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Manual Transmission - Special Tools BMW M3 E46

Manual Trans 104 illustrations ~1106 words

23 0 000 Attachment

NoteFor car jack, for removing and installing manual and automatic transmissions
Order number23 0 000
Attachment

SPECIAL TOOL DESIGNATION

Scheme 116

Scheme 116

23 0 020 Holder

Minimum set: Mechanical tools

NoteFor all three- and four-hole flanges during releasing and tightening down
SeriesE38, E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91
TransmissionA4S 200R, A5S 360R, A5S 390R, GA6 HP19Z, GS6-17BG, diff. type M, S5D 200G, S5D 250G
Storage locationA5, B5, C5
Order number23 0 020 Holder

SPECIAL TOOL DESIGNATION

Scheme 117

Scheme 117

23 0 030 Support

NoteFor Getrag transmission
Transmission280/5 Sport
Order number23 0 030
Support

SPECIAL TOOL DESIGNATION

Scheme 118

Scheme 118

23 0 040 Support

In conjunction with00 2 030
NoteFor transmissions for removal and installation. Replaced by 23 0 110.
TransmissionS6S 420G, S6S 560G
SI number1 05 90(207)
Order number23 0 040 Support
Consisting of: 1 = 23 0 041Locating cage
NoteTransmission: S6S 560G
2 = 23 0 042Support bracket
NoteTransmission: S6S 420G

SPECIAL TOOL DESIGNATION

Scheme 119

Scheme 119

23 0 050 Support

In conjunction with00 1 450
NoteFor all 4-speed and 5-speed transmissions
Transmission242/4
Order number23 0 050 Support

SPECIAL TOOL DESIGNATION

Scheme 120

Scheme 120

23 0 060 Support

In conjunction with00 1 450
NoteFor Getrag transmission
Transmission245/5, 245/5 Sport
Order number23 0 060 Support

SPECIAL TOOL DESIGNATION

Scheme 121

Scheme 121

23 0 070 Mounting bracket

In conjunction with00 1 450
NoteFor Getrag transmission
Transmission265/5, 265/5 Sport
Order number23 0 070 Mounting bracket

SPECIAL TOOL DESIGNATION

Scheme 122

Scheme 122

23 0 080 Fixture

NoteFor removing 5th gear wheel
Transmission265/5, 265/5 Sport, 280/5 Sport
Order number23 0 080 Fixture
Consisting of: 23 0 081Puller jaws (2)

SPECIAL TOOL DESIGNATION

Scheme 123

Scheme 123

23 0 090 Support

In conjunction with00 1 450
NoteFor ZF and Getrag transmissions
Transmission240/5, 260/5, ZF S5-16
Order number23 0 090 Support

SPECIAL TOOL DESIGNATION

Scheme 124

Scheme 124

23 0 100 Support

In conjunction with00 1 450
NoteFor mounting transmission on assembly stand
TransmissionS5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S5D 320Z
SI number1 07 90 (244)
Order number23 0 100 Support

SPECIAL TOOL DESIGNATION

Scheme 125

Scheme 125

23 0 110 Support

In conjunction with00 2 030
NoteFor removing and installing transmission.
TransmissionS6S 420G, S6S 560G
SI number1 02 00(551)
Order number23 0 110 Support
Consisting of: 1 = 23 0 111Take-up support
NoteTransmission: S6S 560G
2 = 23 0 112Locating bracket (not shown)
NoteTransmission: S6S 420G
In conjunction with: 21 0 111 Take-up support

SPECIAL TOOL DESIGNATION

Scheme 126

Scheme 126

23 0 140 Support

In conjunction with00 2 030
NoteFor accommodating transmission during removal and installation. Transmission: F-transmission
TransmissionS5D 320Z, S5D 390Z
SI number1 20 98 (378)
Order number23 0 140 Support

SPECIAL TOOL DESIGNATION

Scheme 127

Scheme 127

23 0 150 Support

In conjunction with00 1 450
NoteFor accommodating transmission on assembly stand. For ZF transmission.
TransmissionZF S5-16
Order number23 0 150 Support

SPECIAL TOOL DESIGNATION

Scheme 128

Scheme 128

23 0 160 Support

In conjunction with00 1 450
NoteFor Getrag transmission
Transmission262/4
Order number23 0 160 Support

SPECIAL TOOL DESIGNATION

Scheme 129

Scheme 129
In conjunction with00 1 450
NoteFor Getrag transmission
Transmission262/4
Order number23 0 160 Support

