Home/BMW/M3/BMW M3 E46 (1999-2006)/Repair manual/Horns/General Electrical System - Special Tools
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General Electrical System - Special Tools BMW M3 E46

Horns 32 illustrations ~438 words
NoteFor analog/digital multimeter M 2005, M 2007, M2008
Storage locationH 107
Order number61 0 021 Fuse link FF 3.15 A / 500 V

SPECIAL TOOLS DESCRIPTIONS

61 0 050 Active diagnosis connector (ADS)

SeriesE38, E39, E46
Order number61 0 050 Active diagnosis connector (ADS)
Consisting of1 = 61 0 051 Active diagnosis connector version 5.1
2 = 61 0 052Adapter cable ADS to OBD 2

SPECIAL TOOLS DESCRIPTIONS

61 1 150 Releasing tool kit

Minimum set: Mechanical tools

Scheme 1

Scheme 1: 61 1 150 Releasing tool kit
NoteFor circular connector / ejector tool - Contains the kits 61 1 130, 61 1 140 and 61 1 180
SeriesE12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E66, E83, E85, R50, R53, RR1
Storage locationK 106
Order number61 1 150 Releasing tool kit
Consisting of: 61 1 151Pressing-out tool
Note: For Power-Timer contacts / AMP and Bosch
61 1 152Pressing-out tool
Note: For Micro-Timer contacts
61 1 153Release tool
Note: For retaining tabs of relay holder
61 1 154Replacement sleeve dia. 1.5 mm for 61 1 139
Note: Order number was reserved in 8/95 on delivery of case temporarily for case insert
61 1 155Replacement sleeve dia. 3.5 mm for 61 1 133
61 1 156Replacement sleeve dia. 2.5 mm for 61 1 132
61 1 157Replacement sleeve dia. 1.5 mm for 61 1 131
61 1 158Case with insert
61 1 159Operating instructions
61 1 131Pressing-out tool
Note: For 1.5 mm round contacts
61 1 132Pressing-out tool
Note: For 2.5 mm round contacts
61 1 133Pressing-out tool
Note: For 3.5 mm round contacts
61 1 134Pressing-out tool
Note: For mini flat spring contacts
61 1 135Pressing-out tool
Note: For standard flat spring contacts
61 1 136Processing-out tool
Note: For Power Timer contacts (G & H)
61 1 137Pressing-out tool
Note: For Timer contacts
61 1 138Socket wrench
Note: For telltale lamps (instrument cluster)
61 1 139Pressing-out tool
Note: Slotted sleeve for 1.5 mm dia. Kostal round contacts
61 1 141Release tool
Note: For D 2.5 / ELA, 4-pin, round
61 1 142Release tool
Note: For D 2.5 / ELA, 7-pin, round
61 1 143Release tool
Note: For D 2.5 / ELA, 12-pin, round
61 1 144Release tool
Note: For D 2.5 / ELA, 25-pin, round
61 1 145Release tool
Note: For D 1.5 / ELA, 10-pin, round
61 1 149Replacement blades
Note: For pressing-out tool 61 1 148
61 1 148Pressing-out tool for SLC
Note: SLK = Sensor Laminated Contacts
61 1 180Pressing-out tool
Note: For load current contacts This individual tool belongs to 61 1 150

SPECIAL TOOLS DESCRIPTIONS

61 1 180 Removal tool

Minimum set: Mechanical tools

Scheme 2

Scheme 2: 61 1 180 Removal tool
NoteFor load current contacts
SeriesAll models
SI number20600(636)
Order number61 1 180 Removal tool

SPECIAL TOOLS DESCRIPTIONS

Scheme 3

Scheme 3: 61 1 260 V-adapter lead, 30-pin
In conjunction with61 4 390
NoteFor measuring electrical variables at 30-pin plug connection on door wiring harness
SeriesE46
Storage locationM 205
SI number2 02 98(308)
Order number61 1 260 V-adapter lead, 30-pin

SPECIAL TOOLS DESCRIPTIONS

61 1 270 V-adapter lead, 24-pin

Minimum set: Measuring and testing equipment

Scheme 4

Scheme 4: 61 1 270 V-adapter lead, 24-pin
In conjunction with61 1 459
NoteFor measuring electrical variables at 24-pin plug connection on seat plug
SeriesE46
Storage locationM 206
SI number2 02 98(308)
Order number61 1 270 V-adapter lead, 24-pin

