Contents Wiring diagrams Section: Mechanical All sections

Engine - Special Tools (M44): Other BMW 3 series E46

Mechanical 40 illustrations ~3011 words

11 0 070 Engine hoist

Note. For removing and installing engines

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N43, N45, N45T, N46, N46T, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 253

Scheme 253: 11 0 070 Engine hoist

SI number: 1 16 96 (107)

Order number: 11 0 070

Engine hoist

Consisting of

1 = 11 0 071 Lifting beam

2 = 11 0 072 Carrying chain, long

3 = 11 0 073 Carrying chain, short

4 = 11 0 079 Shackle (2 x)

11 0 090 Engine support plates

In conjunction with: 00 1 450

Note. For securing engine on assembly stand

Engine: M40, M42, M43, M43TU, M44

SI number: 1 03 87 (738)

Order number: 11 0 090

Engine support plates

Scheme 254

Scheme 254: 11 0 090 Engine support plates

11 0 190 Accessories

In conjunction with: 11 1 060, 11 1 065, 11 1 067, 11 3 131, 11 3 132

Note. For removing and installing valve springs

Engine: M20, M21, M30, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M57, M60, M62, M70, M73, S14, S38, S50B30, S50B32, S54, S62

Scheme 255

Scheme 255: 11 0 190 Accessories

SI number: 1 09 91(416)

Order number: 11 0 190

Accessories

Consisting of

2 = 11 0 192 Guide tube

Note. Engine: all

4 = 11 0 194 Valve spring cage

Note. Engine: M41, M51, S50

11 0 240 Coupling

In conjunction with: 11 0 222, 11 0 226, 11 0 227, 11 0 225

Note. For adapting test probes to pressure gauge 11 0 162

Engine: All models

Order number: 11 0 240

Coupling

Scheme 256

Scheme 256: 11 0 240 Coupling

11 0 340 Accessories

In conjunction with: 11 1 060

Note. For removing and installing valve springs

Engine: M20, M21, M30, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M57, M57D25, M57D30, M60, M62, M67, M67TU, M70, M73, N40, N42, N62, N73, S14, S38, S50B30, S50B32, S54, S62

Scheme 257

Scheme 257: 11 0 340 Accessories

SI number: 1 12 93(701)

Order number: 11 0 340

Accessories

Consisting of

1 = 11 0 341 Valve spring cage

Note. Engine: M43, M73

2 = 11 0 342 Pressure lever

Note. Engine: all, except M10

3 = 11 0 343 Hook

Note. Length 220 mm - Engine: all, except M10

5 = 11 0 345 Valve spring cage

Note. Engine: M44, M52, M62, S62, S54

6 = 11 0 346 Valve spring cage

Note. Engine: M47, M47TU, M57, N40, N42, M67, M67TU

11 1 200 Drift

Minimum set: Mechanical tools

Note. For fitting valve stem seals

Engine: M20, M21, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, N45, S14, S38, S50B30, S50B32, S54, S62

Storage location: B14, C14

Order number: 11 1 200

Drift

Scheme 258

Scheme 258: 11 1 200 Drift

11 1 260 Impact bush

Minimum set: Mechanical tools

In conjunction with: 00 5 500

Note. For fitting rotary shaft seal in rear crankshaft end cover

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M47, M50, M51, M52, M57, M57D25, M57D30, S14, S38, S50B30, S50B32, S54

Storage location: C19

Scheme 259

Scheme 259: 11 1 260 Impact bush

SI number: 1 03 95(900)

Order number: 11 1 260

Impact bush

11 1 430 Fixture

In conjunction with: 11 0 316 (M42, M44), 11 1 450 (M50, M52, S50)

Note. For pressure testing cylinder head

Engine: M42, M44, M50, M52, S50B30, S50B32, S54

SI number: 1 05 89(099)

