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Automatic Transmission - Special Tools BMW M3 E46

Automatic Trans 85 illustrations ~1008 words

24 0 010 Fixture

In conjunction with00 2 510
NoteFor checking axial play of drive shaft
Transmission4 HP 22, 4 HP 24, A5S 310Z, A5S 560Z
Storage locationB23
Order number24 0 010
Fixture
Consisting of
1 = 24 0 011Dial gauge holder
2 = 24 0 012Clamping piece

SPECIAL TOOL DESIGNATION

Scheme 293

Scheme 293

24 0 020 Oil pressure test accessories

Minimum set: Mechanical tools

Scheme 294

Scheme 294: 24 0 020 Oil pressure test accessories
In conjunction with13 3 061 and BMW DIS
NoteFor pressure gauge 13 3 061 or BMW DIS for checking oil pressure
Transmission3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z
Storage locationB23, B24, single
Order number24 0 020
Oil pressure test accessories
Consisting of
1 = 24 0 021Pressure hose with connection
NotePressure hose 1.7 m, connection M12x1.5 - M14x1.5 external thread/for checking the various converter pressures / Transmission: A4S 310R, A4S 270R
2 = 24 0 022Reducer
NoteFor checking main pressure (3 HP 22, A5S 310Z) and clutch A (ZF transmissions) / transmission: 3 HP 22, A5S 310Z, A5S 560Z and all ZF transmissions
In conjunction with: 24 0 140
3 = 24 0 023Pipe bend, 145 mm
NoteExtended length 145 mm / Transmission: 4 HP 22, 4 HP 24
In conjunction with: 13 6 052
4 = 24 0 024Pipe bend, 90 mm
NoteExtended length 90 mm
In conjunction with: 13 6 052
5 = 24 0 025Banjo bolt
NoteM20x1.5 - M18x1.5 / For checking converter pressure / Transmission: 3 HP 12
In conjunction with: 24 0 024
6 = 24 0 026Reducer
NoteM24x1.5 - 20x1.5 / For checking main pressure / Transmission: 3 HP 20
In conjunction with: 24 0 024
7 = 24 0 027Reducer
NoteM20x1.5 - M18x1.5 / For checking main pressure (3 HP 12) and converter pressure (3 HP 20) / Transmission: 3 HP 12, 3 HP 20
In conjunction with: 24 0 024
8 = 24 0 028Screw plug
NoteM18x1.5 / For closing off oil supply lines while checking converter pressure / Transmission: 3 HP 20
9 = 24 0 029Adapter
NoteFor closing off supply and return lines while checking main pressure / Transmission: 3 HP 22

SPECIAL TOOL DESIGNATION

24 0 030 Adapter

In conjunction with13 3 061, 24 0 021, 24 0 023
NoteFor pressure gauge 13 3 061 / For checking converter pressure
Transmission4 HP 22
Storage locationB23
Order number24 0 030
Adapter

SPECIAL TOOL DESIGNATION

Scheme 295

Scheme 295

24 0 040 Retaining fixture

NoteFor removing and installing disc pack
Transmission3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24
Storage locationC27
Order number24 0 040
Retaining fixture
Consisting of
1 = 24 0 041Disc
2 = 24 0 042Ring
3 = 24 0 043Half shells

SPECIAL TOOL DESIGNATION

Scheme 296

Scheme 296

24 0 050 Extractor grip

NoteFor sealing plug in bottom section of transmission casing
Transmission3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24
Storage locationA24
Order number24 0 050
Extractor grip

SPECIAL TOOL DESIGNATION

Scheme 297

Scheme 297

24 0 070 Adapter

In conjunction with13 3 061 (pressure gauge), 24 0 021, 24 0 023
NoteFor checking pump pressure
Transmission4 HP 22, 4 HP 24
Storage locationB23
Order number24 0 070
Adapter

SPECIAL TOOL DESIGNATION

Scheme 298

Scheme 298

24 0 080 Funnel

Minimum set: Mechanical tools

NoteFor filling transmission fluid in transmission
Transmission240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number24 0 080
Funnel