SPECIAL TOOLS DESCRIPTIONS

61 1 330 Assembly gauge

Minimum set: Mechanical tools

Scheme 5

Scheme 5: 61 1 330 Assembly gauge
NoteFor aligning windscreen wiper drive with respect to windscreen wiper spindle on rear window
SeriesE46/3
Storage locationC40
SI number1 21 99(518)
Order number61 1 330 Assembly gauge

SPECIAL TOOLS DESCRIPTIONS

Scheme 6

Scheme 6: 61 1 350 Set of assembly tools
NoteFor removing and installing socket in transmission connector on automatic transmission
Transmission4 HP 22, 4 HP 24
Storage locationI 103
Order number61 1 350 Set of assembly tools
Consisting of: 1 = 61 1 351Removal tool
2 = 61 1 352Fitting drift

SPECIAL TOOLS DESCRIPTIONS

61 2 070 Cable set

Minimum set: Measuring and testing equipment

Scheme 7

Scheme 7: 61 2 070 Cable set
NoteFor performing installation and adjustment work with front seat with electric seat adjustment removed 61 2 071 for activating removed convertible top E85 and R52
SeriesE31, E36, E38, E46, E52, E60, E61, E65, E66, E85, R52, RR1
Storage locationR 204, R 205, R 206, R 207
SI number2 12 91(450)
Order number61 2 070 Cable set
Consisting of: 1 = 61 2 071Power supply cable
Note: Connection between a battery and different adapter cables
2 = 61 2 072Adapter cable
Note: Model series: E36
3 = 61 2 073Adapter lead
Note: Model series: E38 In conjunction with: 61 2 071
4 = 61 2 074Adapter lead
Note: Model series: E46, E52 In conjunction with: 61 2 071

SPECIAL TOOLS DESCRIPTIONS

Scheme 8

Scheme 8: 61 2 310 Adapter for measuring closed-circuit current
In conjunction withMoDiC / DIS
NoteModified measurement method, also suitable for voltage measurement
SeriesE12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E85, R50, R53
Storage locationI 108
SI number2 05 99(511)
Order number612 310 Adapter for measuring closed-circuit current

SPECIAL TOOLS DESCRIPTIONS

Scheme 9

Scheme 9: 61 2 410 Battery trickle charger
SeriesE12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, R50, R52, R53, RR1
Storage locationSingle
SI number2 02 00(545)
Order number61 2 410 Battery trickle charger
Consisting of: 1 = 61 2 411Trickle charger
Note: With connecting cable (flat cable) for cigarette lighter socket
2 =61 2 412Power supply cable
Note: Country-specific equipment
3 =61 2 413Adapter cable
Note: For direct connection to battery or terminal
9 = 61 2 419Operating instructions

SPECIAL TOOLS DESCRIPTIONS

61 3 040 V-adapter lead el. fuel pump E46

Minimum set: Measuring and testing equipment

Scheme 10

Scheme 10: 61 3 040 V-adapter lead el. fuel pump E46
NoteFor activating el. fuel pump E46 US (LEV)
SeriesE46, E60
Storage locationD 118
SI number2 03 03 (989)
Order number61 3 040 V-adapter lead el. fuel pump E46

SPECIAL TOOLS DESCRIPTIONS

Scheme 11

Scheme 11: 61 3 050 Bypass switch
NoteFor relay, for checking fuel pump
SeriesE12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E46, E53
Storage locationF 118
SI number2 04 84(318)
Order number61 3 050 Bypass switch

SPECIAL TOOLS DESCRIPTIONS

Scheme 12

Scheme 12: 61 3 100 Releasing tool
NoteFor light switch
SeriesE36/7, E46
Storage locationA25
SI number1 03 96 (042)
Order number61 3 100 Releasing tool

SPECIAL TOOLS DESCRIPTIONS

61 3 150 V-adapter lead, 54-pin

Minimum set: Measuring and testing equipment

Scheme 13

Scheme 13: 61 3 150 V-adapter lead, 54-pin
In conjunction with61 4 390
NoteFor measuring electrical variables at 54-pin plug connection on central light module
SeriesE46
Storage locationM 207
SI number2 02 98(308)
Order number61 3 150 V-adapter lead, 54-pin