Order number: 11 1 430

Fixture

Scheme 260

Scheme 260: 11 1 430 Fixture

Consisting of

1 = 11 1 431 Sealing strip

Note. With 5 pins and rubber seal - Engine: M42, M44, M50, M52, S54

2 = 11 1 432 Rubber seal

Note. For sealing strip 11 1 431 - Engine: M42, M44, M50, M52

3 = 11 1 433 Sealing strip

Note. With 7 pins and rubber seal - Engine: M42, M44, M50, M52, S54

4 = 11 1 434 Rubber seal

Note. For sealing strip 11 1 433 - Engine: M42, M44, M50, M52

5 = 11 1 435 Formed plate

Note. With rubber seal - Engine: M42, M44

6 = 11 1 436 Bridge

Note. With rubber seal and 2 screws - Engine: M42, M44

7 = 11 1 437 Screw plug

Note. With valve and standard clip - Engine: M42, M44, M50, M52, S50

8 = 11 1 438 Screw plug and standard clip

Note. Engine: M42, M44, M50, M52

9 = 11 1 439 Standard parts

Note. Engine: M42, M44, M50, M52

11 1 440 Accessories

In conjunction with: 11 1 060, 11 1 065, 11 1 067, 11 1 068

Note. For removing and installing valve springs

Engine: M42, M44, M47, M47TU, M50, M52, M57, M67

SI number: 1 05 89(099)

Order number: 11 1 440

Accessories

Scheme 261

Scheme 261: 11 1 440 Accessories

Consisting of

1 = 11 1 441 Placement board

2 = 11 1 442 Mounting bracket

Note. Engine: M52, M44, M50, M52, M47, M47TU, M57

In conjunction with: 11 1 065

11 1 443 Mounting bracket

Note. Engine: M67

In conjunction with: 11 1 065

11 1 480 Pliers

Minimum set: Mechanical tools

Note. For removing valve stem seal

Engine: M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, N12, N14, N43, N45, N47, N47S, N52, N53, N54, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11

Storage location: B10

Scheme 262

Scheme 262: 11 1 480 Pliers

SI number: 1 01 93 (621)

Order number: 11 1 480

Pliers

11 2 030 Drift

Minimum set: Mechanical tools

In conjunction with: 00 5 500

Note. For driving the guide bearing into the crankshaft (S14, S38, M10, M20, M21, M30, M40, M42, M50, M51 M52) and driving the centering support into the propeller shaft

Series: E28, E30, E32, E34, E36, E38, E39, E46, E52, E65, E66, E70, E81, E85, E87, E90, E92, RR1

Scheme 263

Scheme 263: 11 2 030 Drift

Storage location: A28

Order number: 11 2 030

Drift

11 2 150 Holder

Minimum set: Mechanical tools

Note. For locking crankshaft in position when releasing and tightening central bolt

Engine: M20, M40, M41, M43, M44, M50, M51, M52

Storage location: A1, B1

Order number: 11 2 150

Holder

Scheme 264

Scheme 264: 11 2 150 Holder

11 2 170 Holder

Minimum set: Mechanical tools

Note. For locking flywheel in position

Engine: M20, M21, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, S50B30, S50B32, S54

Storage location: C4

Order number: 11 2 170

Holder

Scheme 265

Scheme 265: 11 2 170 Holder

11 2 250 Torx socket E12

Minimum set: Mechanical tools

Note. With 1/2" extension for releasing and tightening cylinder head bolts

Engine: M42, M43, M44, M50, M52, M60, M62, S85

Storage location: A22

SI number: 1 05 89(099)

Order number: 11 2 250

Torx socket E12

Scheme 266

Scheme 266: 11 2 250 Torx socket E12

11 2 290 Placement board

Note. For placing pistons with connecting rods

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M60, M62, M70, M73, M88, S14, S38, S50B30, S50B32

Order number: 11 2 290

Placement board

Scheme 267

Scheme 267: 11 2 290 Placement board

11 2 300 Plug mandrel

Minimum set: Mechanical tools

Note. For locking crankshaft in ignition TDC position when adjusting timing

Engine: M21, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57T2, M57TU, M60, M62, M62VAN, M70, M73, S50B30, S50B32, S54, S62

Storage location: C15

Order number: 11 2 300

Plug mandrel

Scheme 268

Scheme 268: 11 2 300 Plug mandrel

11 2 310 Extractor tool

Minimum set: Mechanical tools

Note. For removing rotary shaft seal in lower timing case cover

Engine: M40, M42, M43, M44

Storage location: C26

SI number: 1 03 87(739)