SPECIAL TOOL DESIGNATION

Scheme 299

Scheme 299

24 0 090 Drift

NoteFor driving in radial seal in transmission case front section / Replaced by 24 0 110, November 96
Transmission4 HP 22, 4 HP 24
Order number24 0 090
Drift

SPECIAL TOOL DESIGNATION

Scheme 300

Scheme 300

24 0 120 Attachment for trolley

NoteFor removing and installing transmission / Replaced by 24 0 130, March 87
Transmission4 HP 22
Order number24 0 120
Attachment for trolley

SPECIAL TOOL DESIGNATION

24 0 130 Take-up support for transmission

In conjunction with00 2 030 (not included in minimum kit)
NoteFor removal and installation
Transmission4 HP 22, 4 HP 24
SI number1 02 87(721)
Order number24 0 130
Take-up support for transmission

SPECIAL TOOL DESIGNATION

Scheme 301

Scheme 301

24 0 140 Pipe manifold

Minimum set: Mechanical tools

In conjunction with13 3 061, 24 0 021,24 0 022, 13 6 051, 13 6 052, 24 5 190
NoteFor pressure gauge 13 3 061 and BMW DIS for measuring oil pressure in transmission
TransmissionA4S 270R, A4S 310R, A5S 310Z, A5S 560Z
Storage locationC3
SI number1 01 92(469)
Order number24 0 140
Pipe manifold

SPECIAL TOOL DESIGNATION

Scheme 302

Scheme 302

24 0 150 Mounting bracket

In conjunction with00 1 450
NoteFor mounting transmission on assembly stand
Transmission3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, A4S 270R, A4S 310R, A5S 310Z
Order number24 0 150
Mounting bracket
Consisting of
2 = 24 0 152Base frame
3 = 24 0 153Spindle with rotary handle
6 = 24 0 156Spindle
NoteWith thrust piece, transmission: all
In conjunction with: 00 1 450

SPECIAL TOOL DESIGNATION

Scheme 303

Scheme 303

24 0 170 Support

In conjunction with00 2 030 (not included in minimum kit)
NoteFor removing and installing transmission
TransmissionA5S 560Z
SI number1 06 92(509)
Order number24 0 170
Support
Consisting of
24 0 171Adjusting screw

SPECIAL TOOL DESIGNATION

Scheme 304

Scheme 304

24 0 180 Support

In conjunction with00 1 450
NoteFor mounting transmission on assembly stand
TransmissionA5S 310Z, A5S 325Z, A5S 360R, A5S 440Z, A5S 560Z, GA6 HP26Z
SI number1 06 92 (509)
Order number24 0 180
Support
Consisting of
1 = 24 0 181Base frame
2 = 24 0 182Pressure spindle with star handle
3 = 24 0 183Spindle
NoteReplaced by 24 0 184
4 = 24 0 184Spindle, long (2 x)

SPECIAL TOOL DESIGNATION

Scheme 305

Scheme 305

24 0 190 Holding fixture

Minimum set: Mechanical tools

NoteFor output flange of propeller shaft while releasing and tightening slotted nut
TransmissionA5S 560Z
SI number1 06 92(509)
Order number24 0 190
Holding fixture

SPECIAL TOOL DESIGNATION

Scheme 306

Scheme 306

24 0 250 Take-up support for transmission

In conjunction with24 5 301 and 00 2 030 (not included in minimum tool kit)
NoteFor removal and installation
TransmissionA5S 440Z
SI number1 08 96(080)
Order number24 0 250
Take-up support for transmission

SPECIAL TOOL DESIGNATION

Scheme 307

Scheme 307

24 1 010 Installation sleeve

NoteFor removing disc pack (4th gear) as well as fitting needle bearing in oil pump housing (A5S 560Z)
Transmission4 HP 22, 4 HP 24, A5S 560Z
Storage locationA18
Order number24 1 010
Installation sleeve

SPECIAL TOOL DESIGNATION

Scheme 308

Scheme 308

24 1 050 Impact bush

NoteFor fitting rotary shaft seal for torque converter in oil pump housing
Transmission3 HP 20, 3 HP 22
Storage locationC29
Order number24 1 050
Impact bush

