Instruments (Coupe): Other Audi S5 I facelift

CONTACT CORROSION

Contact corrosion can occur if incorrect fasteners (bolts, nuts, washers, etc.) are used.

For this reason, only fasteners with a special surface coating are used.

In addition, rubber or plastic parts and adhesive consist of non-conductive materials.

If there are doubts as to whether parts are suitable or not, use new parts.

Note. We only recommend original replacement parts, they have been tested and are compatible with aluminum. We recommend using Audi accessories. Damage resulting from contact corrosion is not covered by warranty.

INSTRUMENT CLUSTER

Observe notes on contact corrosion. Refer to CONTACT CORROSION .

Note. All warning lamps in instrument cluster are fitted with light-emitting diodes. In case an indicator lamp is malfunctioning, the instrument cluster must be replaced.

ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR -G62- ASSIGNMENT

Procedure

Disconnect 2-pin electrical connector on engine coolant temperature sensor. Refer to [For engine(s) CAUA] Removal and Installation or to [For engine(s) CAEB] Removal and Installation or to [For engine(s) CALA] Removal and Installation - sensor is not removed.

Terminal assignment of the 2-pin harness connector at engine coolant temperature sensor -G62

Scheme 11

1. Sensor ground
2. Wire connection from engine coolant temperature sensor -G62- to engine control module

FUEL LEVEL SENSOR CONNECTOR ASSIGNMENT

Disconnect 5-pin electrical harness connector at connector flange or fuel tank, refer to Diagnosis and Testing .

Terminal assignment of the 5-pin harness connector at Fuel Level Sensor -G

Scheme 12

1. Transfer fuel pump -G6- switched positive
2. Wire connection from fuel level sensor to instrument cluster (sensor mass) - pin 5
3. Wire connection from fuel level sensor to instrument cluster (fuel gauge) - pin 7
4. Wire connection from fuel level sensor to instrument cluster (fuel gauge) - pin 6
5. Transfer fuel pump ground

Note. On vehicles with FSI and TFSI engines, pins -2, 3 and 4- are looped through the fuel pump control module -J538-.

FUEL LEVEL SENSOR 2 CONNECTOR ASSIGNMENT

Disconnect the 2-pin electrical connector on fuel tank locking flange. Refer to Diagnosis and Testing .

2-pin connector assignment on Fuel Level Sensor 2 -G169

1. Wire connection from fuel level sensor 2 to instrument cluster (sensor mass) - pin 10
2. Wire connection from fuel level sensor 2 to instrument cluster (fuel gauge) - pin 9