SPECIAL TOOLS DESCRIPTIONS

61 3 210 V-adapter lad, 5-pin

Minimum set: Measuring and testing equipment

Scheme 14

Scheme 14: 61 3 210 V-adapter lad, 5-pin
NoteFor measuring electrical variables at 5-pin plug connection of switch for seat heating - Campaign: D, A, CH / Stock: All other countries
SeriesE46
Storage locationM 208
SI number2 02 98(308)
Order number613 210 V-adapter lad, 5-pin

SPECIAL TOOLS DESCRIPTIONS

61 3 220 V-adapter lead, 8-pin

Minimum set: Measuring and testing equipment

Scheme 15

Scheme 15: 61 3 220 V-adapter lead, 8-pin
NoteFor measuring electrical variables at 8-pin plug connection on passenger power window and on interior light
SeriesE46
Storage locationM 209
SI number2 02 98(308)
Order number61 3 220 V-adapter lead, 8-pin

SPECIAL TOOLS DESCRIPTIONS

61 3 240 V-adapter lead, 8-pin

Minimum set: Measuring and testing equipment

Scheme 16

Scheme 16: 61 3 240 V-adapter lead, 8-pin
NoteFor measuring electrical variables at 8-pin plug connection on door lock - Model series: E46 For troubleshooting at ARS valve block - Model series: E65
SeriesE46, E65, E66
Storage locationM 210
SI number2 02 98(308)
Order number61 3 240 V-adapter lead, 8-pin

SPECIAL TOOLS DESCRIPTIONS

61 3 300 Removal tool

Minimum set: Mechanical tools

Scheme 17

Scheme 17: 61 3 300 Removal tool
NoteFor removing ring antenna at ignition lock
SeriesE30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/C, E38, E38/3, E39, E39tou, E46, E52, E53, E60, E61, E63, E64, E83, E85, R50, R52, R53
SI number1 17 97(228)
Order number61 3 300 Removal tool

SPECIAL TOOLS DESCRIPTIONS

Scheme 18

Scheme 18: 61 4 300 Adapter lead for OBD socket
NoteFor connecting diagnosis system to OBD socket from 06/2000.
Storage locationSingle
SI number2 04 00(561)
Order number61 4 300 Adapter lead for OBD socket

SPECIAL TOOLS DESCRIPTIONS

61 4 320 Crimping set with pliers

Minimum set: Measuring and testing equipment

Scheme 19

Scheme 19: 61 4 320 Crimping set with pliers
NoteFor optical fibres and cable repair
SeriesE12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E65, E66, E67, E85, R50, R53, RR1
SI number1 14 01(766)
Order number61 4 320 Crimping set with pliers
Consisting of: 1 = 61 4 321Pliers without crimping head
2 = 61 4 322Crimping head
Note: For stripping insulation and cutting fiber optic cable to length
3 = 61 4 323Crimping head
Note: For crimping fiber optic cable contacts
4 = 61 4 324Crimping head
Note: For crimping MQS contacts
5 = 61 4 325Crimping head
Note: For crimping MPQ contacts
6 = 61 4 326Substitute blade
Note: For face-cutting fiber optic cables
7 = 61 4 327Substitute blade
Note: With tool for replacing blade in cable stripping unit

SPECIAL TOOLS DESCRIPTIONS

61 4 350 V-adapter lead 23-pin

Minimum set: Measuring and testing equipment

Scheme 20

Scheme 20: 61 4 350 V-adapter lead 23-pin
In conjunction withBMW DIS and BMW MoDiC61 1 459
NoteFor electrical testing on switch Centre of Centre console / as from 09/99
SeriesE38, E39, E46
Storage locationM 211
SI number2 04 98(353)
Order number61 4 350 V-adapter lead 23-pin