SPECIAL TOOL DESIGNATION

Scheme 309

Scheme 309

24 1 060 Impact bush

NoteFor fitting rotary shaft seal for torque converter in oil pump housing and on output flange
Transmission3 HP 20, 3 HP 22, A5S 300J, BW 65
Storage locationB29, C29
Order number24 1 060
Impact bush

SPECIAL TOOL DESIGNATION

Scheme 310

Scheme 310

24 1 070 Impact bush

Minimum set: Mechanical tools

NoteFor fitting rotary shaft seal in oil pump housing
TransmissionA5S 325Z
Storage locationB36
SI number1 03 98(303)
Order number24 1 070
Impact bush

SPECIAL TOOL DESIGNATION

Scheme 311

Scheme 311

24 1 080 Bush (aluminum)

Minimum set: Mechanical tools

In conjunction with00 5 010
NoteFor fitting on input shaft while removing rotary shaft seal from oil pump housing
TransmissionA5S 325Z
Storage locationA36
SI number1 03 98(303)
Order number24 1 080
Bush (aluminum)

SPECIAL TOOL DESIGNATION

Scheme 312

Scheme 312

24 1 090 Impact bush

NoteFor installing rotary shaft seal on output flange
TransmissionA5S 390G
SI number1 08 98(333)
Order number24 1 090
Impact bush

SPECIAL TOOL DESIGNATION

Scheme 313

Scheme 313

24 1 100 Impact bush

NoteFor fitting rotary shaft seal for output flange in transmission extension
Transmission3 HP 12, 3 HP 20, 3 HP 22
Order number24 1 100
Impact bush

SPECIAL TOOL DESIGNATION

Scheme 314

Scheme 314

24 1 110 Socket with magnet

Minimum set: Mechanical tools

NoteFor loosening and tightening converter mounting
Transmission3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 200R, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 325Z, A5S 360R, A5S 390G, A5S 390R, A5S 440Z, A5S 560Z, GA6 HP19Z, GA6 HP26Z, GA6 HP32Z
Storage locationB19
SI number1 04 86 (566)
Order number24 1 110
Socket with magnet

SPECIAL TOOL DESIGNATION

Scheme 315

Scheme 315

24 1 120 Gauge

NoteFor adjusting position switch in "P" position during assembly / Model year: As from 03/96
TransmissionA4S 270R
SI number1 07 96(068)
Order number24 1 120
Gauge

SPECIAL TOOL DESIGNATION

Scheme 316

Scheme 316

24 1 170 Pin wrench

Minimum set: Mechanical tools

NoteFor releasing and tightening slotted nut on output flange
TransmissionA5S 310Z
Storage locationA35
SI number1 09 90(282)
Order number24 1 170
Pin wrench

SPECIAL TOOL DESIGNATION

Scheme 317

Scheme 317

24 1 180 Fixture

Minimum set: Mechanical tools

In conjunction with24 1 080 (A5S 325Z)
NoteFor removing and installing oil pump
TransmissionA5S 310Z, A5S 560Z
Storage locationB18
SI number1 09 90(282)
Order number24 1 180
Fixture
Consisting of
1 = 24 1 181Retaining tube
2 = 24 1 182Thread spindle
3 = 24 1 183Retaining ring, inner
Note(not shown)

SPECIAL TOOL DESIGNATION

Scheme 318

Scheme 318

24 1 190 Drift

Minimum set: Mechanical tools

In conjunction with00 5 500
NoteFor fitting rotary shaft seal in front section of transmission casing
TransmissionA5S 310Z
Storage locationB28
SI number1 09 90(282)
Order number24 1 190
Drift

SPECIAL TOOL DESIGNATION

Scheme 319

Scheme 319

24 1 200 Installation sleeve

Minimum set: Mechanical tools

NoteFor preventing damage to rotary shaft seal while fitting on gearshift shaft
TransmissionA5S 310Z
Storage locationB18
SI number1 09 90(282)
Order number24 1 200
Installation sleeve

SPECIAL TOOL DESIGNATION

Scheme 320

Scheme 320

24 1 210 Retaining plate for disc package

NoteNot required as from transmission No. 11 2 300
TransmissionA5S 310Z
Storage locationB22
SI number1 09 90(282)
Order number24 1 210
Retaining plate for disc package

