Home ReviewsRefund
Home/BMW/5 series/BMW 5 series E39 facelift (2000-2004)/Repair manual/Mechanical/Engine - Special Tools: Other
Contents Wiring diagrams Section: Mechanical All sections

Engine - Special Tools: Other BMW 5 series E39 facelift

Mechanical 42 illustrations ~605 words

11 0 000 Engine lifter for removing and installing engines

Minimum set: Mechanical tools

EngineM10, M47T2, M47TU, M52, M52TU, M54, M56, M60, M62, M67, M70, M73, N52, N62, N73, S14, S54, S62, W10, W11
SI number1 13 94(888)
Order number11 0 000
Engine lifter for removing and installing engines
Consisting of
1 = 11 0 001Lifting beam
2 = 11 0 002Chain, long
3 = 11 0 003Chain, short
4 = 11 0 009Shackle (2 x)

ENGINE SPECIFICATION

Scheme 409

Scheme 409
Scheme 409

11 0 020 Engine hoist for removing and installing engines

Minimum set: Mechanical tools

EngineM20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M47TU, M50, M51, M52, M54, M57, M57D25, M57D30, M57TU, N52, N62, N73, S38, S50B30, S50B32, S50US, S85
SI number1 13 94(888)
Order number11 0 020
Engine hoist for removing and installing engines
Consisting of
1 = 11 0 021Lifting beam
2 = 11 0 022Chain, medium
3 = 11 0 023Chain, long
4 = 11 0 024Chain, short
5 = 11 0 029Shackle (2 x)

ENGINE HOIST SPECIFICATION

Scheme 410

Scheme 410
Scheme 410

11 0 070 Engine hoist

NoteFor removing and installing engines
EngineM10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17
SI number1 16 96(107)
Order number11 0 070
Engine hoist
Consisting of
1 = 11 0 071Lifting beam
2 = 11 0 072Carrying chain, long
3 = 11 0 073Carrying chain, short
4 = 11 0 079Shackle (2 x)

ENGINE HOIST SPECIFICATION

Scheme 411

Scheme 411
Scheme 411

11 0 240 Coupling

In conjunction with11 0 222, 11 0 226, 11 0 227, 11 0 225
NoteFor adapting test probes to pressure gauge 11 0 162
EngineAll models
Order number11 0 240
Coupling

COUPLING SPECIFICATION

Scheme 412

Scheme 412
Scheme 412

11 1 200 Drift

Minimum set: Mechanical tools

NoteFor fitting valve stem seals
EngineM20, M21, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, S14, S38, S50B30, S50B32, S54, S62
Storage locationB14, C14
Order number11 1 200
Drift

DRIFT SPECIFICATION

Scheme 413

Scheme 413
Scheme 413

11 1 310 Drift

NoteFor driving needle bearing out of crankcase (M20) and pressing out propeller shaft centering mount
SeriesE28, E30, E38, E39, E46, E52, E65, E66, E85, E87, E90, RR1
Order number11 1 310
Drift

DRIFT SPECIFICATION

Scheme 414

Scheme 414
Scheme 414

11 1 480 Pliers

Minimum set: Mechanical tools

NoteFor removing valve stem seal
EngineM40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, N52, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11
Storage locationA10, B10
SI number1 01 93(621)
Order number11 1 480
Pliers

PLIERS SPECIFICATION

Scheme 415

Scheme 415
Scheme 415

11 2 030 Drift

Minimum set: Mechanical tools

In conjunction with00 5 500
NoteFor driving the guide bearing into the crankshaft (S14, S38, M10, M20, M21, M30, M40, M42, M50, M51 M52) and driving the centering support into the propeller shaft
SeriesE28, E30, E32, E34, E36, E38, E39, E46, E52, E65, E66, E85, E87, E90, RR1
Storage locationA28
Order number11 2 030
Drift

DRIFT SPECIFICATION

Scheme 416

Scheme 416
Scheme 416

11 2 170 Holder

Minimum set: Mechanical tools

NoteFor locking flywheel in position
EngineM20, M21, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, S50B30, S50B32, S54
Storage locationC4
Order number11 2 170
Holder

HOLDER SPECIFICATION

Scheme 417

Scheme 417
Scheme 417

11 2 260 Piston ring compressor

Minimum set: Mechanical tools

NoteFor compressing piston rings while installing pistons
EngineM47T2, M47TU, M52, M52TU, M54, M56, M57, M57TU, M60, M62, S14, S38
Storage locationC1
Order number11 2 260
Piston ring compressor

