screw | 310 Nm |
| M42 / M43 / M43TU / M44 | M16 x 1.5 | Replace screw | 330 Nm |
| 6AZ Hub to crankshaft | N40 / N42 / N45 / N46 | M16 x 1.5 | Replace screw | 300 Nm |
TIGHTENING TORQUE SPECIFICATION - VIBRATION DAMPER (2 OF 2)
| Type | Thread | Tightening specification | Measure |
| 1AZ Main bearing bolts (steel bolts 10.9) | S85 | M11x115 | Threads cleaned and oiled IMPORTANT: Observe tightening specification. | |
| | | 1. Jointing torque | 30 Nm |
| | | 2. Angle of rotation | 130 ° |
| 1AZ New main bearing bolts (steel bolts 10.9) | S85 | M11x115 | Threads cleaned and oiled IMPORTANT: Observe tightening specification. | |
| | | 1. Jointing torque | 30 Nm |
| | | 2. Angle of rotation | 130 ° |
| | | 3. Release all main bearing bolts. | |
| | | 4. Jointing torque | 30 Nm |
| | | 5. Angle of rotation | 130 ° |
| | | 6. Release all main bearing bolts. | |
| | | 7. Jointing torque | 30 Nm |
| | | 8. Angle of rotation | 130 ° |
| 2AZ Fitting bolts (steel bolts 12.9) | S85 | M8x94 | Threads cleaned and oiled IMPORTANT: Observe tightening specification. | |
| | | Jointing torque | 15 Nm |
| | | Torque angle | 100 ° |
| 3AZ Main bearing bolts (steel bolts 10.9) | S85 | M8x65 | Threads cleaned and oiled | |
| | | Jointing torque | 5 Nm |
| | | Torque angle | 90 ° |
| 4AZ Main bearing bolts (steel bolts 10.9) | S85 | M8x40 | Threads cleaned and oiled | |
| | | Jointing torque | 5 Nm |
| | | Torque angle | 60 ° |
| 5AZ Main bearing bolts (steel bolts 8.8) | S85 | M6x25 | Threads cleaned and oiled | |
| | | Jointing torque | 15 Nm |
| 6AZ Screw plug to crankcase, front | S85 | M22x1.5 | Replace seal | 50 Nm |
| 7AZ Screw plug to crankcase, main oil gallery | S85 | M16x1.5 | Replace seal | 30 Nm |
| 8AZ Coolant drain plug to crankcase | S85 | M10x1 | Replace seal | 13 Nm |
| 9AZ Screw plug to crankcase, front | S85 | M14x1.5 | Replace seal | 15 Nm |
| IMPORTANT |
| Observe tightening specification. |
| IMPORTANT |
| Observe tightening specification. |
| IMPORTANT |
| Observe tightening specification. |
TIGHTENING TORQUE SPECIFICATION - ENGINE BLOCK
| Type | Thread | Tightening specification | Measure |
| 1AZ Connecting rod bolts | S85 | M9x1 | Replace screws Screws washed and oiled | |
| | | 1. Jointing torque | 6 Nm |
| | | 2. Setting torque | 20 Nm |
| | | 3. Angle of rotation | 130 ° |
| | | IMPORTANT: release connecting rod bolts. | |
| | | 4. Jointing torque | 6 Nm |
| | | 5. Setting torque | 20 Nm |
| | | Angle of rotation | 130 ° |
| | | IMPORTANT: release connecting rod bolts. | |
| | | 6. Jointing torque | 6 Nm |
| | | 7. Setting torque | 20 Nm |
| | | 8. Angle of rotation | 130 ° |
| IMPORTANT |
| Release connecting rod bolts. |
| IMPORTANT |
| Release connecting rod bolts. |
TIGHTENING TORQUE SPECIFICATION - CONNECTING RODS AND BEARINGS
11 31 CAMSHAFT
| Type | Thread | Tightening specification | Measure |
| 1AZ Chain tensioner | S85 | M26x1.5 | Insert screws dry | 50 Nm |
| 2AZ Bearing pin to crankcase and both cylinder heads (sliding rail) | S85 | M6 | | 10 Nm |
| 3AZ Short and long bearing pins to crankcase (chain rail) | S85 | M8 | | 15 Nm |
| 4AZ Bearing cap of camshafts to cylinder head | S85 | M7x1 | | 13 Nm |
TIGHTENING TORQUE SPECIFICATION - CAMSHAFT
11 36 VARIABLE CAMSHAFT CONTROL
| Type | Thread | Tightening specification | Measure |
| 1AZ VANOS to inlet and exhaust camshafts | S85 | M12x1 | Replace screws Screws oiled at threads and heads | |
| | | 1. Jointing torque | 20 Nm |
| | | 2. Angle of rotation | 180 ° |
| | | 3. Important: release screws. | |
| | | 4. Jointing torque | 20 Nm |
| | | 5. Angle of rotation | 180 ° |
| 2AZ Connection, pressure line 1 to pressure line 2 | S85 | M12x1.5 | | 25 Nm |
| 3AZ Connection, pressure accumulator | S85 | M12x1.5 | Replace all sealing rings. | 25 Nm |