SPECIAL TOOLS DESCRIPTIONS

61 4 370 V-adapter lead (2-pin), zero-coded

Minimum set: Measuring and testing equipment

Scheme 21

Scheme 21: 61 4 370 V-adapter lead (2-pin), zero-coded
NoteCan be used on different plug housings in engine wiring harness (e.g. from Kostal - "SLK 2.8", Tyco - "Junior-Power-Timer" or Bosch) with different codings.
SeriesE34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1
SI number02 0105 186
Order number61 4 370 V-adapter lead (2-pin), zero-coded

SPECIAL TOOLS DESCRIPTIONS

61 4 380 Measuring box, 105-pin, complete

Minimum set: Measuring and testing equipment

Scheme 22

Scheme 22: 61 4 380 Measuring box, 105-pin, complete
NoteFor connecting all adapter cables with 61 - pin to 105-pin plug connections
SeriesE39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1
Storage locationG 110, S 205, U 202, U 205
SI number2 04 01(710)
Order number61 4 380 Measuring box, 105-pin, complete
Consisting of: 1 = 61 4 381Measuring box, 105-pin
Note: Without accessories
2 = 61 4 382Test lead, black
Note: 2 mm system, lead length: 750 mm
3 = 61 4 383Test lead, red
Note: 2 mm system, lead length: 750 mm
4 = 61 4 384Test lead set
Note: 2/4 mm system, lead length: 200 mm
5 = 61 4 385Earth/ground cable
Note: For shield pick-off, lead length: 1.5 m

SPECIAL TOOLS DESCRIPTIONS

61 4 390 Measuring box, 60-pin

Minimum set: Measuring and testing equipment

Scheme 23

Scheme 23: 61 4 390 Measuring box, 60-pin
NoteFor connecting all adapter cables with 27-pin to 60-pin plug connections
SeriesE12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1
Storage locationT210
SI number2 02 98(308)
Order number61 4 390 Measuring box, 60-pin

SPECIAL TOOLS DESCRIPTIONS

Scheme 24

Scheme 24: 61 4 450 20-pin V-adapter lead (D 2.5), black
In conjunction with61 1 459, 61 4 440
NoteFor LKM and EM convertible top GM, LCM, AMP
SeriesE30, E31, E36, E38, E39, E46, E52, E53, E60, E61, E63, E64
Storage locationC 105
SI number1 08 90(250)
Order number61 4 450 20-pin V-adapter lead (D 2.5), black

SPECIAL TOOLS DESCRIPTIONS

Scheme 25

Scheme 25: 61 6 050 V-pin adapter lead, 6-pin, oval
In conjunction with61 0 000 or BMW DIS
NoteElo/ELA connector system for conducting electrical tests on disconnected plug connections (e.g. on RPM sensor) - Elo = electronic contact / ELA = single conductor sealing
SeriesE39, E46
Storage locationD117
SI number2 04 98(353)
Order number61 6 050 V-pin adapter lead, 6-pin, oval

SPECIAL TOOLS DESCRIPTIONS

61 6 060 Universal wiper arm puller

Minimum set: Mechanical tools

Scheme 26

Scheme 26: 61 6 060 Universal wiper arm puller
NoteFor removing windscreen wiper arm from drive shaft
SeriesE12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, RR1
Storage locationB40
SI number1 10 99(433)
Order number61 6 060 Universal wiper arm puller
Consisting of: 1 = 61 6 061Basic body
2 = 61 6 062Claw, left/right
3 = 61 6 063Spindle
4 = 61 6 064Thrust piece

SPECIAL TOOLS DESCRIPTIONS

Scheme 27

Scheme 27: 61 6 200 Setting wrench
NoteFor adjusting nozzles on headlight washer system
SeriesE36, E36/7, E38, E39, E46
SI number1 26 97(274)
Order number61 6 200 Setting wrench

SPECIAL TOOLS DESCRIPTIONS

61 9 020 Repair kit IV for vehicle electrical system

Minimum set: Measuring and testing equipment

Scheme 28

Scheme 28: 61 9 020 Repair kit IV for vehicle electrical system
NoteScope of delivery includes: Basic equipment 61 9 030, 61 9 040, 61 9 050, 61 9 070 as well as supplementary kits 61 6 070, 61 6 080, 61 6 090, 61 9 110, 61 9 120 and supplement to repair kits 61 9 210
SeriesE30, E31, E32, E34, E36, E38, E39, E46
Storage locationK108
Order number61 9 020 Repair kit IV for vehicle electrical system
Consisting of: 61 9 029Handbook
Note: Volume 1 to 4