PISTON RING COMPRESSOR SPECIFICATION

Scheme 418

Scheme 418
Scheme 418

11 2 300 Plug mandrel

Minimum set: Mechanical tools

NoteFor locking crankshaft in ignition TDC position when adjusting timing
EngineM21, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57TU, M60, M62, M70, M73, S50B30, S50B32, S54, S62
Storage locationC32
Order number11 2 300
Plug mandrel

PLUG MANDREL SPECIFICATION

Scheme 419

Scheme 419
Scheme 419

11 2 340 Extractor

Minimum set: Mechanical tools

In conjunction with11 2 016(M60, M62)
NoteFor guide bearing in crankshaft, stem diameter 15 mm
EngineM41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57TU, M60, M62, M70, M73, N40, N42, N45, N46, S50B30, S50B32, S54, S62, S85
Storage locationC26
SI number1 05 90(207)
Order number11 2 340
Extractor
Consisting of
1 = 11 2 341Extractor claw with threaded bush
2 = 11 2 342Extractor claw
3 = 11 2 343Pressure spindle
4 = 11 2 344Sleeve

EXTRACTOR SPECIFICATION

Scheme 420

Scheme 420
Scheme 420

11 2 350 Drift

Minimum set: Mechanical tools

NoteFor fitting guide bearing of crankshaft
EngineM41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M57, M57TU, M60, M62, M70, M73, N40, N42, N45, N46, S50B30, S50B32, S52US, S54, S62, S85
Storage locationA28
SI number1 05 90(207)
Order number11 2 350
Drift

DRIFT SPECIFICATION

Scheme 421

Scheme 421
Scheme 421

11 2 380 Puller

Minimum set: Mechanical tools

NoteFor removing rotary shaft seal from timing case cover
EngineM41, M47, M50, M51, M52, M52TU, M54, M56, M60, M62, S50B30, S50B32, S54, S62, W10, W11
Storage locationA38, C25
SI number1 05 92(507)
Order number11 2 380
Puller
Consisting of
1 = 11 2 381Threaded bell housing
2 = 11 2 382Spindle
3 = 11 2 383Thrust piece
NOTE: Engine: M41, M47, M50, M51, M52, M60, M62, PENT
11 2 384Thrust piece
NOTE: Engine: S50, S54
11 2 385Spacer bushing
NOTE: Engine: M41, M50, M51, M52
11 2 386Thrust piece
NOTE: Engine: S62
NOTE
Engine: M41, M47, M50, M51, M52, M60, M62, PENT
NOTE
Engine: S50, S54
NOTE
Engine: M41, M50, M51, M52
NOTE
Engine: S62

PULLER SPECIFICATION

Scheme 422

Scheme 422
Scheme 422

11 2 470 Guide mandrel (2)

Minimum set: Mechanical tools

NoteFor installing connecting rods with piston
EngineM40, M41, M50, M52, M52TU, M54, M56, M60, M62
Storage locationB2, C2
SI number1 05 92(507)
Order number11 2 470
Guide mandrel (2)

GUIDE MANDREL (2) SPECIFICATION

Scheme 423

Scheme 423
Scheme 423

11 3 030 Placement board for tappet

EngineM10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, M88, S14, S38, S50B30, S50B32, S62
Order number11 3 030
Placement board for tappet

PLACEMENT BOARD FOR TAPPET SPECIFICATION

Scheme 424

Scheme 424
Scheme 424

11 3 240 Locking fixture

Minimum set: Mechanical tools

NoteFor locking camshaft in position when adjusting timing
EngineM42, M44, M50, M52, M52TU, M54, M56, S50US, S52US
Storage locationA11
SI number1 05 89(099)
Order number11 3 240
Locking fixture
Consisting of
1 = 11 3 241Gauge for inlet side
2 = 11 3 242Gauge for exhaust side
4 = 11 3 244Support bracket
NOTE: For securing camshaft marking fixture on cylinder head
NOTE
For securing camshaft marking fixture on cylinder head

LOCKING FIXTURE SPECIFICATION

Scheme 425

Scheme 425
Scheme 425

11 3 250 Suction cup

Minimum set: Mechanical tools

NoteFor lifting out tappets in cylinder head
EngineM40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, S62
Storage locationA 104
SI number1 05 89(099)
Order number11 3 250
Suction cup
Consisting of
1 = 11 3 251Sucker (8 x)