Scheme 13

1. Oil Level Thermal Sensor -G266- Removing and installing, refer to «[For engine(s) CAUA] Removal and Installation»(ref-520137-S10687647062012123100000) or to «[For engine(s) CALA] Removal and Installation»(ref-520141-S23874225972012123100000) or to «[For engine(s) CAEB] Removal and Installation»(ref-520142-S08303866662012123100000) .
2. Oil Pressure Switch -F1- Removing and installing, refer to «[For engine(s) CAUA] Removal and Installation»(ref-520137-S10687647062012123100000) or to «[For engine(s) CALA] Removal and Installation»(ref-520141-S23874225972012123100000) or to «[For engine(s) CAEB] Removal and Installation»(ref-520142-S08303866662012123100000) .
3. Electrical Connector For the data bus on board diagnostic interface.
4. Data Bus On Board Diagnostic Interface -J533- Overview, refer to «DATA BUS ON BOARD DIAGNOSTIC INTERFACE -J533- OVERVIEW»(ref-520042-S29723103622012123100000) .
5. Screw Tightening specification, refer to «DATA BUS ON BOARD DIAGNOSTIC INTERFACE -J533- OVERVIEW»(ref-520042-S29723103622012123100000) .
6. Fiber Optic Cable Connector Attach with the cable connector protective cap VAS 6223/9.
7. Instrument Cluster With the instrument cluster control module -J285-. Removing and installing, refer to «INSTRUMENT CLUSTER WITH INSTRUMENT CLUSTER CONTROL MODULE -J285»(ref-520042-S23320436112012123100000) . Multi-pin connector pin assignment, refer to «INSTRUMENT CLUSTER MULTI-PIN CONNECTOR PIN ASSIGNMENT»(ref-520042-S05469575582012123100000) .
8. Electrical Connector For instrument cluster
9. Screw 2.5 Nm
10. Gap Cover Removing and installing, refer to «Removal and Installation»(ref-520128-S19090180862012123100000)
11. Screw 2.5 Nm
12. Screw 2.5 Nm
13. Fuel Level Sensor -G- Multi-pin connector assignment, refer to «FUEL LEVEL SENSOR CONNECTOR ASSIGNMENT»(ref-520042-S06224036592012123100000) . Removing and installing, refer to «Removal and Installation»(ref-520121-S03811743462012123100000) .
14. Fuel Level Sensor 2 -G169- Multi-pin connector assignment, refer to «FUEL LEVEL SENSOR 2 CONNECTOR ASSIGNMENT»(ref-520042-S24444893492012123100000) . Removing and installing, refer to «Removal and Installation»(ref-520121-S03811743462012123100000) .
15. Radio Frequency Controlled Clock Receiver -J489- Removing and installing, refer to «RADIO FREQUENCY CONTROLLED CLOCK RECEIVER -J489»(ref-520042-S37345356572012123100000) .
16. Screw 2.5 Nm
17. Screw 2.5 Nm
18. Electrical Connector For radio frequency controlled clock receiver.
19. Windshield Washer Fluid Level Sensor -G33- Removing and installing, refer to «WINDSHIELD WASHER FLUID LEVEL SENSOR -G33»(ref-520189-S13253251892012123100000) .
20. Brake Pad Wear Sensor Left front -G34- Removing and installing, refer to «Removal and Installation»(ref-520136-S14004628792012123100000) .
21. Brake Fluid Level Warning Switch -F34- Removing and installing, refer to «Removal and Installation»(ref-520160-S24560732772012123100000) .
22. Engine Coolant Level Warning Switch -F66
23. Electrical Connector For the outside air temperature sensor -G17-.
24. Outside Air Temperature Sensor -G17- Removing and installing Audi A5 through MY 2011, refer to «OUTSIDE AIR TEMPERATURE SENSOR -G17-, THROUGH MY 2011»(ref-520042-S37730306312012123100000) , from MY 2012, refer to «OUTSIDE AIR TEMPERATURE SENSOR -G17-, FROM MY 2012»(ref-520042-S31214083692012123100000) . Audi RS 5 refer to «OUTSIDE AIR TEMPERATURE SENSOR -G17»(ref-520042-S12522659982012123100000) .

INSTRUMENT CLUSTER MULTI-PIN CONNECTOR PIN ASSIGNMENT

Gray 32-pin Connector

Scheme 14

1. Not used
2. CAN-Bus shielding prompt wire
3. CAN-Bus Low prompt wire
4. CAN-Bus High prompt wire
5. Fuel level sensor -G- sensor ground - pin 2
6. Fuel level sensor - pin 4
7. Fuel level sensor - pin 3
8. Button module
9. Fuel level sensor 2 -G169- - pin 2
10. Fuel level sensor 2 - pin 1
11. Not used
12. Not used
13. Not used
14. Not used
15. Not used
16. Not used
17. Not used
18. Not used
19. Not used
20. Check button
21. Not used
22. Not used
23. Radio controlled clock 5 Volt
24. Radio controlled clock signal
25. Oil level
26. Not used
27. Not used
28. Not used
29. Terminal 31
30. Terminal 31
31. Terminal 30
32. Terminal 30

INSTALLING

Install in reverse order of removal, observing the following

Install front ashtray. Refer to Removal and Installation .