SPECIAL TOOL DESIGNATION

Scheme 130

Scheme 130

23 0 170 Support

In conjunction with00 1 450
NoteFor mounting F-transmission on assembly stand
TransmissionS5D 390Z
SI number1 14 99 (482)
Order number23 0 170 Support
Consisting of: 1 = 23 0 171Basic body
2 = 23 0 172Spindle (2)
NoteWith handle

SPECIAL TOOL DESIGNATION

Scheme 131

Scheme 131

23 0 180 Impact ring with slip sleeve

Minimum set: Mechanical tools

In conjunction with23 2 491
NoteFor driving in radial shaft seal on drive side - F transmission
TransmissionS5D 390Z
SI number1 14 99 (482)
Order number23 0 180 Impact ring with slip sleeve
Consisting of: 1 = 23 0 181Impact ring
2 = 23 0 182Slip sleeve

SPECIAL TOOL DESIGNATION

Scheme 132

Scheme 132

23 0 190 Impact bush

Minimum set: Mechanical tools

NoteFor driving in radial shaft seal on output side - F transmission
TransmissionS5D 280Z, S5D 320Z, S5D 390Z
Storage locationB39
SI number1 14 99 (482)
Order number23 0 190 Impact bush

SPECIAL TOOL DESIGNATION

Scheme 133

Scheme 133

23 0 200 Socket 41 A/F

Minimum set: Mechanical tools

NoteLong version for releasing and tightening down output flange - F-transmission
TransmissionS5D 390Z
SI number1 14 99 (482)
Order number23 0 200 Socket 41 A/F

SPECIAL TOOL DESIGNATION

Scheme 134

Scheme 134

23 0 230 Spacer bush

Minimum set: Mechanical tools

NoteUsed in place of left engine mount during removal and installation of manual and automatic transmissions
SeriesE46/16
SI number1 07 00 (576)
Order number23 0 230 Spacer bush

SPECIAL TOOL DESIGNATION

Scheme 135

Scheme 135

23 0 250 Holder

Minimum set: Mechanical tools

NoteAssistance in releasing and tightening down output flange
TransmissionGS5-39DZ, S5D 280Z, S5D 320Z
Storage locationB41
SI number1 06 00 (575)
Order number23 0 250 Holder

SPECIAL TOOL DESIGNATION

Scheme 136

Scheme 136

23 0 490 Extractor

NoteFor removing shaft seal
SeriesE34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E53, E60, E61, E63, E64, E83, E85, E87, E90, E91, R50, R52
TransmissionGS5-39DZ, GS5-65BH, GS6-17BG, GS7S47BG, S5D 200G, S5D 250G, S5D 260Z, S5D 280Z, S5D 310Z, S5D 320Z, S5D 390Z, S6S 420G, S6S 560G
Storage locationB6, C6
SI number1 15 96 (106)
Order number23 0 490 Extractor
Consisting of: 1 = 23 0 491Rod
NoteWith self-tapping screw
2 = 23 0 492Impact weight

SPECIAL TOOL DESIGNATION

Scheme 137

Scheme 137

23 1 000 Fixture

NoteFor pressing-on transmission casing and deep groove ball bearing on transmission input shaft and in transmission casing
Transmission240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 31 0R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 260Z
Storage locationC15, C16
Order number23 1 000 Fixture
Consisting of: 1 = 23 1 001Sleeve
2 = 23 1 002Dowel pin (2 x)
3 = 23 1 003Thrust piece, long
4 = 23 1 004Thrust piece, short
5 = 23 1 005Handle
7 =23 1007Thrust piece for Getrag transmissions

SPECIAL TOOL DESIGNATION

Scheme 138

Scheme 138

23 1 010 Fixture for removing rear section of transmission casing

Transmission280/5 Sport
Order number23 1 010
Fixture for removing rear section of transmission casing

SPECIAL TOOL DESIGNATION

Scheme 139

Scheme 139

23 1 020 Fixture for removing transmission casing (front and rear section)

In conjunction with33 1 301
Transmission245/5 Sport
Storage locationC32
Order number23 1 020
Fixture for removing transmission casing (front and rear section)

SPECIAL TOOL DESIGNATION

Scheme 140

Scheme 140

23 1 030 Drift for fitting inner bearing race on countershaft

Transmission245/5, 265/5
Storage locationC22
Order number23 1 030
Drift for fitting inner bearing race on countershaft

SPECIAL TOOL DESIGNATION

Scheme 141

Scheme 141

23 1 040 Drift

NoteFor mounting sliding section (5th gear) and driving water pipe out of crankcase Engine: N73
Transmission245/5Sport, S5D 200G, S5D 250G
Storage locationC23
Order number23 1 040 Drift

