Contents Wiring diagrams Section: Driveshaft & Universal Joints All sections

Propeller Shaft - Repair - e90 BMW M3 E90

Driveshaft & Universal Joints 36 illustrations ~1436 words

26 00... Propeller shaft deflection angles

IMPORTANTSpecifications on propeller shaft deflection angles Only possible on request with the vehicle identification number of the problem vehicle via PuMA.

Scheme 40

Scheme 40: 26 11... Overview of propeller shaft (constant-velocity joint)
  1. Complete propeller shaft
  2. Flexible disk
  3. Centering mount
  4. Centre mount
  5. Constant-velocity joint

26 11 000 Removing and installing complete propeller shaft (constant-velocity joint)

IMPORTANTRear axle differential M3 (S65) is balanced. Therefore the following points must be observed with the M3. Non-compliance can lead to humming noises!

Note. For all other vehicle types continue with the required preliminary work.

M3 vehicles with marked rear axle final drive on outside of drive flange (color dot) (1)

Scheme 41

Scheme 41
  1. white dot (1): no measures required
  2. blue dot (1): Measures absolutely required
  3. yellow dot (1): Measures absolutely required
IMPORTANTIf a measure is required, the rear axle final drive must be identified before the screw connection based on the following instructions. There are two systems for the screw connection on drive flange of the rear axle final drive.

System A

  1. Color coding (2) in interior cone of the drive flange.

System B

  1. NO color coding (2) in interior cone of drive flange.

The color dots on the exterior of the drive flange are assigned to the respective bolting point and mean that the corresponding measure must be installed here.

System A

Scheme 42

Scheme 42
  1. Yellow mark (1) - install green shiny bolt (2)
  2. Blue mark (1) - install black bolt (2)

System B

  1. Blue mark (1) - black washer (2) between screw head and shim
  2. Yellow mark (1) - silver washer (2) between screw head and shim
  3. Washer

Catalogue MG 26

Scheme 43

Scheme 43
IMPORTANTWith four-wheel drive and on renewal only

according to installation with BMW diagnosis and information system under control unit function

Perform functional check of transfer box (calibration)

Necessary preliminary tasks

  1. Remove rear underbody protection
  2. Remove complete «EXHAUST SYSTEM»(/bmw/m3/e90-2007-2013/remont/exhaust/#exhaust-system-repair-e90__18-00-018-removing-and-installing)
  3. Remove heat shields

Release screws.

Installation note

ZNS bolts and nuts must be replaced.

Replace self-locking nuts.

Scheme 44

Scheme 44

Release screws.

Replace screws and shims.

Scheme 45

Scheme 45

With a screwdriver, press constant-velocity joint (at the disassembly grooves) off input flange.

Scheme 46

Scheme 46
IMPORTANTDo not let propeller shaft fall into joints. Joints and rubber sleeve on constant-velocity joint can be damaged.

Scheme 47

Scheme 47

Hold down propeller shaft on center mount (1) and release screws.

Scheme 48

Scheme 48

Bend propeller shaft downwards on center bearing.

Remove propeller shaft from transmission output flange and remove constant-velocity joint from rear axle differential.

Scheme 49

Scheme 49

Installation note

Pull out constant velocity joint (1), up to limit position.

Install shim.

Attach propeller shaft with constant-velocity joint pulled apart to drive flange of rear axle differential.

Alternately tighten 2 opposing screws to draw constant-velocity joint evenly into the input flange.

Replace ZNS bolts and shims.

Scheme 50

Scheme 50

Installation note

Check centering mount (4).

Grease centering mount.

See PROPELLER SHAFT - OPERATING FLUIDS

Scheme 51

Scheme 51

26 11 090 Removing and installing/replacing front centering mount for propeller shaft

Necessary preliminary tasks

  1. «REMOVE PROPELLER SHAFT.»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e90__26-11-000-removing-and-installing)

Completely fill centering hole (1) with viscous grease.

Drive special tool 11 1 310 MANDREL with a plastic hammer into centering hole.

The centering mount (1) is forced out of the propeller shaft by the pressure on the grease filling.

If necessary, top up grease repeatedly.

Note. To drive out the mount, you can also fill the centering bore with water instead of grease.

Scheme 52

Scheme 52

Installation

Remove grease/water from mount bore.

Drive in centering mount (1) with special tools 11 2 030 MANDREL and 00 5 500 MANDREL into propeller shaft (observe protrusion).

Grease centering mount.

Scheme 53

Scheme 53
  1. See «PROPELLER SHAFT - OPERATING FLUIDS»(ref-265757) .

Installation

Observe protrusion A = 4 +2 mm of centering (1).

Scheme 54

Scheme 54

26 11 020 Replacing center mount gaiter

Necessary preliminary tasks

  1. Remove propeller shaft.

Note. The propeller shaft is balanced. The front and rear propeller shafts must be reassembled in the same position. Detach gaiter (1) from groove (2).

Mark front propeller shaft (3) and rear propeller shaft (4) in one plane.

Scheme 55

Scheme 55

Pull propeller shaft apart.

Scheme 56

Scheme 56

Installation

If necessary, insert new clamping ring (1) into front propeller shaft (2).

Scheme 57

Scheme 57

Release gaiter (1) with screwdriver from groove (2) and pull off over longitudinal splines.

Installation

Apply an even coating of grease to longitudinal splines on shaft.

See PROPELLER SHAFT - OPERATING FLUIDS

Observe markings and force front propeller shaft onto longitudinal splines (markings must be flush).