SPECIAL TOOL DESIGNATION

Scheme 321

Scheme 321

24 1 220 Take-up support for drive flange

In conjunction with24 1 170 (A5S 310Z), 24 4 110 (A5S 440Z)
NoteWhen loosening slotted nut
TransmissionA5S 310Z, A5S 440Z
SI number1 09 90(282)
Order number24 1 220
Take-up support for drive flange

SPECIAL TOOL DESIGNATION

Scheme 322

Scheme 322

24 1 230 Pressing tool

NoteFor removing and installing piston (cover) on brake Ct
TransmissionA5S 310Z
Storage locationB20
SI number1 14 93(718)
Order number24 1 230
Pressing tool

SPECIAL TOOL DESIGNATION

Scheme 323

Scheme 323

24 1 240 Measuring device

NoteFor determining spacers on brake C
TransmissionA5S 310Z
Storage locationB20
SI number1 14 93(718)
Order number24 1 240
Measuring device

SPECIAL TOOL DESIGNATION

Scheme 324

Scheme 324

24 1 250 Lifting gear

NoteFor removing and installing brake clutch unit D/G incl. sprag wheel
TransmissionA5S 310Z
Storage locationB11, C11
SI number1 14 93(718)
Order number24 1 250
Lifting gear

SPECIAL TOOL DESIGNATION

Scheme 325

Scheme 325

24 1 260 Removal and mounting fixture

NoteFor removing and installing cylinder D/E with planetary gear train
TransmissionA5S 560Z
Storage locationC1, C2
SI number1 01 95(892)
Order number24 1 260
Removal and mounting fixture
Consisting of
1 = 24 1 261Handle
2 = 24 1 262Spindle with knurled nut
3 = 24 1 263Centering bush

SPECIAL TOOL DESIGNATION

Scheme 326

Scheme 326

24 1 270 Removal and mounting fixture

NoteFor removing and installing clutch A/B/C
TransmissionA5S 560Z
Storage locationB14, B15, B3
SI number1 01 95(892)
Order number24 1 270
Removal and mounting fixture
Consisting of
1 = 24 1 271Lifting tube with eye bolt
2 = 24 1 272Lock pin

SPECIAL TOOL DESIGNATION

Scheme 327

Scheme 327

24 1 280 Removal and mounting fixture

NoteFor removing and installing brake clutch F
TransmissionA5S 560Z
Storage locationC20
SI number1 01 95(892)
Order number24 1 280
Removal and mounting fixture
Consisting of
1 = 24 1 281Handle with spindle
2 = 24 1 282Knurled nut
3 = 24 1 283Centering handle

SPECIAL TOOL DESIGNATION

Scheme 328

Scheme 328

24 1 290 Wedges

NoteFor fixing disc pack C in position while securing retainer tabs
TransmissionA5S 560Z
Storage locationC17
SI number1 01 95(892)
Order number24 1 290
Wedges

SPECIAL TOOL DESIGNATION

Scheme 329

Scheme 329

24 1 300 Impact tool

NoteFor securing retainer tabs on disc pack C
TransmissionA5S 560Z
Storage locationC17
SI number1 01 95(892)
Order number24 1 300
Impact tool

SPECIAL TOOL DESIGNATION

Scheme 330

Scheme 330

24 1 310 Releasing tool

NoteFor releasing retainer tabs on disc pack C
TransmissionA5S 560Z
Storage locationC2
SI number1 01 95(892)
Order number24 1 310
Releasing tool
Consisting of
1 = 24 1 311Profile section (slide)
2 = 24 1 312Basic body

SPECIAL TOOL DESIGNATION

Scheme 331

Scheme 331

24 1 350 Fixture

NoteFor removing sealing cap for working piston, clutch 4
SeriesE36, E39, E46
TransmissionA4S 270R, A4S 310R
SI number1 04 02(835)
Order number24 1 350
Fixture
Consisting of
1 = 24 1 351Pliers
2 = 24 1 352Adapter
3 = 24 1 353Disc