SUCTION CUP SPECIFICATION

Scheme 426

Scheme 426
Scheme 426

11 3 260 Fixture

Minimum set: Mechanical tools

NoteFor evenly pressing down camshaft (with bearing cap) while releasing and tightening camshaft bearing caps
EngineM42, M50, M52, M52TU, M54, M56, S50US, S52US
SI number1 05 89(099)
Order number11 3 260
Fixture
Consisting of
1 = 11 3 261Assembly fixture
2 = 11 3 262Fastener bolt (2)

FIXTURE SPECIFICATION

Scheme 427

Scheme 427
Scheme 427

11 3 280 Installer bush

Minimum set: Mechanical tools

NoteFor fitting rotary shaft seal in bottom of timing case
EngineM50, M51, M52, M52TU, M54, M56, S50B30, S50B32
Storage locationC28
SI number1 01 90(165)
Order number11 3 280
Installer bush

INSTALLER BUSH SPECIFICATION

Scheme 428

Scheme 428
Scheme 428

11 3 450 Compressed air connection

Minimum set: Mechanical tools

In conjunction with12 6 410
NoteFor checking function of VANOS adjustment unit
EngineM50, M52, M52TU, M54, M56, N73
Storage locationB10
SI number1 08 92 (555)
Order number11 3 450
Compressed air connection

COMPRESSED AIR CONNECTION SPECIFICATION

Scheme 429

Scheme 429
Scheme 429

11 3 480 Guide mandrel (2)

Minimum set: Mechanical tools

NoteFor installing connecting rods with pistons. Note: With the phase-in of engine S50B32 the guide mandrels have been revised and adapted to the new connecting rods.
EngineM44, M52, M52TU, M54, M56, S50B30, S50B32, S62
Storage locationB2, C2
SI number1 12 92(606)
Order number11 3 480
Guide mandrel (2)

GUIDE MANDREL (2) SPECIFICATION

Scheme 430

Scheme 430
Scheme 430

11 4 050 Reducer

Minimum set: Mechanical tools

In conjunction with13 3 063 or 13 6 051
NoteFor connection of pipe bend 13 6 054 to pressure gauge 13 3 061 or BMW DIS for checking oil pressure
EngineM10, M20, M21, M30, M47, M47T2, M47TU, M50, M51, M52, M54, M56, M57, M57TU, M60, M62, M70, M73, N62, N73, S14, S38, S50B30, S50B32, S62
Storage locationB9
Order number11 4 050
Reducer

REDUCER SPECIFICATION

Scheme 431

Scheme 431
Scheme 431

11 4 190 1/4" extension piece

Minimum set: Mechanical tools

In conjunction with11 3 390, 00 2 050
NoteM73 For removing and installing pedal travel sensor M60 Pretensioning timing chain E53 Mounting airbag control unit
SeriesAll models
Storage locationB6
SI number1 06 94(801)
Order number11 4 190
1/4" extension piece

EXTENSION PIECE SPECIFICATION

Scheme 432

Scheme 432
Scheme 432

11 4 220 Chain tensioner

Minimum set: Mechanical tools

In conjunction with00 9 250, 00 2 050
NoteFor tensioning primary chain when adjusting valve timing
EngineM52, M52TU, M54, M56
Storage locationC27
SI number1 10 94(840)
Order number11 4 220
Chain tensioner
Consisting of
1 = 11 4 221Holding sleeve
3 = 11 4 223Spindle

CHAIN TENSIONER SPECIFICATION

Scheme 433

Scheme 433
Scheme 433

11 4 230 Chain tensioner

Minimum set: Mechanical tools

NoteFor tensioning primary chain when adjusting valve timing
EngineM52TU, M54, M56, M62, M62VAN, N40, N42
Storage locationA40
SI number1 15 99(483)
Order number11 4 230
Chain tensioner
Consisting of
1 = 11 4 231Nut
NOTE: With external thread
2 = 11 4 232Spindle
NOTE
With external thread

CHAIN TENSIONER SPECIFICATION

Scheme 434

Scheme 434
Scheme 434

11 5 030 Holder

Minimum set: Mechanical tools

NoteFor pulley on water pump when releasing and tightening fan / Model year: From 80
EngineM10, M20, M21, M30, M50, M51, M52, M52TU, M54, M56, M70, M73, S14, S38, S50B30, S50B32, S54
Storage locationB3, C3
Order number11 5 030
Holder