SPECIAL TOOL DESIGNATION

Scheme 142

Scheme 142

23 1 050 Puller (Kukko)

NoteFor 5th gear as well as reverse gear wheel
Transmission240/5, 245/5, 260/5, 265/5Sport, 280/5Sport, ZF S5-16
Order number23 1 050
Puller (Kukko)
Consisting of: 1 = 23 1 051Link (Kukko 20-20)

SPECIAL TOOL DESIGNATION

Scheme 143

Scheme 143

23 1 060 Fixture

In conjunction with33 1 301
NoteFor removing inner bearing race - reverse gear wheel
Transmission245/5, 265/5 Sport
Storage locationB20
Order number23 1 060 Fixture
Consisting of: 1 = 23 1 061Shells (2)
2 = 23 1 062Threaded ring
3 = 23 1 063Holding sleeve

SPECIAL TOOL DESIGNATION

Scheme 144

Scheme 144

23 1 070 Measuring ring

NoteFor determining shim ring between outer bearing race and circlip of countershaft
Transmission245/5
Storage locationB28
Order number23 1 070 Measuring ring

SPECIAL TOOL DESIGNATION

Scheme 145

Scheme 145

23 1 080 Drift

In conjunction with00 5 500
NoteFor removing and installing outer bearing race in front section of transmission casing/center section of countershaft and of ball bearing in rear section of transmission casing, input shaft
Transmission245/5, 265/5
Storage locationA28
Order number23 1 080 Drift

SPECIAL TOOL DESIGNATION

Scheme 146

Scheme 146

23 1 090 Drift

In conjunction with00 5 500
NoteFor removing and installing outer bearing race of input shaft in front section of transmission casing
Transmission245/5, 265/5, GS5-65BH
Storage locationA28
Order number23 1 090 Drift

SPECIAL TOOL DESIGNATION

Scheme 147

Scheme 147

23 1 100 Puller claws

In conjunction with00 7 500
NoteFor speedometer gear
Transmission245/5, 265/5, 280/5Sport
Storage locationB29
Order number23 1 100 Puller claws

SPECIAL TOOL DESIGNATION

Scheme 148

Scheme 148

23 1 110 Drift

In conjunction with00 5 500
NoteFor installing bearing of output shaft in rear section of transmission casing
Transmission245/5
Storage locationA28
Order number23 1 110 Drift

SPECIAL TOOL DESIGNATION

Scheme 149

Scheme 149

23 1 120 Drift

In conjunction with00 5 500
NoteFor removing outer bearing race of countershaft in center section of transmission casing
Transmission240/5, 245/5, 260/5, 280/5Sport, ZF S5-16
Storage locationA29
Order number23 1 120 Drift

SPECIAL TOOL DESIGNATION

Scheme 150

Scheme 150

23 1 130 Drift

NoteFor removing bearing of input shaft and roller bearing in center section of transmission casing
Transmission245/5,280/5Sport
Storage locationA29
Order number23 1 130 Drift

SPECIAL TOOL DESIGNATION

Scheme 151

Scheme 151

23 1 160 Drift

NoteFor fitting inner bearing race and bearing sleeve on output shaft (245) - fitting slide (5th gear - 265/5) - mounting output flange -mounting bearing on countershaft (S5D 310Z) - mounting center bearing on propeller shaft, E46
SeriesE36, E38, E46, E65, E85, E87, E90
Transmission242/4, 245/5, 265/5, 280/5Sport, A5S 310Z, S5D 260Z, S5D 310Z, S5D 320Z
Storage locationC22, C23
Order number23 1 160 Drift

SPECIAL TOOL DESIGNATION

Scheme 152

Scheme 152

23 1 170 Fixture

NoteFor removing front section of transmission casing
Transmission265/5
Order number23 1 170 Fixture
Consisting of: 1 = 23 1 171Plate
2 = 23 1 172Knurled screw (3)

SPECIAL TOOL DESIGNATION

Scheme 153

Scheme 153

23 1 180 Drift

In conjunction with00 0 500
NoteFor fitting rotary shaft seal in guide tube of clutch release mechanism
Transmission260/5, 265/5, 265/5Sport, 280/5Sport
Storage locationA29
Order number23 1 180 Drift

SPECIAL TOOL DESIGNATION

Scheme 154

Scheme 154

23 1 190 Drift

In conjunction with00 5 500
NoteFor removing and installing ball bearing of input shaft in front section of transmission casing
Transmission265/5, 280/5 Sport
Order number23 1 190 Drift