Order number: 11 2 310

Extractor tool

Scheme 269

Scheme 269: 11 2 310 Extractor tool

Consisting of

1 = 11 2 311 Extractor

3 = 11 2 313 Thrust piece

Note. Engine: M42, M43, M44

4 = 11 2 314 Spindle M12x150

11 2 330 Mounting plate

Minimum set: Mechanical tools

Note. For timing case cover without removing cylinder head (M42, M43, M44), as well as for mounting top timing case cover (M43, M44)

Engine: M42, M43, M44

Storage location: C10, C11

SI number: 1 05 89(099)

Scheme 270

Scheme 270: 11 2 330 Mounting plate

Order number: 11 2 330

Mounting plate

11 2 340 Extractor

Minimum set: Mechanical tools

In conjunction with: 11 2 016 (M60, M62)

Note. For guide bearing in crankshaft, stem diameter 15 mm

Scheme 271

Scheme 271: 11 2 340 Extractor

Engine: M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57TU, M60, M62, M70, M73, N40, N42, N43, N45, N45T, N46, N46T, S50B30, S50B32, S54, S62, S85

Storage location: C11

SI number: 1 05 90 (207)

Order number: 11 2 340

Extractor

Consisting of

1 = 11 2 341 Extractor claw with threaded bush

2 = 11 2 342 Extractor claw

3 = 11 2 343 Pressure spindle

4 = 11 2 344 Sleeve

11 2 350 Drift

Minimum set: Mechanical tools

Note. For fitting guide bearing of crankshaft

Engine: M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M57, M57TU, M60, M62, M70, M73, N40, N42, N43, N45, N45T, N46, N46T, S50B30, S50B32, S52US, S54, S62, S85

Scheme 272

Scheme 272: 11 2 350 Drift

Storage location: A15

SI number: 1 05 90 (207)

Order number: 11 2 350

Drift

11 2 410 Spacer ring

In conjunction with: 11 2 150

Note. For holder to lock crankshaft in position when releasing and tightening central bolt

Engine: M41, M43, M43TU, M44, M50, M52, M52TU, S52US

Scheme 273

Scheme 273: 11 2 410 Spacer ring

Storage location: A26

SI number: 1 10 94(840)

Order number: 11 2 410

Spacer ring

11 3 030 Placement board for tappet

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, M88, S14, S38, S50B30, S50B32, S62

Order number: 11 3 030

Placement board for tappet

Scheme 274

Scheme 274: 11 3 030 Placement board for tappet

11 3 240 Locking fixture

Note. For locking camshaft in position when adjusting timing

Engine: M42, M44, M50, M52, M52TU, M54, M56, S50US, S52US

Storage location: A11

SI number: 1 05 89(099)

Order number: 11 3 240

Locking fixture

Scheme 275

Scheme 275: 11 3 240 Locking fixture

Consisting of

1 = 11 3 241 Gauge for inlet side

2 = 11 3 242 Gauge for exhaust side

4 = 11 3 244 Bracket

Note. For securing camshaft blocking fixture to cylinder head

11 3 250 Suction cup

Minimum set: Mechanical tools

Note. For lifting out tappets in cylinder head

Engine: M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, S62

Storage location: A 104

SI number: 1 05 89(099)

Order number: 11 3 250

Suction cup

Scheme 276

Scheme 276: 11 3 250 Suction cup

Consisting of

1 = 11 3 251 Sucker (8 x)

11 3 340 Locking pin (2)

Minimum set: Mechanical tools

Note. For locking chain tensioner piston in position (e.g. when removing and installing cylinder head) as well as for locking drive belt tensioner

Engine: M41, M43, M44, M47, M47T2, M47TU, M51, M57, M57T2, M57TU, M62, N40, N42, N43, N45, N45T, N46, N46T, N47, N51, N52, N53, N54, N62, N63, N73

Storage location: B5, C5

Scheme 277

Scheme 277: 11 3 340 Locking pin (2)

SI number: 1 09 91(416)

Order number: 11 3 340

Locking pin (2)

11 3 480 Guide mandrel (2)

Minimum set: Mechanical tools

Note. For installing connecting rods with pistons. Note: With the phase-in of engine S50B32 the guide mandrels have been revised and adapted to the new connecting rods.