HOLDER SPECIFICATION

Scheme 435

Scheme 435
Scheme 435

11 5 040 Open-ended spanner WAF 32

Minimum set: Mechanical tools

In conjunction withTorque wrench 3/8" connection
NoteFor loosening and tightening fan wheel
EngineM10, M20, M21, M30, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M60, M62, M70, M73, M88, N42, N62, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62
Storage locationA11, B11
SI number1 01 87(670)
Order number11 5 040
Open-ended spanner WAF 32

OPEN-ENDED SPANNER WAF 32 SPECIFICATION

Scheme 436

Scheme 436
Scheme 436

11 5 180 Plug mandrel, angled

Minimum set: Mechanical tools

NoteFor locking flywheel in TDC position
EngineM47T2, M54, M57TU, M62, M62VAN, M67
Storage locationC39
SI number1 15 99(483)
Order number11 5 180
Plug mandrel, angled

PLUG MANDREL, ANGLED SPECIFICATION

Scheme 437

Scheme 437
Scheme 437

11 6 150 Adjusting plate

Minimum set: Mechanical tools

NoteFor adjusting valve timing on engines with twin VANOS
EngineM52TU, M54, M56
Storage locationB36, B37
SI number1 05 98(305)
Order number11 6 150
Adjusting plate

ADJUSTING PLATE SPECIFICATION

Scheme 438

Scheme 438
Scheme 438

11 6 170 Pliers for twin VANOS

Minimum set: Mechanical tools

NoteFor removing and installing plastic sealing caps on twin VANOS.
EngineM52TU, M54, M56
Storage locationA36
SI number1 05 98(305)
Order number11 6 170
Pliers for twin VANOS

PLIERS FOR TWIN VANOS SPECIFICATION

Scheme 439

Scheme 439
Scheme 439

11 6 180 Fixture

Minimum set: Mechanical tools

NoteFor preassembling secondary chain wheels with chain on camshafts
EngineM52TU, M54, M56
Storage locationB37
SI number1 05 98(305)
Order number11 6 180
Fixture

FIXTURE SPECIFICATION

Scheme 440

Scheme 440
Scheme 440

11 6 420 Socket wrench WAF32

Minimum set: Mechanical tools

NoteFor removing and installing solenoid valves
EngineM54, M62VAN
Storage locationA38
SI number1 12 98(339)
Order number11 6 420
Socket wrench WAF32

SOCKET WRENCH WAF32 SPECIFICATION

Scheme 441

Scheme 441
Scheme 441

11 7 020 Socket wrench socket WAF 22

Minimum set: Mechanical tools

NoteFor loosening and tightening oxygen sensor
EngineM10, M20, M30, M40, M42, M50, M52TU, M54, M56, M57, M60, M70, M73, N42, N45, N46, S14, S38, S50B30, S50B32, S50US, S52US, S54
Storage locationC13
Order number11 7 020
Socket wrench socket WAF 22

SOCKET WRENCH SOCKET WAF 22 SPECIFICATION

Scheme 442

Scheme 442
Scheme 442

11 7 030 Socket wrench socket WAF 22

Minimum set: Mechanical tools

NoteFor loosening and tightening oxygen sensor
EngineM40, M43, M43TU, M44, M52, M52TU, M54, M56, M62, N40, N42, N45, N46, N62, N62TU, N73, S54, S62
Storage locationB15
SI number1 06 95(963)
Order number11 7 030
Socket wrench socket WAF 22

SOCKET WRENCH SOCKET WAF 22 SPECIFICATION

Scheme 443

Scheme 443
Scheme 443

11 8 040 Engine support plate

In conjunction with00 1 450
NoteFor securing engine on assembly stand
EngineM41, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57TU, S50B30, S50B32, S54
SI number1 09 94(839)
Order number11 8 040
Engine support plate

ENGINE SUPPORT PLATE SPECIFICATION

Scheme 444

Scheme 444
Scheme 444

11 8 190 Brace (part1)

Minimum set: Mechanical tools

In conjunction with11 8 200
NoteFor gripping vibration damper
EngineM52TU, M54, M56
SI number1 08 00(579)
Order number11 8 190
Brace (part 1)

