Contents Wiring diagrams Section: Driveshaft & Universal Joints All sections

Propeller Shaft - Repair - e92/e93 BMW M3 E90

Driveshaft & Universal Joints 37 illustrations ~1275 words

26 00 ... Propeller shaft deflection angles

IMPORTANTSpecifications on propeller shaft deflection angles Only possible on request with the vehicle identification number of the problem vehicle via PuMA.

Scheme 1

Scheme 1: 26 11 ... Overview of propeller shaft (constant-velocity joint)

26 11 000 Removing and installing complete propeller shaft (constant-velocity joint)

IMPORTANTFailure to comply with this instruction may give rise to humming noises! Vehicles with marked rear differential drive flange (colored dot): The colored dots are applied to the relevant screw threads. The colored dots are assigned to the respective screw fastening point and indicate that a corresponding plain washer must be fitted here between the screw head and shim. White dot: no plain washer required Blue dot: black plain washer Yellow dot: silver plain washer

Necessary preliminary tasks

  1. Remove rear underbody protection
  2. Remove complete exhaust system . See «EXHAUST SYSTEM - REPAIR»(/bmw/m3/e90-2007-2013/remont/exhaust/#exhaust-system-repair-e9293) .
  3. Remove heat shields

Release screws.

Installation

ZNS bolts and nuts must be replaced.

Replace self-locking nuts.

Tightening torque, 26 11 1AZ , see 26 11 PROPELLER SHAFT COMPLETE .

Scheme 2

Scheme 2

Release bolts and replace.

Scheme 3

Scheme 3

Using a screwdriver, press constant velocity joint off drive flange at disassembly grooves.

Scheme 4

Scheme 4
IMPORTANTDo not let propeller shaft fall into joints. Joints and rubber sleeve can be damaged on constant-velocity joint.

Scheme 5

Scheme 5

Grip propeller shaft at center bearing and release screws.

Tightening torque, 26 11 6AZ , see 26 11 PROPELLER SHAFT COMPLETE .

Scheme 6

Scheme 6

Bend propeller shaft downwards at center bearing.

Remove propeller shaft from transmission output flange and detach constant-velocity joint from rear axle differential.

Scheme 7

Scheme 7

Installation

Withdraw constant-velocity joint (1) up to stop.

Fit shims.

Attach propeller shaft with pulled-apart constant-velocity joint to drive flange of rear differential.

Alternately tighten 2 opposing screws to draw constant-velocity joint evenly into the input flange.

Replace ZNS bolts.

Tightening torque, 26 11 4AZ , see 26 11 PROPELLER SHAFT COMPLETE .

Scheme 8

Scheme 8

Installation

Check centering mount (4).

Replace damaged centering mount .

Grease centering mount.

Grease

refer to PROPELLER SHAFT - OPERATING FLUIDS .

Scheme 9

Scheme 9

26 11 020 Replacing center mount gaiter

Necessary preliminary tasks

  1. Remove «propeller shaft»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e92e93__26-11-000-removing-and-installing) .

Note. The propeller shaft is balanced. The front and rear propeller shafts must be reassembled in the same position. Detach gaiter (1) from groove (2).

Mark front propeller shaft (3) and rear propeller shaft (4) in one plane.

Scheme 10

Scheme 10

Pull propeller shaft apart.

Scheme 11

Scheme 11

Installation

If necessary, insert new clamping ring (1) into front propeller shaft (2).

Scheme 12

Scheme 12

Release gaiter (1) with screwdriver from groove (2) and pull off over longitudinal splines.

Installation

Apply an even coating of grease to longitudinal splines on shaft.

Grease, refer to PROPELLER SHAFT - OPERATING FLUIDS .

Observe markings and force front propeller shaft onto longitudinal splines (markings must be flush).

Push gaiter (1) during installation into groove (2) and make sure it is firmly seated.

Scheme 13

Scheme 13

26 11 051 Replacing flexible disk for front propeller shaft

Necessary preliminary tasks

  1. Remove «propeller shaft»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e92e93__26-11-000-removing-and-installing) from transmission and center bearing

Note. To protect universal joints, tie back propeller shaft in area of center mount.

Release screws and remove flexible disc (1) from propeller shaft.

IMPORTANTReplace shiny ZNS bolts and self-locking nuts.

Tightening torque and angle of rotation: 26 11 1AZ , see 26 11 PROPELLER SHAFT COMPLETE .

Installation

  1. Arrows (3) on circumference of flexible disk must point to flange arms (2).
  2. Grip mounting bolts of flexible disk at propeller shaft flange at nuts and tighten down at bolt heads.

Scheme 14

Scheme 14

Installation

Check centering mount.

Replace damaged centering mount .

Grease centering mount.

Scheme 15

Scheme 15

26 11 090 Removing and installing/replacing front centering mount for propeller shaft

Special tools required

  1. 00 5 500
  2. 11 1 310
  3. 11 2 030

Necessary preliminary tasks

  1. Remove «propeller shaft»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e92e93__26-11-000-removing-and-installing) .