| 4AZ Connection, high-pressure pump | S85 | M12x1.5 | Replace all sealing rings. | 25 Nm |
| 5AZ Connection, pressure line | S85 | M12x1.5 | Replace all sealing rings. | 25 Nm |
| 6AZ Connection, VANOS adjustment unit | S85 | M10x1 | Replace all sealing rings. | 23 Nm |
| 7AZ Gearwheel to VANOS high-pressure pump | S85 | M6 | | 7 Nm |
| 8AZ VANOS high-pressure pump to bedplate | S85 | M6 | | 10 Nm |
TIGHTENING TORQUE SPECIFICATION - VARIABLE CAMSHAFT CONTROL
11 41 OIL PUMP WITH STRAINER AND DRIVE
| Type | Thread | Tightening specification | Measure |
| 1AZ Sprocket wheel to oil pump with serrated toothing | S85 | M10x1 | Replace nut | 25 Nm |
| 1AZ Sprocket wheel to oil pump with dihedron | S85 | M10x1 | Replace nut | 55 Nm |
| 2AZ Oil pump to bedplate | S85 | M8 | | 20 Nm |
| 3AZ Oil strainer to oil pump | S85 | M6 | | 9 Nm |
TIGHTENING TORQUE SPECIFICATION - OIL PUMP WITH STRAINER AND DRIVE
11 42 OIL FILTER AND PIPES
| Type | Thread | Tightening specification | Measure |
| 1AZ Oil filter cap to oil filter housing | S85 | Wrench size 24 mm | | 25 Nm |
| 2AZ Oil drain plug in oil filter cap | S85 | M6 | | 10 Nm |
| 3AZ Line to oil filter housing | S85 | M8 | Replace nut | 18 Nm |
TIGHTENING TORQUE SPECIFICATION - OIL FILTER AND PIPES
11 53 THERMOSTAT AND CONNECTIONS
| Type | Thread | Measure |
| 1AZ Thermostat housing | All | M6 | 10 Nm |
| 2AZ Bleeder screw | All | M8 | 8 Nm |
TIGHTENING TORQUE SPECIFICATION - THERMOSTAT AND CONNECTIONS
11 61 AIR INTAKE MANIFOLD
| Type | Thread | Tightening specification | Measure |
| 1AZ Manifold to throttle valves | S85 | Hose clamp | Follow installation instructions | 1.5 Nm |
| 2AZ Throttle valves to cylinder head (1-5 and 6-10) | S85 | M6 | | 10 Nm |
TIGHTENING TORQUE SPECIFICATION - AIR INTAKE MANIFOLD
11 61 INTAKE MANIFOLD
| Type | Thread | Tightening specification | Measure |
| 1AZ Intake manifold on cylinder head | All | M8 | | 22 Nm |
| All | M7 | | 15 Nm |
| All | M6 | | 10 Nm |
| 2AZ Soundproofing hood to holder | M60/1 / M60/2 / M62 | M6 | | 8 Nm |
TIGHTENING TORQUE SPECIFICATION - INTAKE MANIFOLD
11 62 EXHAUST MANIFOLD
| Type | Thread | Tightening specification | Measure |
| 1AZ Exhaust manifold to cylinder head Coat screw connections with CRC copper paste | All | M6 | Replace nuts | 10 Nm |
| M50 / M52 / M52TU / M54 / M56 / S52 / S50 US | M7 | Replace nuts | 20 Nm |
| All / others | M7 | Replace nuts | 15 Nm |
| M10 | M8 | Upper row of staybolts installed with bolt cement | |
| | | | 23 Nm |
| M21 | M8 | | 12 Nm |
| | | Replace nuts Retighten after 2000 km Slacken nuts by a 1/4 turn | |
| | | | 12 Nm |
| M41 / M47 / M47TU / M51 / M57 / M57TU | M8 | Replace nuts | 20 Nm |
| All / others | M8 | Replace nuts | 23 Nm |
TIGHTENING TORQUE SPECIFICATION - EXHAUST MANIFOLD
21 21 CLUTCH TO FLYWHEEL
| Type | Thread | Tightening specification | Measure |
| 1AZ Clutch to flywheel | S85 | M6 | Observe tightening specification. | 10+2 Nm |
TIGHTENING TORQUE SPECIFICATION - CLUTCH TO FLYWHEEL
11 78 EMISSIONS CONTROL, CONTROL SENSOR / MONITOR SENSOR
| Type | Thread | Measure |
| 1AZ Control sensor / monitor sensor | S85 | M18x1.5 | 50 Nm |
| 2AZ Exhaust temperature sensor | S85 | M14x1.5 | 25 Nm |
| 3AZ Bracket, oxygen sensor, to transmission | S85 | M8x16 | 20 Nm |
TIGHTENING TORQUE SPECIFICATION - EMISSIONS CONTROL, CONTROL SENSOR / MONITOR SENSOR
| Type | Thread | Measure |
| 1AZ Control sensor / monitor sensor | N74 | M18x1.5 | 50 Nm |
| 2AZ Bracket, oxygen sensor, to cylinder head cover | N74 | M6 | 10 Nm |
TIGHTENING TORQUE SPECIFICATION - EMISSIONS CONTROL, CONTROL SENSOR / MONITOR SENSOR
11 78 EMISSIONS-CONTROL, LAMBDA OXYGEN SENSOR
| Type | Thread | Measure |
| 1AZ Oxygen control sensor; oxygen monitor sensor | All | M18 x 1.5 | 50 Nm |
TIGHTENING TORQUE SPECIFICATION - EMISSIONS-CONTROL, LAMBDA OXYGEN SENSOR