Scheme 58

Scheme 58

Push gaiter (1) during installation into groove (2) and make sure it is firmly seated.

26 11 160 Replacing constant-velocity joint for propeller shaft

Necessary preliminary tasks

  1. Remove «PROPELLER SHAFT»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e90__26-11-000-removing-and-installing)

Lever sealing cap (1) with screwdriver (2) out of constant-velocity joint (3).

Note. Replace sealing cap (1) with seal.

Scheme 59

Scheme 59

Note. Installation sequence: Constant-velocity joint Seal Sealing cap

Scheme 60

Scheme 60

Lift off retainer

Installation

Replace circlip.

Scheme 61

Scheme 61

Force cap off constant velocity joint.

Installation

Insert sealing washer (1) into constant-velocity joint.

Scheme 62

Scheme 62

Detach constant-velocity joint (1) with special tool 26 1 110 WASHER and commercially available special tool (2).

Scheme 63

Scheme 63

Release clamp (1) and detach cap with gaiter.

Push on new cap with gaiter.

Note. Do not tighten down clamp (1) yet.

Scheme 64

Scheme 64

Mount constant-velocity joint with special tool 23 1 160 MANDREL up to stop.

Align bores of constant velocity joint and cap to each other.

Tighten down clamp on gaiter.

Note. Keep toothing free of grease. Inject new grease into constant velocity joint from rubber gaiter and flange sides.

Scheme 65

Scheme 65

Note. Prepare special tools 31 2 102 and 31 2 104.

Scheme 66

Scheme 66

Press sealing cap with special tools 26 1 121, 26 1 122, 31 2 102 and 31 2 104 into constant-velocity joint (1).

Note. Align sealing cap and seal to bores of constant-velocity joint with screw.

Scheme 67

Scheme 67

Push cap (1) onto constant-velocity joint (2).

Scheme 68

Scheme 68

26 11 051 Replacing flexible disc for front propeller shaft

Necessary preliminary tasks

  1. Remove «PROPELLER SHAFT»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e90__26-11-000-removing-and-installing) from transmission and center bearing

Note. To protect universal joints, tie back propeller shaft in area of center mount.

Release screws and remove flexible disc (1) from propeller shaft.

IMPORTANTReplace shiny ZNS bolts and self-locking nuts.

Tightening torque and angle of rotation: 26 11 1AZ .

Installation

  1. Arrows (3) on circumference of flexible disc must point to flange arms (2).
  2. Grip mounting bolts of flexible disc at propeller shaft flange at nuts and tighten down at bolt heads.

Scheme 69

Scheme 69

Installation

Check centering mount.

Replace damaged CENTERING MOUNT .

Scheme 70

Scheme 70

Necessary preliminary tasks

  1. Remove propeller shaft.

Note. The propeller shaft is balanced. The front and rear propeller shafts must be reassembled in the same position. Detach gaiter (1) from groove (2).

Mark front propeller shaft (3) and rear propeller shaft (4) in one plane.

Pull propeller shaft apart.

Installation

If necessary, insert new clamping ring (1) into front propeller shaft (2).

Release gaiter (1) with screwdriver from groove (2) and pull off over longitudinal splines.

Installation

Apply an even coating of grease to longitudinal splines on shaft.

See PROPELLER SHAFT - OPERATING FLUIDS

Observe markings and force front propeller shaft onto longitudinal splines (markings must be flush).

Push gaiter (1) during installation into groove (2) and make sure it is firmly seated.

26 12 001 Replacing complete propeller shaft center bearing

Necessary preliminary tasks

  1. Remove «PROPELLER SHAFT»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e90__26-11-000-removing-and-installing) .

Note. The propeller shaft is balanced. The front and rear propeller shafts must be reassembled in the same position.

Detach gaiter (1) from groove (2).

Mark front propeller shaft (3) and rear propeller shaft (4) in one plane.

Installation

Make sure gaiter (1) is securely seated in groove (2).

Pull propeller shaft apart.

Installation

If necessary, insert new clamping ring (1) into front propeller shaft (2).

Release gaiter (1) with screwdriver from groove (2) and pull off over longitudinal splines.

Installation

Apply a coating of grease to longitudinal splines on shaft.

See PROPELLER SHAFT - OPERATING FLUIDS

Push gaiter (1) during installation into groove (2) and make sure it is firmly seated.

Observe markings and force front propeller shaft onto longitudinal splines (markings must be flush).

Install special tool between center mount (1) and universal joint (2).

Scheme 71

Scheme 71

Using a hydraulic press, force center mount (1) off propeller shaft (2).

Scheme 72

Scheme 72

Force new center mount (1) onto propeller shaft. Collar (2) must point in direction of travel towards front propeller shaft. Drive center mount firmly home with special tool 23 1 160 MANDREL .

Scheme 73

Scheme 73

26 12 011 Replacing grooved ball bearing in center mount of propeller shaft

Necessary preliminary tasks

  1. Replace «PROPELLER SHAFT CENTRE MOUNT»(/bmw/m3/e90-2007-2013/remont/driveshaft-universal-joints/#propeller-shaft-repair-e90__26-12-001-replacing-complete-propeller)

Press grooved ball bearing using special tool 23 1 160 MANDREL out of center mount (1).

Note. Illustration shows E46.

Scheme 74

Scheme 74

Coat rubber-coated bearing seat of center mount (2) with Circolight.

Use special tools 33 3 202/33 3 203 to press deep groove ball bearing (1) into center mount (2).

Note. Illustration shows E46.

Scheme 75

Scheme 75