BRACE (PART1) SPECIFICATION

Scheme 445

Scheme 445
Scheme 445

11 8 200 Brace (part 2)

Minimum set: Mechanical tools

In conjunction with11 8 190 and 11 8 210
NoteFor gripping and pulling on vibration damper
EngineM52TU, M54, M56, W10, W11
Storage locationC41
SI number1 08 00(579)
Order number11 8 200
Brace (part 2)

BRACE (PART 2) SPECIFICATION

Scheme 446

Scheme 446
Scheme 446

11 8 210 Puller

Minimum set: Mechanical tools

In conjunction with11 8 200
NoteFor detaching vibration damper
EngineM52TU, M54, M56
SI number1 08 00(579)
Order number11 8 210
Puller

PULLER SPECIFICATION

Scheme 447

Scheme 447
Scheme 447

11 9 000 Cylinder head expander tool

Minimum set: Mechanical tools

In conjunction withAssembly stand 00 1 450
EngineM10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17
Storage locationSingle
SI number1 03 02 (833)
Order number11 9 000
Cylinder head expander tool
Consisting of
1 = 11 9 001Fixture
2 = 11 9 002Rod
3 = 11 9 003Sliding block with M10 thread
4 = 11 9 004Tab
5 = 11 9 005Quick tensioner
6 = 11 9 006Aluminum profile insert
7 = 11 9 007Slide
8 = 11 9 008Profile plastic part
9 = 11 9 009Lever
10 = 11 9 011Hook
11 = 11 9 012Valve spring cage
NOTE: Engine M41, M51, S50
12 = 11 9 013Valve spring cage
NOTE: Engine M43, M73
13 = 11 9 014Valve spring cage
NOTE: Engine M44, M52, M54, M56, M62, S52, S54, S62
14 = 11 9 015Valve spring cage
NOTE: Engine M47, M47TU, M57, M57TU, N40, N42, N62, N73
15 = 11 9 016Valve spring cage
NOTE: Engine M21, M40
16 = 11 8 421Valve spring cage
NOTE: Engine: W10, W11, W17
18 = 11 9 017Valve spring cage
NOTE: Engine N52
NOTE
Engine M41, M51, S50
NOTE
Engine M43, M73
NOTE
Engine M44, M52, M54, M56, M62, S52, S54, S62
NOTE
Engine M47, M47TU, M57, M57TU, N40, N42, N62, N73
NOTE
Engine M21, M40
NOTE
Engine: W10, W11, W17
NOTE
Engine N52

CYLINDER HEAD EXPANDER TOOL SPECIFICATION

Scheme 448

Scheme 448
Scheme 448

11 9 150 Special wrench

Minimum set: Mechanical tools

In conjunction with11 7 030
NoteFor releasing and tightening down oxygen sensors
EngineM54, M56, N42, N45, N46, N62, N62TU, N73, S54
Storage locationA42
SI number01 15 00(609)
Order number11 9 150
Special wrench

SPECIAL WRENCH SPECIFICATION

Scheme 449

Scheme 449
Scheme 449

11 9 260 Counter support with screw connection

Minimum set: Mechanical tools

NoteFor locking flywheel with transmission removed
EngineM47TU, M54, M57T2, M57TU, N40, N42, N45, N46, N52, N62, N73, S85, W17
Storage locationA45, B43, C44
SI number1 01 01 (662)
Order number11 9 260
Counter support with screw connection
Consisting of
1 = 11 9 261Counterholder, individual
2 = 11 9 262Bolt (M10 thread) with washer
NOTE: For bolting down counterholder
3 = 11 9 263Sleeve for counterholder
NOTE: For counterholder for locking flywheel with transmission removed engine: N62, N73
4 = 11 9 264Bolt (M12 thread)
NOTE: For counterholder for locking flywheel with transmission removed
5 = 11 9 265Sleeve
6 = 11 9 266Sleeve
NOTE: For counterholder for locking flywheel with transmission removed Engine: M57TU2
NOTE
For bolting down counterholder
NOTE
For counterholder for locking flywheel with transmission removed engine: N62, N73
NOTE
For counterholder for locking flywheel with transmission removed
NOTE
For counterholder for locking flywheel with transmission removed Engine: M57TU2

COUNTER SUPPORT WITH SCREW CONNECTION SPECIFICATION

Scheme 450

Scheme 450
Scheme 450

More articles — Engine - Special Tools