Engine: M44, M52, M52TU, M54, M56, S50B30, S50B32, S62

Storage location: B2, C2

SI number: 1 12 92(606)

Scheme 278

Scheme 278: 11 3 480 Guide mandrel (2)

Order number: 11 3 480

Guide mandrel (2)

11 4 110 Pin (4)

Minimum set: Mechanical tools

Note. For fixing metal gasket in position on upper timing case cover during assembly

Engine: M43, M44

Storage location: B1

SI number: 1 13 95(002)

Order number: 11 4 110

Pin (4)

Scheme 279

Scheme 279: 11 4 110 Pin (4)

11 4 150 Installer bush

Minimum set: Mechanical tools

In conjunction with: Central bolt of crankshaft

Note. For fitting rotary shaft seal in bottom timing case cover

Engine: M43, M44

Storage location: A33

SI number: 1 12 93(701)

Order number: 11 4 150

Installer bush

Scheme 280

Scheme 280: 11 4 150 Installer bush

11 4 190 1/4" extension piece

Minimum set: Mechanical tools

In conjunction with: 11 3 390, 00 2 050

Note. M73 For removing and installing pedal travel sensor M60 Pretensioning timing chain E53 Mounting airbag control unit

Series: All models

Storage location: B6

Scheme 281

Scheme 281: 11 4 190 1/4" extension piece

SI number: 1 06 94(801)

Order number: 11 4 190

1/4" extension piece

11 5 040 Open-ended spanner WAF 32

Minimum set: Mechanical tools

In conjunction with: Torque wrench 3/8" connection

Note. For loosening and tightening fan wheel

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57T2, M57TU, M60, M62, M70, M73, M88, N42, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62

Scheme 282

Scheme 282: 11 5 040 Open-ended spanner WAF 32

Storage location: B9, C9

SI number: 01 01 87 (670)

Order number: 11 5 040

Open-ended spanner WAF 32

11 5 050 Holder

Minimum set: Mechanical tools

Note. For pulley while loosening and tightening fan

Engine: M40, M41, M42, M43, M44, M60, M62, N62, S62

Storage location: B3, C3

SI number: 1 03 87(739)

Order number: 11 5 050

Holder

Scheme 283

Scheme 283: 11 5 050 Holder

11 5 130 Lever

Note. For pressing down valves while removing and installing rocker fingers

Engine: M44

Storage location: A5, B5

SI number: 1 13 95(002)

Order number: 11 5 130

Lever

Scheme 284

Scheme 284: 11 5 130 Lever

Consisting of

1 = 11 5 131 Lever

2 = 11 5 132 Compression fixture

3 = 11 5 133 Spring

11 6 260 Mounting sleeves with case

Minimum set: Mechanical tools

Note. For installing pistons of 85 mm diameter (urgently required for pistons with U-Flex ring)

Engine: M43TU, M44, N51, N52, N52K, N53, N54

Order number: 11 6 260

Mounting sleeves with case

Scheme 285

Scheme 285: 11 6 260 Mounting sleeves with case

Consisting of

1 = 11 6 261 Assembly bush

Note. Diameter 85.00 mm

2 = 11 6 262 Assembly bush

Note. Diameter 85.08 mm, repair

3 = 11 6 263 Assembly bush

Note. Diameter 85.25 mm, stage 1

4 = 11 6 264 Assembly bush

Note. Diameter 85.50 mm, stage 2

9 = 11 6 269 Case with foam inlay

Note. For holding assembly bushes, gauge 11 6 270 and lever gauge 11 6 250

11 7 030 Socket wrench socket WAF 22

Minimum set: Mechanical tools

In conjunction with: 11 9 150

Note. For loosening and tightening oxygen sensor

Engine: M40, M43, M43TU, M44, M52, M52TU, M54, M56, M62, N40, N42, N45, N46, N53, N54, N62, N62TU, N73, S54, S62, S85

Storage location: B15

Scheme 286

Scheme 286: 11 7 030 Socket wrench socket WAF 22

SI number: 1 06 95 (963)

Order number: 11 7 030

Socket wrench socket WAF 22

11 7 300 Placement board

Note. For valves, valve springs, hydraulic tappet, rocker fingers etc.