CIGARETTE LIGHTER

Special tools and workshop equipment required

1. Release Tool T40148

Scheme 15

Remove the cigarette lighter illumination -L28-. Refer to CIGARETTE LIGHTER ILLUMINATION .

The release tabs -2- on the release tool T40148 must engage in the openings on the cigarette lighter -U1- -item 3- -arrow- and the threaded pin -1- must slide down as far as the stop.

Slide the T40148 into the cigarette lighter -item 1- as far as the stop.

Scheme 16

Rotate the thumbwheel -2- on the T40148 clockwise as far as the stop.

Scheme 17

1. The piston -2- is pulled upward and the release tabs -1- on the T40148 spread -arrows-.

Remove the cigarette lighter from the lighting ring using the T40148.

Release the clips in -direction of arrow-.

Scheme 18

Remove the cigarette lighter with the illumination ring -1- from the front ashtray -2-.

Install in reverse order of removal, observing the following

Remove the support -1- on the T40148.

Scheme 19

Slide the piston down and hold it in place.

Rotate the thumbwheel -4- on the T40148 counterclockwise -arrow-. This loosens the release tabs -2- on the cigarette lighter -U1- -item 3- so the T40148 can be removed.

Slide the cigarette lighter illumination ring into the mount until the retaining clips engage.

1. The illumination ring can only be inserted in the mount in one position.

1. Tightening specification, refer to «DATA BUS ON BOARD DIAGNOSTIC INTERFACE -J533- OVERVIEW»(ref-520042-S29723103622012123100000) .

Install in reverse order of removal, observing the following

If the data bus on board diagnostic interface was replaced, it must be coded again using the Vehicle diagnostic tester.

Install the glove compartment. Refer to Removal and Installation .

INSTRUMENT CLUSTER WITH INSTRUMENT CLUSTER CONTROL MODULE -J285

Note. Do not disassemble instrument cluster. It is not necessary to remove the steering wheel in order to remove the instrument cluster. All warning lamps in instrument cluster are fitted with light-emitting diodes. In case an indicator lamp is malfunctioning, the instrument cluster must be replaced.

Observe notes on contact corrosion. Refer to CONTACT CORROSION .

If the instrument cluster with the instrument cluster control module -J285- was replaced, select the "Replace" function for the corresponding control module in the Guided Fault Finding or Guided Functions operating mode of the Vehicle diagnostic tester.

REMOVING

Adjust steering wheel downward and to rear as far as possible, use entire adjustment range of steering column adjustment for this.

Switch off ignition and remove ignition key.

Remove gap cover. Refer to Removal and Installation .

Place gap cover on upper steering column trim.

Remove the left instrument panel vent. Refer to Removal and Installation .

Remove the MMI screen cover. Refer to Removal and Installation .

Remove the bolts -arrows-.

Scheme 20

Pull instrument cluster -1- out until it lies on steering wheel.

Disconnect the electrical connector.

To disconnect electrical connector, press catch -1-, turn retaining bracket in -direction of arrow- and remove connector.

Scheme 21

Remove instrument cluster to driver's side between steering wheel and instrument cluster.

1. Tightening specification, refer to «INSTRUMENT CLUSTER RADIO FREQUENCY CONTROLLED CLOCK RECEIVER OVERVIEW»(ref-520042-S15604915422012123100000) .

Install in reverse order of removal, observing the following

Follow the instructions on the Vehicle Diagnostic Tester display with a new instrument cluster.

OUTSIDE AIR TEMPERATURE SENSOR -G17-, THROUGH MY 2011

Note. All warning lamps in instrument cluster are fitted with light-emitting diodes. In case an indicator lamp is malfunctioning, the instrument cluster must be replaced.

Observe notes on contact corrosion. Refer to CONTACT CORROSION .

Scheme 22

Remove the lock carrier cover. Refer to Removal and Installation .

Disconnect the electrical connector -1-.

Carefully press the retaining clips together -arrow- and remove the outside air temperature sensor -item 2- upward from the bracket.

Install in reverse order of removal, observing the following

Install the lock carrier cover. Refer to Removal and Installation .