SPECIAL TOOL DESIGNATION

Scheme 332

Scheme 332

24 2 020 Tool

NoteFor compressing disc spring
Transmission4 HP 22, 4 HP 24
Storage locationC32
Order number24 2 020
Tool

SPECIAL TOOL DESIGNATION

Scheme 333

Scheme 333

24 2 030 Tool

NoteFor compressing disc spring
Transmission3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24
Storage locationC32
Order number24 2 030
Tool

SPECIAL TOOL DESIGNATION

Scheme 334

Scheme 334

24 2 040 Tool

NoteFor compressing disc spring
Transmission3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24
Storage locationC32
Order number24 2 040
Tool

SPECIAL TOOL DESIGNATION

Scheme 335

Scheme 335

24 2 050 Extractor grip

NoteFor sealing plugs in transmission case lower section / Replaced by 24 0 050
Order number24 2 050
Extractor grip

SPECIAL TOOL DESIGNATION

24 2 140 Tensioning tool

NoteFor removing and installing snap ring in front of centering plate of ZF transmissions
Transmission3 HP 12, 3 HP 20, 3 HP 22
Order number24 2 140
Tensioning tool

SPECIAL TOOL DESIGNATION

Scheme 336

Scheme 336

24 2 310 Tool kit for removing and installing reverse gear piston

NoteFor disassembling and assembling transmission for "Sealing intermediate plate" job
TransmissionA4S 270R, A4S 310R
SI number1 22 97(239)
Order number24 2 310
Tool kit for removing and installing reverse gear piston
Consisting of
1 = 24 2 311Pressure plate
NoteFor removing and installing spring retainer
2 = 24 2 312Spindle with pressure plate
NoteSpindle M14x1.5, nut M14, pressure plate and washer / For removing and installing spring retainer
3 = 24 2 313Guide pin (2)
NoteFor fixing gaskets and intermediate plates on intermediate housing
4 = 24 2 314Slip bush
NoteFor removing piston in cylinder of intermediate plate

SPECIAL TOOL DESIGNATION

Scheme 337

Scheme 337

24 2 320 Box spanner

In conjunction with24 2 330
NoteFor 3/16 "socket head cap screw with 1/4" socket for adjusting brake band
TransmissionA4S 270R, A4S 310R
SI number1 24 97(257)
Order number24 2 320
Box spanner

SPECIAL TOOL DESIGNATION

Scheme 338

Scheme 338

"24 2 330 1/2" open-ended spanner

In conjunction with24 2 320
NoteFor adjusting brake band
TransmissionA4S 270R, A4S 310R
SI number1 24 97(257)
Order number24 2 330
"1/2" open-ended spanner

SPECIAL TOOL DESIGNATION

Scheme 339

Scheme 339

24 2 360 Drift

Minimum set: Mechanical tools

NoteFor fitting radial seal on torque converter
TransmissionGA6 HP26Z, GA6 HP32Z
Storage locationB46
SI number1 14 01 (766)
Order number24 2 360
Drift

SPECIAL TOOL DESIGNATION

Scheme 340

Scheme 340

24 3 040 Gauge

NoteFor adjusting restrictor piston when installing gearshift unit
Transmission3 HP 12, 3 HP 20, 3 HP 22
Order number24 3 040
Gauge

SPECIAL TOOL DESIGNATION

Scheme 341

Scheme 341

24 3 050 Gauge

NoteFor aligning hydraulic gearshift unit in transmission
Transmission3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24
Order number24 3 050
Gauge

SPECIAL TOOL DESIGNATION

Scheme 342

Scheme 342

24 3 140 Drive bush

NoteFor checking smooth movement of oil pump
Transmission3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A5S 560Z
Storage locationA20
Order number24 3 140
Drive bush

SPECIAL TOOL DESIGNATION

Scheme 343

Scheme 343

24 3 150 Drive bush

NoteFor checking smooth movement of oil pump
Transmission3 HP 20, 3 HP 22
Storage locationA20
Order number24 3 150
Drive bush

SPECIAL TOOL DESIGNATION

Scheme 344

Scheme 344

24 4 000 Assembly grip (2)