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M60, M62, M70, M73, M88, S14, S38, S50B30, S50B32, S50US, S52US

Order number: 11 7 300

Placement board

Scheme 287

Scheme 287: 11 7 300 Placement board

11 7 320 Gauge (8°)

Minimum set: Mechanical tools

Note. For setting hook nozzles in crankcase during assembly

Engine: M44

Storage location: B13

SI number: 1 13 95(002)

Order number: 11 7 320

Gauge (8°)

Scheme 288

Scheme 288: 11 7 320 Gauge (8°)

11 7 450 Simulator

In conjunction with: Standard workshop exhaust emission tester

Note. For Bosch oxygen sensor

Engine: M10, M20, M30, M40, M42, M43, M44, M50, M52, M60, M62, M70, M73, S14, S38, S50B30, S50B32, S50US, S52US

Storage location: K 102

SI number: 2 07 93(700)

Order number: 11 7 450

Simulator

Scheme 289

Scheme 289: 11 7 450 Simulator

Consisting of

1 = 11 7 451 Simulator (operator unit)

2 = 11 7 452 4-pin connecting cable, coding A

Note. Connection to wiring harness and oxygen sensor - engine: M40, M42, M43, M50, M70

3 = 11 7 453 4-pin plug connection, coding B

Note. Connection to oxygen sensor - engine: S50/B30

4 = 11 7 454 4-pin plug connection, coding B

Note. Connection to wiring harness - engine: S50/B30

5 = 11 7 455 1- and 3/4-pin plug connection

Note. Connection to oxygen sensor with Bosch or Cannon plug connection - engine: M10, M20, M30, S14

6 = 11 7 456 1- and 3/4-pin plug connection

Note. Connection to wiring harness with Bosch or Cannon plug connection - engine: M10, M20, M30, S14

8 = 11 7 458 Plug-in jumper

8 = 11 7 459 Operating instructions

11 9 000 Cylinder head expander tool

Minimum set: Mechanical tools

In conjunction with: Assembly stand 00 1 450

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N12, N14, N40, N42, N45, N46, N51, N52, N53, N54, N62, N62TU, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 290

Scheme 290: 11 9 000 Cylinder head expander tool

Storage location: Single

SI number: 1 03 02 (833)

Order number: 11 9 000

Cylinder head expander tool

Consisting of

1 = 11 9 001 Fixture

2 = 11 9 002 Rod

3 = 11 9 003 Sliding block with M10 thread

4 = 11 9 004 Tab

5 = 11 9 005 Quick tensioner

6 = 11 9 006 Aluminum profile insert

7 = 11 9 007 Slide

8 = 11 9 008 Profile plastic part

9 = 11 9 009 Lever

10= 11 9 011 Hook

11= 11 9 012 Valve spring cage

Note. Engine M41, M51, S50

12= 11 9 013 Valve spring cage

Note. Engine M43, M73

13= 11 9 014 Valve spring cage

Note. Engine M44, M52, M54, M56, M62, S52, S54, S62

14= 11 9 015 Valve spring cage

Note. Engine M47, M47TU, M57, M57TU, N40, N42, N62, N73

15= 11 9 016 Valve spring cage

Note. Engine M21, M40

16= 11 8 421 Valve spring cage

Note. Engine: W10, W11, W17

17= 11 9 017 Valve spring cage

Note. Engine N52

11 9 110 6 degree plug gauge

Note. For fixing inlet camshaft in position while adjusting valve timing - engine with idle judder

Series: E36

Engine: M44

SI number: 1 07 98(332)

Order number: 11 9 110

6 degree plug gauge

Scheme 291

Scheme 291: 11 9 110 6 degree plug gauge

Scheme 292

Scheme 292: 11 9 811 Holder

Order number: 11 9 811

Holder

11 9 812 Screw

Order number: 11 9 812

Screw