SPECIAL TOOL DESIGNATION

Scheme 155

Scheme 155

23 1 200 Guide bush

In conjunction with23 1 210
NoteFor centering wrench socket when releasing and tightening transmission output flange and input flange of rear axle differential
Transmission265/5
Storage locationB30
Order number23 1 200 Guide bush

SPECIAL TOOL DESIGNATION

Scheme 156

Scheme 156

23 1 220 Drift

In conjunction with00 5 500
NoteFor removing and installing roller bearing of countershaft shaft in front section of transmission casing
Transmission260/5, 265/5, A5S 310Z
Storage locationA29
Order number23 1 220 Drift

SPECIAL TOOL DESIGNATION

Scheme 157

Scheme 157

23 1 230 Spindle (2)

In conjunction with00 7 500
NoteFor removing inner bearing race from input shaft in front section of transmission casing
Transmission265/5
Order number23 1 230 Spindle (2)

SPECIAL TOOL DESIGNATION

Scheme 158

Scheme 158

23 1 270 Drift

In conjunction with00 5 500
NoteFor removing outer bearing race on countershaft in front section of transmission casing as well as for removing seal and needle bearing from oil pump housing (A5S 560Z)
Transmission240/5, 260/5, A5S 560Z
Storage locationA29
Order number23 1 270 Drift

SPECIAL TOOL DESIGNATION

Scheme 159

Scheme 159

23 1 300 Fixture

Minimum set: Mechanical tools

In conjunction with23 2 150
NoteFor fitting output flange on all manual and automatic transmissions, for installing deep groove ball bearing on transmission output shafts and for fitting input flange on all rear axle differentials
SeriesE36, E36/2, E36/3, E36/5, E36/7, E36/C, E38, E39, E46, E52, E53, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91
TransmissionHAG 188kom, HAG 220kom, HAG 225kom, HAG Type G, HAG Type K, HAG Type M, S5D 200G, S5D 250G
Storage locationB15, B16
Order number23 1 300 Fixture
Consisting of: 1 = 23 1 301Adapter
2 = 23 1 302Support disk
NoteFor pressing drive flange onto rear differential
In conjunction with: 33 1 341, 23 1 300
3 = 23 1 303Mandrel

SPECIAL TOOL DESIGNATION

Scheme 160

Scheme 160

23 1 310 Tool

NoteFor fitting locking device on deflection lever
Transmission280/5 Sport
Order number23 1 310 Tool

SPECIAL TOOL DESIGNATION

Scheme 161

Scheme 161

23 1 350 Puller fixture

In conjunction with33 1 301
NoteFor rear section of transmission casing
Transmission265/5
Order number23 1 350 Puller fixture
Consisting of: 1 = 23 1 351Plate
2 = 23 1 352Screw, short (2)
3 = 23 1 353Screw, long (2)

SPECIAL TOOL DESIGNATION

Scheme 162

Scheme 162

23 1 360 Drift

In conjunction with00 5 500
NoteFor fitting rotary shaft seal on transmission input shaft
Transmission240/5, 245/5, 262/4, ZF S5-16
Storage locationA35
Order number23 1 360 Drift

SPECIAL TOOL DESIGNATION

Scheme 163

Scheme 163

23 1 370 Drift

NoteFor fitting rotary shaft seals on transmission output flanges
Transmission242/4, 262/4, 265/5, 265/5Sport
Storage locationB28
Order number23 1 370 Drift

SPECIAL TOOL DESIGNATION

Scheme 164

Scheme 164

23 1 380 Drift

In conjunction with00 0 500
NoteFor installing roller bearing of countershaft shaft in rear section of transmission casing
Transmission240/5, 245/5, 260/5, 280/5Sport
Storage locationB30
Order number23 1 380 Drift

SPECIAL TOOL DESIGNATION

Scheme 165

Scheme 165

23 1 390 Drift

In conjunction with00 5 500
NoteFor installing roller bearing of countershaft shaft in rear section of transmission casing
Transmission265/5, 280/5 Sport
Storage locationA29
Order number23 1 390 Drift

SPECIAL TOOL DESIGNATION

Scheme 166

Scheme 166

23 1 400 Fixture

NoteFor fitting rotary shaft seal in bush of speedometer pinion
Transmission242/4, 262/4
Order number23 1 400 Fixture
Consisting of: 1 = 23 1 401Fitting shaft
2 = 23 1 402Radial plug
3 = 23 1 403Union sleeve