Minimum set: Mechanical tools

NoteFor removing and installing torque converter
TransmissionA4S 200R, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 325Z, A5S 360R, A5S 390G, A5S 390R, A5S 440Z, A5S 560Z, GA6 HP19Z, GA6 HP26Z, GA6 HP32Z
Storage locationC18
Order number24 4 000
Assembly grip (2)

SPECIAL TOOL DESIGNATION

Scheme 345

Scheme 345

24 4 070 Fixture

NoteFor checking torque converter for leaks
Transmission3 HP 20, 3 HP 22, 4 HP 22
Order number24 4 070
Fixture

SPECIAL TOOL DESIGNATION

Scheme 346

Scheme 346

24 4 080 Fixture

NoteFor firmly holding torque converter in position while removing and installing transmission
Transmission4 HP 22, 4 HP 24
Storage locationSingle
Order number24 4 080
Fixture

SPECIAL TOOL DESIGNATION

Scheme 347

Scheme 347

24 4 090 Drift

Minimum set: Mechanical tools

In conjunction with00 5 500
NoteFor fitting rotary shaft seal on output end
TransmissionA5S 440Z, A5S 560Z
Storage locationB28
SI number1 06 92(509)
Order number24 4 090
Drift

SPECIAL TOOL DESIGNATION

Scheme 348

Scheme 348

24 4 100 Drift

Minimum set: Mechanical tools

NoteFor fitting rotary shaft seal on drive side (behind converter)
TransmissionA5S 440Z, A5S 560Z
Storage locationC29
SI number1 06 92(509)
Order number24 4 100
Drift

SPECIAL TOOL DESIGNATION

Scheme 349

Scheme 349

24 4 110 Spanner

Minimum set: Mechanical tools

NoteFor releasing and tightening slotted nut on output flange
TransmissionA5S 440Z, A5S 560Z
Storage locationA23
SI number1 06 92(509)
Order number24 4 110
Spanner

SPECIAL TOOL DESIGNATION

Scheme 350

Scheme 350

24 4 120 Fixture

NoteFor firmly holding torque converter in position while removing and installing transmission. Replaced by 24 4 130.
Order number24 4 120
Fixture

SPECIAL TOOL DESIGNATION

Scheme 351

Scheme 351

24 4 130 Locating tool

NoteFor firmly holding torque converter in position while removing and installing transmission
TransmissionA4S 310R, A5S 300J, A5S 310Z, A5S 325Z, A5S 360R, A5S 390G, A5S 440Z, A5S 560Z, GA6 HP26Z, GA6 HP32Z
Storage locationA33
SI number1 05 97(181)
Order number24 4 130
Locating tool
Consisting of
1 = 24 4 131Base unit
2 = 24 4 132Blade
NoteTransmission: A5S 440Z, GA6HP26Z (N62)
3 = 24 4 133Blade
NoteTransmission: A4S 310R and A5S 390G
4 = 24 4 134Blade
NoteTransmission: A5S 310Z, A5S 560Z, A5S 300J and A5S 325Z
5 = 24 4 135Blade
NoteTransmission: A5S 560Z, GA6 HP26Z (M67), GA6 HP32Z (N73)
6 = 24 4 136Counter plate
7 = 24 4 137Blade
NoteTransmission: A5S 360R

SPECIAL TOOL DESIGNATION

Scheme 352

Scheme 352

24 4 200 Drift and slip bush

Minimum set: Mechanical tools

NoteFor driving in shaft seal on drive shaft.
TransmissionGACVT16Z
Order number24 4 200
Drift and slip bush
Consisting of
1 = 24 4 201Drift
2 = 24 4 202Slip bush

SPECIAL TOOL DESIGNATION

Scheme 353

Scheme 353

24 5 120 Tool

NoteFor centering converter bell housing with respect to oil pump during assembly
TransmissionA4S 270R, A4S 310R
Storage locationB2
SI number1 04 95(906)
Order number24 5 120
Tool
Consisting of
1 = 24 5 121Centering bush
2 = 24 5 122Centering pin (3)

SPECIAL TOOL DESIGNATION

Scheme 354

Scheme 354

24 5 140 Centering pin

NoteFor transfer plate and gasket to shift unit (2 x)
TransmissionA4S 310R
Order number24 5 140
Centering pin

