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Contents Wiring diagrams Section: 3.0L - Engine Assembly - Engine Code(s): Ccba (Cabriolet) All sections

ENGINE AND MANUAL TRANSMISSION, SEPARATING Audi S5 I facelift

3.0L - Engine Assembly - Engine Code(s): Ccba (Cabriolet) 13 illustrations ~491 words

ENGINE AND MANUAL TRANSMISSION, SEPARATING

Special tools and workshop equipment required

  1. Scissor-Type Assembly Platform VAS 6131 A
  2. Support Set VAS 6131/10, Supplementary Set VAS 6131/13-7 and Gearbox Support VAS 6131/14
  3. Socket T40058

Procedure

Scheme 490

Scheme 490
Scheme 490
  1. Engine/transmission assembly removed and placed on VAS 6131 A.

Remove the electrical connector -3- for the Oxygen Sensor (O2S) 2 after catalytic converter -G131- from the bracket and disconnect it.

Note. Ignore -1 and 2-.

Remove the bolt -1- and the nuts -arrows- and then remove the left catalytic converter.

Scheme 491

Scheme 491
Scheme 491

Remove the connector -1- for the Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) -G130- from the holder and disconnect it.

Scheme 492

Scheme 492
Scheme 492

Note. Ignore -2 and 3-.

Remove the bolt -1- and the nuts -arrows- and then remove the right catalytic converter.

Scheme 493

Scheme 493
Scheme 493

Disconnect the connector -2- from the Engine Speed (RPM) sensor -G28-.

Scheme 494

Scheme 494
Scheme 494

Note. Ignore -1-.

Vehicles with Electro-Mechanical Power Steering

Disconnect the connector -1- from the power steering control module -J500-.

Free up the wiring harness.

Note. Ignore -2-.

Remove the bolt -arrow- and move the coolant recirculation pump -V50- to the side.

Scheme 495

Scheme 495
Scheme 495

All Vehicles

Disconnect the connector -2- from the gear recognition sensor -G604-.

Note. Ignore -1 and 3-.

Remove the left and right drive axles from the transmission flange shafts.

Scheme 496

Scheme 496
Scheme 496

Remove the lower cover -1- from the transmission -arrow-.

Scheme 497

Scheme 497
Scheme 497

Insert the T40058 guide pins as follows

Scheme 498

Scheme 498
Scheme 498
  1. The large diameter -arrow 1- faces the engine.
  2. The small diameter -arrow 2- faces the adapter.

Counter hold the crankshaft and loosen the drive plate bolts using a T40058 and a ring wrench.

Scheme 499

Scheme 499
Scheme 499

Note. The crankshaft may be turned only in the direction of engine rotation -arrow-.

Remove the 6 bolts -arrow- on the clutch module. Turn the crankshaft an additional 60° in the direction of engine rotation.

Scheme 500

Scheme 500
Scheme 500

Equip the VAS 6131 A with the VAS 6131/10, VAS 6131/13-7 and VAS 6131/14 as follows

Note. The other attachments remain unchanged.

Table CoordinatesParts from the VAS 6131/10, VAS 6131/13-7 and VAS 6131/14
F2/13-7
B10/10-1/10-2/10-5/14
G10/10-1/10-2/10-5

Install the VAS 6131/13-7 at the right front of the engine in the threaded hole as shown in the illustration.

Install the VAS 6131/13-7 on the scissor lift table and tighten it to 20 Nm.

Attach the mounting elements from the VAS 6131/10 and VAS 6131/14 at the front of the transmission as shown in the illustration.

Scheme 501

Scheme 501
Scheme 501

Rotate the left and right spindles up until the VAS 6131/14 rests firmly against the transmission.

Attach mounting element base plates to the VAS 6131 A and tighten to 20 Nm.

Remove the starter bolts -1 and 2-.

Press the starter off the transmission and leave it in the installation position.

Remove the remaining bolts -3 through 11- that attach the engine to the transmission.

Note. Ignore -A-.

Loosen clamping bolts -1- on sides of the VAS 6131 A and pull the rear table plate with the transmission toward rear -arrow-.

Scheme 502

Scheme 502
Scheme 502