SPECIAL TOOL DESIGNATION

Scheme 167

Scheme 167

23 1 410 Drift

In conjunction with00 5 500
NoteFor fitting ball bearing of output shaft in rear section of transmission casing and roller bearing of output shaft in center section of transmission casing
Transmission260/5, 265/5
Storage locationA29
Order number23 1 410 Drift

SPECIAL TOOL DESIGNATION

Scheme 168

Scheme 168

23 1 420 Fixture

In conjunction with33 1 301
NoteFor removing slide (5th gear)
Transmission265/5
Storage locationC31
Order number23 1 420 Fixture
Consisting of23 1 421 Clamping screw

SPECIAL TOOL DESIGNATION

Scheme 169

Scheme 169

23 1 430 Thrust piece

NoteFor fitting 5th gear wheel
Transmission265/5, 280/5 Sport
Storage locationA35
Order number23 1 430 Thrust piece

SPECIAL TOOL DESIGNATION

Scheme 170

Scheme 170

23 1 440 Holding sleeve

NoteFor fitting bearing bush and inner bearing race on output shaft as well as for removing bearing on output shaft (S5D 310Z)
Transmission265/5, 265/5Sport, 280/5Sport, S5D 310Z
Storage locationC22, C23
Order number23 1 440 Holding sleeve

SPECIAL TOOL DESIGNATION

Scheme 171

Scheme 171

23 1 450 Guide pins (2 x)

NoteFor fitting bearing bush in locking device of guide sleeve
Transmission245/5, 265/5
Storage locationC3
Order number23 1 450 Guide pins (2 x)

SPECIAL TOOL DESIGNATION

Scheme 172

Scheme 172

23 1 480 Drift

In conjunction with00 5 500
NoteFor removing and installing deep groove ball bearing in front section of transmission casing
Transmission240/5, 242/4, 260/5, 280/5Sport
Storage locationA29
Order number23 1 480 Drift

SPECIAL TOOL DESIGNATION

Scheme 173

Scheme 173
In conjunction with00 5 500
NoteFor removing and installing deep groove ball bearing in front section of transmission casing
Transmission240/5, 242/4, 260/5, 280/5Sport
Storage locationA29
Order number23 1 480 Drift

SPECIAL TOOL DESIGNATION

Scheme 174

Scheme 174

23 1 490 Fixture

NoteFor removing gear wheels
Transmission240/5, 260/5, 280/5Sport, S5D 200G, ZF S5-16
Order number23 1 490 Fixture
Consisting of: 23 1 491Spacer

SPECIAL TOOL DESIGNATION

Scheme 175

Scheme 175

23 2 000 Rillex ball bearing extractor 6206

Note9 balls with steel cage - for removing deep groove ball bearing of transmission input shaft
Order number23 2 000 Rillex ball bearing extractor 6206
Consisting of: 1 = 23 2 001Claw for Rillex 6206 (9 x)
2 = 23 2 002Union sleeve
3 = 23 2 003Pressure spindle

SPECIAL TOOL DESIGNATION

Scheme 176

Scheme 176

23 2 010 Rillex ball bearing extractor 6206 E

Note8 balls with plastic cage - for removing deep groove ball bearing of transmission input shaft
Transmission242/4, 245/5Sport, 265/5
Order number23 2 010
Rillex ball bearing extractor 6206 E
Consisting of: 1 = 23 2 011Claw for Rillex 6206 E (8)
2 = 23 2 012Union sleeve
3 = 23 2 013Pressure spindle

SPECIAL TOOL DESIGNATION

Scheme 177

Scheme 177
Note8 balls with plastic cage - for removing deep groove ball bearing of transmission input shaft
Transmission242/4, 245/5Sport, 265/5
Order number23 2 010
Rillex ball bearing extractor 6206 E
Consisting of: 1 = 23 2 011Claw for Rillex 6206 E (8)
2 = 23 2 012Union sleeve
3 = 23 2 013Pressure spindle

SPECIAL TOOL DESIGNATION

Scheme 178

Scheme 178

23 2 020 Rillex ball bearing extractor

Note7 balls - for removing deep groove ball bearing of transmission input shaft
Transmission245/5 Sport, 265/5 Sport
Order number23 2 020
Rillex ball bearing extractor
Consisting of: 1 = 23 2 021Claw for Rillex (7)
2 = 23 2 022Union sleeve
3 = 23 2 023Pressure spindle

SPECIAL TOOL DESIGNATION

Scheme 179

Scheme 179

23 2 050 Rillex ball bearing extractor 6205

NoteFor removing deep groove ball bearing of transmission countershaft and transmission output shaft
Transmission245/5 Sport, 262/4, 265/5 Sport
Order number23 2 050
Rillex ball bearing extractor 6205
Consisting of: 1 = 23 2 051Claw for Rillex 6305 (8)
2 = 23 2 052Union sleeve
3 = 23 2 053Pressure spindle