SPECIAL TOOL DESIGNATION

24 5 150 Centering pin with thread (2)

NoteFor centering gearshift unit in transmission during assembly
TransmissionA4S 270R, A4S 310R
Storage locationA2
SI number1 03 90(184)
Order number24 5 150
Centering pin with thread (2)

SPECIAL TOOL DESIGNATION

Scheme 355

Scheme 355

24 5 160 Centering pins

NoteFor centering main housing with respect to intermediate and converter housing (2)
TransmissionA4S 270R, A4S 310R
Storage locationA2, B2
SI number1 03 93(663)
Order number24 5 160
Centering pins

SPECIAL TOOL DESIGNATION

Scheme 356

Scheme 356

24 5 190 Adapter

In conjunction with13 3 061, 13 3 067, 24 0 021, 24 0 023, 24 0 140
NoteFor pressure gauge 13 3 061 for checking oil pressure in transmission
TransmissionA4S 270R, A4S 310R
Storage locationC20
SI number1 03 90(184)
Order number24 5 190
Adapter

SPECIAL TOOL DESIGNATION

Scheme 357

Scheme 357

24 5 200 Impact bush

NoteFor driving in radial seal of selector lever shaft / Replaced by 24 5 360
TransmissionA4S 270R, A4S 310R
SI number1 03 90(184)
Order number24 5 200
Impact bush

SPECIAL TOOL DESIGNATION

Scheme 358

Scheme 358

24 5 210 Holder

NoteFor loosening and tightening gearshift cable
Transmission4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 310Z
Storage locationB19
SI number1 04 91(372)
Order number24 5 210
Holder

SPECIAL TOOL DESIGNATION

Scheme 359

Scheme 359

24 5 220 Holder

NoteFor loosening and tightening gearshift cable
TransmissionA5S 300J, A5S 310Z
Storage locationB19
SI number1 04 91(372)
Order number24 5 220
Holder

SPECIAL TOOL DESIGNATION

Scheme 360

Scheme 360

24 5 230 Assembly ring

Minimum set: Mechanical tools

NoteFor fitting rotary shaft seal on gearshift shaft
Transmission4 HP 22, 4 HP 24, A5S 310Z
Storage locationB19
SI number1 04 91(372)
Order number24 5 230
Assembly ring

SPECIAL TOOL DESIGNATION

Scheme 361

Scheme 361

24 5 240 Holder

NoteFor releasing and tightening gearshift cable / transmission with position switch
TransmissionA5S 310Z, A5S 560Z
Storage locationB19
SI number1 06 92(509)
Order number24 5 240
Holder

SPECIAL TOOL DESIGNATION

Scheme 362

Scheme 362

24 5 250 Bush

Minimum set: Mechanical tools

In conjunction with24 5 490
NoteFor fitting rotary shaft seal on selector shaft
TransmissionA5S 310Z, A5S 560Z
Storage locationB19
SI number1 02 95(896)
Order number24 5 250
Bush

SPECIAL TOOL DESIGNATION

Scheme 363

Scheme 363

24 5 260 Extractor tool

Minimum set: Mechanical tools

NoteFor removing rotary shaft seal of selector shaft / transmission with position switch
TransmissionA5S 310Z, A5S 440Z, A5S 560Z
Storage locationB19
SI number1 02 95 (896)
Order number24 5 260
Extractor tool
Consisting of
1 = 24 5 261Insert
2 = 24 5 262Bushing

SPECIAL TOOL DESIGNATION

Scheme 364

Scheme 364

24 5 270 Bush

Minimum set: Mechanical tools

In conjunction with24 5 490
NoteFor fitting rotary shaft seal on selector shaft
TransmissionA5S 440Z
Storage locationB18
SI number1 08 96(080)
Order number24 5 270
Bush

SPECIAL TOOL DESIGNATION

Scheme 365

Scheme 365

24 5 350 Take-up support for automatic transmission

NoteMiscellaneous: Japan and South Africa only
TransmissionA5S 300J
Order number24 5 350
Take-up support for automatic transmission