Completely fill centering bore (1) with viscous grease.

Drive special tool 11 1 310 with a plastic hammer into centering bore.

The centering mount (1) is forced out of the propeller shaft by the pressure on the grease filling.

If necessary, top up grease repeatedly.

Note. To drive out the mount, you can also fill the centering bore with water instead of grease.

Scheme 16

Scheme 16

Installation

Remove grease/water from mount bore.

Drive in centering mount (1) with special tools 11 2 030 and 00 5 500 into propeller shaft (observe protrusion).

Grease centering mount.

  1. Grease: See «PROPELLER SHAFT - OPERATING FLUIDS»(ref-265757) .

Scheme 17

Scheme 17

Installation

Observe protrusion A = 4+2 mm of centering (1).

Scheme 18

Scheme 18

26 11 160 Replacing constant-velocity joint for propeller shaft

Special tools required

  1. 23 1 160
  2. 26 1 110
  3. 26 1 121
  4. 26 1 122
  5. 31 2 102
  6. 31 2 104

Necessary preliminary tasks

  1. Remove «propeller shaft»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e92e93__26-11-000-removing-and-installing)

Lever sealing cap (1) with screwdriver (2) out of constant-velocity joint (3).

Note. Replace sealing cap (1) with seal.

Scheme 19

Scheme 19

Note. Installation sequence: Constant-velocity joint Seal Sealing cap

Scheme 20

Scheme 20

Lift off retainer

Installation

Replace circlip.

Scheme 21

Scheme 21

Force cap off constant velocity joint.

Installation

Insert sealing washer (1) into constant-velocity joint.

Scheme 22

Scheme 22

Detach constant-velocity joint (1) with special tool 26 1 110 and commercially available special tool (2).

Scheme 23

Scheme 23

Release clamp (1) and detach cap with gaiter.

Push on new cap with gaiter.

Note. Do not tighten down clamp (1) yet.

Scheme 24

Scheme 24

Mount constant-velocity joint with special tool 23 1 160 up to stop.

Align bores of constant velocity joint and cap to each other.

Tighten down clamp on gaiter.

Note. Keep toothing free of grease.

Inject new grease into constant velocity joint from rubber gaiter and flange sides.

Scheme 25

Scheme 25

Note. Prepare special tools 31 2 102 and 31 2 104 .

Scheme 26

Scheme 26

Press sealing cap with special tools 26 1 121 , 26 1 122 , 31 2 102 and 31 2 104 into constant-velocity joint (1).

Note. Align sealing cap and seal to bores of constant-velocity joint with screw.

Scheme 27

Scheme 27

Push cap (1) onto constant-velocity joint (2).

Scheme 28

Scheme 28

26 12 001 Replacing complete propeller shaft center mount

Special tools required

  1. 00 7 500
  2. 23 1 160

Necessary preliminary tasks

  1. Remove «propeller shaft»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e92e93__26-11-000-removing-and-installing) .

Note. The propeller shaft is balanced. The front and rear propeller shafts must be reassembled in the same position.

Detach gaiter (1) from groove (2).

Mark front propeller shaft (3) and rear propeller shaft (4) in one plane.

Installation

Make sure gaiter (1) is securely seated in groove (2).

Scheme 29

Scheme 29

Pull propeller shaft apart.

Scheme 30

Scheme 30

Installation

If necessary, insert new clamping ring (1) into front propeller shaft (2).

Scheme 31

Scheme 31

Release gaiter (1) with screwdriver from groove (2) and pull off over longitudinal splines.

Installation

Apply a coating of grease to longitudinal splines on shaft.

Grease, refer to PROPELLER SHAFT - OPERATING FLUIDS .

Push gaiter (1) during installation into groove (2) and make sure it is firmly seated.

Observe markings and force front propeller shaft onto longitudinal splines (markings must be flush).

Scheme 32

Scheme 32

Install special tool 00 7 500 between center mount (1) and universal joint (2).

Scheme 33

Scheme 33

Using a hydraulic press, force center mount (1) off propeller shaft (2).

Scheme 34

Scheme 34

Force new center mount (1) onto propeller shaft. Collar (2) must point in direction of travel towards front propeller shaft. Drive center mount firmly home with special tool 23 1 160 .

Scheme 35

Scheme 35

26 12 011 Replacing grooved ball bearing in center mount of propeller shaft

Special tools required

  1. 23 1 160
  2. 33 3 202
  3. 33 3 203

Necessary preliminary tasks

  1. Replace «propeller shaft center mount»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e92e93__26-12-001-replacing-complete-propeller)

Press grooved ball bearing using special tool 23 1 160 out of center mount (1).

Note. Illustration shows E46.

Scheme 36

Scheme 36

Coat rubber-coated bearing seat of center mount (2) with Circolight.

Using special tools 33 3 202 / 33 3 203 , press new grooved ball bearing (1) into center mount (2).

Note. Illustration shows E46.

Scheme 37

Scheme 37