SPECIAL TOOL DESIGNATION

Scheme 180

Scheme 180

23 2 060 Rillex ball bearing extractor 6306

NoteFor removing deep groove ball bearing of input and output shaft
Transmission242/4,262/4
Order number23 2 060
Rillex ball bearing extractor 6306
Consisting of: 1 = 23 2 061Claw for Rillex 6306 (8)
2 = 23 2 062Union sleeve
3 = 23 2 063Pressure spindle

SPECIAL TOOL DESIGNATION

Scheme 181

Scheme 181

23 2 080 Adapter

NoteFor removing guide sleeve - 2nd/3rd gear
Transmission260/5
Storage locationC21
Order number23 2 080 Adapter

SPECIAL TOOL DESIGNATION

Scheme 182

Scheme 182

23 2 100 Pliers

NoteFor removing and installing circlip on transmission output shaft
Transmission240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 31 0R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S560G, ZFS5-16
Order number23 2 100 Pliers

SPECIAL TOOL DESIGNATION

Scheme 183

Scheme 183

23 2 150 Pressure sleeve

In conjunction with23 1 300
NoteFor fitting deep groove ball bearing of transmission output shaft (260/5, 245/5), for fitting front tapered roller bearing on drive pinion in all rear axle differentials as well as for mounting cover of countershaft (S5D 310Z)
Transmission245/5Sport, 260/5, S5D 260Z, S5D 310Z, S5D 320Z
Storage locationB29
Order number23 2 150 Pressure sleeve

SPECIAL TOOL DESIGNATION

Scheme 184

Scheme 184

23 2 160 Impact bush

NoteFor rotary shaft seal in rear section of transmission housing - output shaft
Transmission280/5Sport, ZF S5-16
Storage locationB28
Order number23 2 160 Impact bush

SPECIAL TOOL DESIGNATION

Scheme 185

Scheme 185

23 2 170 Fixture

NoteFor tensioning transmission leaf spring
TransmissionZF S5-16
Order number23 2 170 Fixture

SPECIAL TOOL DESIGNATION

Scheme 186

Scheme 186

23 2 180 Guide bush

NoteFor mounting front section of transmission casing on selector shaft
TransmissionZF S5-16
Order number23 2 180 Guide bush

SPECIAL TOOL DESIGNATION

Scheme 187

Scheme 187

23 2 200 Circlip pliers (straight)

NoteFor removing and installing external circlips on transmission shafts
Transmission240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 31 0R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 31 0Z, S6S 420G, S6S560G, ZFS5-16
Order number23 2 200 Circlip pliers (straight)

SPECIAL TOOL DESIGNATION

Scheme 188

Scheme 188

23 2 210 Circlip pliers (straight)

NoteFor removing and installing internal circlips in transmission casings when replacing deep groove ball bearings
Transmission240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 31 0R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S560G, ZFS5-16
Order number23 2 210 Circlip pliers (straight)

SPECIAL TOOL DESIGNATION

Scheme 189

Scheme 189

23 2 220 Drift

NoteFor bearing of countershaft shaft in front and rear section of transmission casing
TransmissionZF S5-16
Order number23 2 220 Drift

SPECIAL TOOL DESIGNATION

Scheme 190

Scheme 190

23 2 230 Disc

In conjunction with00 7 500
NoteFor removing guide sleeve from gear wheel or output shaft with toothed lock washer
Transmission280/5 Sport
Order number23 2 230 Disc

SPECIAL TOOL DESIGNATION

Scheme 191

Scheme 191

23 2 250 Bracket

NoteFor tensioning main shaft to countershaft
TransmissionS5D 310Z
Storage locationC20, C24
SI number1 07 90(244)
Order number23 2 250 Bracket

SPECIAL TOOL DESIGNATION

Scheme 192

Scheme 192

23 2 260 Installation drift

Minimum set: Mechanical tools

NoteFor fitting rotary shaft seal on selector shaft of rear section of transmission casing
TransmissionS5D 310Z
Storage locationA20
SI number1 07 90(244)
Order number23 2 260 Installation drift

SPECIAL TOOL DESIGNATION

Scheme 193

Scheme 193

23 2 270 Fixture

NoteFor centering selector shaft while mounting front section of transmission casing
TransmissionS5D 310Z
Storage locationC30
SI number1 07 90(244)
Order number23 2 270 Fixture