SPECIAL TOOL DESIGNATION

Scheme 366

Scheme 366

24 5 400 Drift

In conjunction with00 5 500
NoteFor drive shaft seal.
TransmissionGACVT16Z
Order number24 5 400
Drift

SPECIAL TOOL DESIGNATION

Scheme 367

Scheme 367

24 5 490 Slip sleeve (5)

Minimum set: Mechanical tools

NoteFor preventing damage to rotary shaft seal while fitting on gearshift shaft
TransmissionA5S 310Z, A5S 440Z, A5S 560Z
SI number1 02 95 (896)
Order number24 5 490
Slip sleeve (5)

SPECIAL TOOL DESIGNATION

Scheme 368

Scheme 368

24 6 000 Test cable, 8-pin

In conjunction withTest box 88-pin 614410
NoteFor automatic transmission (EH transmission)
Transmission4 HP 22, 4 HP 24
Storage locationA 101
SI number2 03 91 (313)
Order number24 6 000
Test cable, 8-pin

SPECIAL TOOL DESIGNATION

Scheme 369

Scheme 369

24 6 010 Test cable, 9-pin

In conjunction withTest box 88-pin 614410
NoteFor automatic transmission (EH transmission)
TransmissionA4S 270R, A4S 310R
Storage locationA 102
SI number2 03 91 (313)
Order number24 6 010
Test cable, 9-pin

SPECIAL TOOL DESIGNATION

Scheme 370

Scheme 370

24 6 020 Test cable, 14-pin

In conjunction withTest box 88-pin 614410
NoteFor automatic transmission (EH transmission)
TransmissionA5S 310Z
Storage locationA 103
SI number0 02 99 (399)
Order number24 6 020
Test cable, 14-pin
Consisting of
24 6 029Operating instructions

SPECIAL TOOL DESIGNATION

Scheme 371

Scheme 371

24 6 060 Test cable, 16-pin

NoteFor automatic transmission (EH transmission)
TransmissionA5S 310Z, A5S 560Z
Storage locationA 106
SI number2 02 93 (650)
Order number24 6 060
Test cable, 16-pin

SPECIAL TOOL DESIGNATION

Scheme 372

Scheme 372

24 6 070 Test cable, 20-pin

Minimum set: Measuring and testing equipment

In conjunction with61 1 459
NoteFor automatic transmission GM5
TransmissionA5S 360R
Storage locationA 107
SI number2 01 99 (468)
Order number24 6 070
Test cable, 20-pin

SPECIAL TOOL DESIGNATION

24 6 080 Test lead, 16-pin

Minimum set: Measuring and testing equipment

In conjunction with61 1 459
TransmissionGA6 HP26Z
Storage locationL204
SI number2 06 01 (763)
Order number24 6 080
Test lead, 16-pin

SPECIAL TOOL DESIGNATION

Scheme 373

Scheme 373

24 8 100 Adapter

Minimum set: Mechanical tools

NoteFor filling automatic transmission
TransmissionGACVT16Z
SI number1 05 01 (718)
Order number24 8 100
Adapter

SPECIAL TOOL DESIGNATION

Scheme 374

Scheme 374

24 8 110 Drift

Minimum set: Mechanical tools

In conjunction with00 5 500
NoteFor driving shaft seal onto drive flange
TransmissionGACVT16Z
SI number1 02 02 (823)
Order number24 8 110
Drift

SPECIAL TOOL DESIGNATION

Scheme 375

Scheme 375

24 8 120 Rubber profile

Minimum set: Mechanical tools

NoteFor protecting shaft seal in transmission when installing output shafts.
TransmissionGACVT16Z, GS5-65BH, GS6-85BG, GS6-85DG
SI number1 02 02 (823)
Order number24 8 120
Rubber profile

SPECIAL TOOL DESIGNATION

Scheme 376

Scheme 376

24 8 130 Drift

In conjunction with00 5 550
NoteFor driving in shaft seal on input shaft.
Transmission: CVT automatic transmission Replaced by 24 4 200
TransmissionGACVT16Z
SI number1 02 02 (823)
Order number24 8 130
Drift

SPECIAL TOOL DESIGNATION

Scheme 377

Scheme 377