Scheme 23

Remove the lock carrier cover. Refer to Removal and Installation .

Press the retaining clips together carefully -arrow- and remove the outside air temperature sensor from the bracket -2-.

Disconnect the electrical connector -1-.

Note. The front bumper cover is removed in the illustration.

Install in reverse order of removal. Note the following

Install the lock carrier cover. Refer to Removal and Installation .

OUTSIDE AIR TEMPERATURE SENSOR -G17

Note. All warning lamps in instrument cluster are fitted with light-emitting diodes. In case an indicator lamp is malfunctioning, the instrument cluster must be replaced.

Observe notes on contact corrosion. Refer to CONTACT CORROSION .

Remove front bumper cover. Refer to Removal and Installation .

Disconnect the electrical connector -1-.

Press the retaining clips together carefully -arrow- and remove the outside air temperature sensor -G17- from the bracket -2-.

Install in reverse order of removal, observing the following

Install the front bumper cover. Refer to Removal and Installation .

RADIO FREQUENCY CONTROLLED CLOCK RECEIVER -J489

Note. All warning lamps in instrument cluster are fitted with light-emitting diodes. In case an indicator lamp is malfunctioning, the instrument cluster must be replaced.

Observe notes on contact corrosion. Refer to CONTACT CORROSION .

Scheme 24

Remove rear bumper cover. Refer to Removal and Installation .

Remove the bolts -arrows- and the radio frequency controlled clock receiver -item 2-.

Disconnect the electrical connector -1- on the radio frequency controlled clock receiver.

1. Tightening specification, refer to «INSTRUMENT CLUSTER RADIO FREQUENCY CONTROLLED CLOCK RECEIVER OVERVIEW»(ref-520042-S15604915422012123100000) .

Install in reverse order of removal, observing the following

Install the cover on the rear bumper. Refer to Removal and Installation .

Vehicles with lane change assist

If the bumper cover was removed, the lane change assistance control module -J769- / -J770- must be calibrated again. Refer to LANE CHANGE ASSISTANCE, PREPARING FOR CALIBRATION .

SIGNAL HORN -H2- / -H7-, AUDI A5

Observe notes on contact corrosion. Refer to CONTACT CORROSION .

Scheme 25

Switch off ignition and remove ignition key.

Remove the air intake grille. Refer to Removal and Installation .

Remove the nut -2-.

Remove the signal horn -3- from the bracket.

Disconnect the electrical connector -1-.

Note. If the horn cannot be removed depending on the vehicle equipment level, then remove the front wheel housing liner. Remove the front wheel housing liner. Refer to Body Exterior Removal and Installation .

1. Tightening specification, refer to «SIGNAL HORNS OVERVIEW»(ref-520042-S15738953292012123100000) .

Install in reverse order of removal, observing the following

Install the air intake grille. Refer to Removal and Installation .

Scheme 26

Remove front bumper cover. Refer to Removal and Installation .

Remove the nut -3-.

Remove the horn -2- from the bracket.

Disconnect the electrical connector -1-.

1. Tightening specification, refer to «SIGNAL HORNS OVERVIEW»(ref-520042-S15738953292012123100000) .

Install in reverse order of removal. Note the following

Install the front bumper cover. Refer to Removal and Installation .

Remove the 12 V socket. Refer to 12V SOCKET 2 .

Release the clips in -direction of arrow-.

Remove the illumination ring -1- with the socket illumination -L42- from the center console rear trim -2-.

Install in reverse order of removal, observing the following

The illumination ring can only be inserted in the mount in one position.

Install the 12 V socket. Refer to 12V SOCKET 2 .

SOCKET ILLUMINATION, 12V SOCKET

Special tools and workshop equipment required

1. Release Tool T40148

Scheme 27

Remove the center console. Refer to Removal and Installation .

Unclip the wire from the bracket -arrow-.

1. The release tabs -2- on the release tool T40148 must engage in the openings in the 12V socket -U5- -item 3- -arrow- and the threaded pin -1- must slide down as far as the stop.