SPECIAL TOOLS DESCRIPTIONS

Scheme 29

Scheme 29: 61 9 030 Drawer bag not including content
NoteFor Repair Kit IV
SeriesE30, E31, E32, E34, E36, E38, E39, E46
Storage locationK 108
SI number2 02 92(505)
Order number61 9 030 Drawer bag not including content
Consisting of: 61 9 031Tray insert (20 x) with compartment separator
61 9 032Storage tray for tools
61 9 033Cover inlay for repair kit IV

SPECIAL TOOLS DESCRIPTIONS

Scheme 30

Scheme 30: 61 9 040 Set of tools for repair kit IV
SeriesE12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E85, R50, R53
Storage locationK 108
SI number2 02 92(505)
Order number61 9 040 Set of tools for repair kit IV
Consisting of: 1 = 61 9 041Hand pliers without crimper
2 = 61 9 042Crimper
Note: For crimping butt connectors and contact sleeves for strip connectors
3 = 61 9 043Cable stripper with wire cutter
4 = 61 9 044Crimper
Note: For crimping antenna connector (antenna cable/radio plug connection)

SPECIAL TOOLS DESCRIPTIONS

61 9 045 Female die

In conjunction with61 9 041 Crimping tool
NoteFor crimping 2.5 mm (dia.) sleeves
Order number61 9 045 Female die

SPECIAL TOOLS DESCRIPTIONS

Scheme 31

Scheme 31: 61 9 110 Supplementary kit (engine electrical system)
NoteFor repair kit IV for electrical system 61 9 020 - Consisting of six assorted socket housings. Note: Reordering of individual components through BMW Parts Service only.
SeriesE36, E38, E39, E46
Order number61 9 110 Supplementary kit (engine electrical system)
Consisting of: 61 9 111Socket housing, 2-pin
Note: Black, without release, coding 1, packaging unit 3 pieces
61 9 112Socket housing, 2-pin
Note: Black, with release, coding 1, packaging unit 3 pieces
61 9 114Socket housing, 2-pin
Note: Black, without release, coding 3, packaging unit 3 pieces
61 9 115Socket housing, 3-pin
Note: Gray, with release, coding 1, packaging unit 3 pieces
61 9 116Socket housing, 3-pin
Note: Black, with release, coding 1, packaging unit 3 pieces
61 9 117Socket housing, 3-pin
Note: Black, with release, coding 2, packaging unit 3 pieces

SPECIAL TOOLS DESCRIPTIONS

Scheme 32

Scheme 32: 61 9 120 Supplementary kit (body electrical system)
NoteFor repair kit IV for electrical system 61 9 020 - Consisting of nine assorted socket housings and sealing plugs for component conductor sealing. Note: Reordering of individual components through BMW Parts Service only.
SeriesE36, E38, E39, E46
Storage locationK 108
SI number2 05 98(380)
Order number61 9 120 Supplementary kit (body electrical system)

SPECIAL TOOLS DESCRIPTIONS

61 9 211 Repair kit O

NoteConnector system SLK 2.8 ELA For extending repair kits for repair range 61 9 020 - Preassembled cable ends with contacts fitted on both ends, connectors, shrink sleeves and dummy grommets
SeriesE36, E38, E39, E46
Storage locationK 108
Order number61 9 211 Repair kit O

SPECIAL TOOLS DESCRIPTIONS

61 9 212 Repair kit P

NoteConnector system MPQ 2.8 with strand sealing For extending repair kits for repair range 61 9 020 - Preassembled cable ends with contacts fitted on both ends, connectors
SeriesE36, E38, E39, E46
Storage locationK 108
Order number619 212 Repair kit P

SPECIAL TOOLS DESCRIPTIONS

61 9 213 Repair kit Q

NoteConnector system Elo Power 2.8 without strand sealing For extending repair kits for repair range 61 9 020 - Preassembled cable ends with contacts fitted on both ends, connectors
SeriesE36, E38, E39, E46
Storage locationK 108
Order number619 213 Repair kit Q

SPECIAL TOOLS DESCRIPTIONS