SPECIAL TOOL DESIGNATION

Scheme 194

Scheme 194

23 2 280 Puller plate

In conjunction with33 1 301
NoteFor front section of transmission casing
TransmissionS5D 310Z
Storage locationC31
SI number1 07 90(244)
Order number23 2 280 Puller plate

SPECIAL TOOL DESIGNATION

Scheme 195

Scheme 195

23 2 290 Fixture

NoteFor mounting front section of transmission casing
TransmissionS5D 310Z
Storage locationC18
SI number1 07 90(244)
Order number23 2 290
Fixture Consisting of: 1 = 23 2 291Base frame
2 = 23 2 292Support
3 = 23 2 293Ring
4 = 23 2 294Set of shells

SPECIAL TOOL DESIGNATION

Scheme 196

Scheme 196

23 2 300 Drift

Minimum set: Mechanical tools

NoteFor fitting rotary shaft seal of output shaft in rear section of transmission casing
TransmissionS5D 310Z
Storage locationB28
SI number1 07 90(244)
Order number23 2 300 Drift

SPECIAL TOOL DESIGNATION

Scheme 197

Scheme 197

23 2 310 Fixture

NoteFor removing 3rd and 4th gear wheel from countershaft
TransmissionS5D 310Z
Storage locationC30
SI number1 07 90(244)
Order number23 2 310 Fixture

SPECIAL TOOL DESIGNATION

Scheme 198

Scheme 198

23 2 320 Socket for socket wrench WAF 36

Minimum set: Mechanical tools

NoteFor loosening and tightening flanged nut
TransmissionS5D 310Z, S6S 420G, S6S 560G
Storage locationB30
SI number1 07 90(244)
Order number23 2 320 Socket for socket wrench WAF 36

SPECIAL TOOL DESIGNATION

Scheme 199

Scheme 199

23 2 330 Fixture

NoteFor installing complete gear train in rear section of transmission housing
TransmissionS5D 310Z
Storage locationC18
SI number1 07 90(244)
Order number23 2 330 Fixture

SPECIAL TOOL DESIGNATION

Scheme 200

Scheme 200

23 2 340 Drift

Minimum set: Mechanical tools

NoteFor fitting rotary shaft seal in front section of transmission casing
TransmissionS5D 310Z
Storage locationB29, C29
SI number1 07 90(244)
Order number23 2 340 Drift

SPECIAL TOOL DESIGNATION

Scheme 201

Scheme 201

23 2 350 Drift

NoteFor fitting sealing cover for notch pin of selector shaft
TransmissionS5D 310Z
Storage locationB14, C14
SI number1 07 90(244)
Order number23 2 350 Drift

SPECIAL TOOL DESIGNATION

Scheme 202

Scheme 202

23 2 360 Drift

NoteFor fitting end cover for notch pin
TransmissionS5D 310Z
Storage locationB14, C14
SI number1 07 90(244)
Order number23 2 360 Drift

SPECIAL TOOL DESIGNATION

Scheme 203

Scheme 203

23 2 370 Fixture

In conjunction with23 1 050
NoteFor removing gear train
TransmissionS5D 310Z
Storage locationC30
SI number1 02 91(330)
Order number23 2 370 Fixture

SPECIAL TOOL DESIGNATION

Scheme 204

Scheme 204

23 2 380 Installation sleeve

NoteFor retaining ring on input shaft
TransmissionS5D 310Z
Storage locationA5
SI number102 91(330)
Order number23 2 380 Installation sleeve

SPECIAL TOOL DESIGNATION

Scheme 205

Scheme 205

23 2 470 Impact bush

NoteFor fitting tab washer of securing nut on output flange
TransmissionS6S 420G, S6S 560G
Storage locationA25
SI number1 10 93(689)
Order number23 2 470 Impact bush

SPECIAL TOOL DESIGNATION

Scheme 206

Scheme 206

23 2 480 Impact bush

NoteFor installing radial seal on output shaft
TransmissionS6S 420G, S6S 560G
Storage locationA19
SI number1 10 93(689)
Order number23 2 480 Impact bush

SPECIAL TOOL DESIGNATION

Scheme 207

Scheme 207

23 2 490 Impact bush and slip sleeve

Minimum set: Mechanical tools

NoteFor fitting rotary shaft seal on input shaft
TransmissionGS5-65BH, S6S 420G, S6S 560G
Storage locationC29
SI number1 10 93(689)
Order number23 2 490 Impact bush and slip sleeve
Consisting of: 1 = 23 2 491Impact bush
2 = 23 2 492Slip sleeve (2-part)