Open the 12V connector cover -1- and hold it in this position.

Scheme 28

Slide the T40148 into the 12V socket as far as the stop.

Rotate the thumbwheel -2- on the T40148 clockwise as far as the stop.

1. The piston -2- is pulled upward and the release tabs -1- on the T40148 spread -arrows-.

Remove the 12V socket from the lighting ring with the socket illumination -L42- using the T40148.

Disconnect the electrical connector.

Release the clips in -direction of arrow-.

Remove the illumination ring -1- with the socket illumination from the center console storage compartment -2-.

Install in reverse order of removal, observing the following

Remove the support -1- on the T40148.

Slide the piston down and hold it in place.

Rotate the thumbwheel -4- on the T40148 counter-clockwise -arrow-. The release tabs -2- on the 12V socket -3- will loosen and T40148 can be removed.

Install the center console Removal and Installation .

12V SOCKET 2

Special tools and workshop equipment required

1. Release Tool T40148

The release tabs -2- on the release tool T40148 must engage in the openings in the 12V socket -3- -arrow- and the threaded pin -1- must slide down as far as the stop.

Open the cover -2- on the 12 V socket and hold it in this position.

Scheme 29

Slide the T40148 as far as the stop into the 12V socket -3-.

Rotate the thumbwheel -1- on the T40148 clockwise as far as the stop.

1. The piston -2- is pulled upward and the release tabs -1- on the T40148 spread -arrows-.

Remove the 12V socket from the illumination ring with the socket illumination using the T40148.

Disconnect the electrical connector.

Install in reverse order of removal, observing the following

Remove the support -1- on the T40148.

Slide the piston down and hold it in place.

Rotate the thumb wheel -4- on the T40148 counterclockwise -arrow-. This loosens the release tabs -2- on the 12V socket -3- so the T40148 can be removed.

Scheme 30

Remove the center console. Refer to Removal and Installation .

Remove the cupholder. Refer to Removal and Installation .

Remove the bolts -arrows-.

Remove the converter with socket, 12 V, 115 V -U27- -item 1- downward from the cupholder -2-.

1. Tightening specification, refer to «CIGARETTE LIGHTER, 12 VOLT OUTLET AND 115 VOLT OUTLET OVERVIEW»(ref-520042-S38452648512012123100000) .

Install in reverse order of removal, observing the following

Install the cupholder. Refer to Removal and Installation .

Install the center console. Refer to Removal and Installation .

Scheme 31

Switch off ignition and remove ignition key.

Open the cover -4- on the right luggage compartment side trim -arrow-.

Disconnect electrical connector -3-.

Remove nut -1-.

Remove the 12 V socket 3 -U19- -item 2- from the right luggage compartment side trim cover.

1. Tightening specification, refer to «CIGARETTE LIGHTER, 12 VOLT OUTLET AND 115 VOLT OUTLET OVERVIEW»(ref-520042-S38452648512012123100000) .

Install in reverse order.

12V SOCKET 3

Special tools and workshop equipment required

1. Release Tool T40148

Open the right luggage compartment side trim cover.

Disconnect the electrical connector.

The release tabs -2- on the release tool T40148 must engage in the openings in the 12V socket 3 -U19- -item 3- -arrow- and the threaded pin -1- must slide down as far as the stop.

Open the mount cover -2- and hold it in that position.

Scheme 32

Slide the T40148 as far as the stop into the 12V socket -3-.

Rotate the thumbwheel -1- on the T40148 clockwise as far as the stop.

1. The piston -2- is pulled upward and the release tabs -1- on the T40148 spread -arrows-.

Remove the 12 V socket from the mount.

Install in reverse order of removal, observing the following

Remove the support -1- on the T40148.

Slide the piston down and hold it in place.

Rotate the thumbwheel -4- on the T40148 counterclockwise -arrow-. This loosens the release tabs -2- on the 12V socket -3- so the T40148 can be removed.