SPECIAL TOOL DESIGNATION

Scheme 208

Scheme 208

23 3 010 Fixture

NoteFor fitting output flange on output shaft
TransmissionS6S 420G, S6S 560G
Storage locationA26
SI number1 10 93(689)
Order number23 3 010 Fixture
Consisting of: 1 = 23 3 011Adapter spindle
2 = 23 3 012Pressure sleeve
3 = 23 3 013Pressure nut with bearing

SPECIAL TOOL DESIGNATION

Scheme 209

Scheme 209

23 3 020 Mounting sleeve

NoteFor installing gaiter of selector rod
TransmissionS6S 560G
Storage locationA14, B14
SI number1 10 93(689)
Order number23 3 020 Mounting sleeve

SPECIAL TOOL DESIGNATION

Scheme 210

Scheme 210

23 3 110 Drift

NoteFor driving in guide bushings for catch pins on manual transmissions.
TransmissionGS5-39DZ, S5D 280Z, S5D 320Z, S5D 390Z
SI number1 12 02(918)
Order number23 3 110 Drift

SPECIAL TOOL DESIGNATION

Scheme 211

Scheme 211

23 3 160 Set of tools

Minimum set: Mechanical tools

NoteRemoving and installing shaft seal on output shaft
TransmissionGS6-37BZ, GS6-51BZ
SI number01 10 02 (907)
Order number23 3 160 Set of tools
Consisting of: 1 = 23 3 161Extractor
2 = 23 3 162Drift

SPECIAL TOOL DESIGNATION

Scheme 212

Scheme 212

23 3 169 Set of tools

Minimum set: Mechanical tools

NoteRemoving and installing shaft seals on output side
TransmissionGS6-37BZ
Order number23 3 169 Set of tools

SPECIAL TOOL DESIGNATION

23 3 200 Extractor

Minimum set: Mechanical tools

NoteFor removing shaft seal on drive shaft
TransmissionGS6-53BZ, GS6-53DZ
Storage locationA49, A50
SI number1 11 04 (093)
Order number23 3 200 Extractor

SPECIAL TOOL DESIGNATION

Scheme 213

Scheme 213

23 3 210 Extractor

Minimum set: Mechanical tools

NoteFor removing shaft seal on output shaft
TransmissionGS6-53BZ, GS6-53DZ
Storage locationA50
SI number1 11 04 (093)
Order number23 3 210 Extractor

SPECIAL TOOL DESIGNATION

Scheme 214

Scheme 214

23 3 220 Drift

Minimum set: Mechanical tools

NoteFor driving in shaft seal on drive shaft (G- transmission)
TransmissionGS6-53BZ, GS6-53DZ
Storage locationA49
SI number1 11 04 (093)
Order number23 3 220 Drift

SPECIAL TOOL DESIGNATION

Scheme 215

Scheme 215

23 3 230 Drift

Minimum set: Mechanical tools

NoteFor driving in shaft seal on output shaft (G- transmission)
TransmissionGS6-53BZ, GS6-53DZ
Storage locationA49
SI number1 11 04(093)
Order number23 3 230 Drift

SPECIAL TOOL DESIGNATION

Scheme 216

Scheme 216

23 4 000 Drift set

Minimum set: Mechanical tools

In conjunction with00 5 500
NoteFor driving shaft seal into transmission
TransmissionGS6-85BG
Storage locationA49, B84
SI number1 02 02(823)
Order number23 4 000 Drift set
Consisting of: 1 = 23 4 001Drift dia. 67 mm
2 = 23 4 002Drift dia. 53 mm

SPECIAL TOOL DESIGNATION

Scheme 217

Scheme 217

23 4 010 Removal tool

Minimum set: Mechanical tools

NoteFor pressing connector out of transmission
TransmissionGS6-85BG
Storage locationB83
SI number1 02 02 (823)
Order number23 4 010 Removal tool

SPECIAL TOOL DESIGNATION

Scheme 218

Scheme 218

23 4 020 Drifts

NoteFor driving in bearing bushings for locking pins, 5th and reverse gears.
TransmissionGS5-39DZ, S5D 320Z
Storage locationB49
SI number1 03 04 (070)
Order number23 4 020 Drifts
Consisting of: 1 = 23 4 021Drift
NoteFor driving in cover caps on gear notch, 5th and reverse gears.
2 = 23 4 022Drift
NoteFor driving in bearing bushing for locking pin, 5th gear.
3 = 23 4 023Drift
NoteFor driving in bearing bushing for locking pin, reverse gear.

SPECIAL TOOL DESIGNATION

Scheme 219

Scheme 219