FLUSH-BONDED WINDOWS
Special tools and workshop equipment required
- Cutting Tool Kit VAS 6452
- Wire Spool VAS 6452/1
- Cutting Tool Kit Wire VAS 6452/2
- Cutting Tools For Glass V.A.G 1351
- Pull Handle V.A.G 1351/1
- Suction Lifter V.A.G 1344
- Electric Cutter V.A.G 1561A
- Angled Blade V.A.G 1561/10
- Universal Cutting Blade V.A.G 1561/11
- Scraper (15+25 Mm) V.A.G 1561/7+8
- Double Cartridge Gun VAS 5237
- Cartridge Gun V.A.G 1628
- Cartridge Heater V.A.G 1939A
Adhesive Sealant, Removing from Window
Using Adhesive Remover D 002 000 10 is recommended. Always follow the safety precautions when using adhesive remover.
| CAUTION | When cleaning from vehicle interior out, the window just installed must not be pressed outward. |
Paint Surfaces
Clean the painted surface with a dry cloth. Clean off any dirt with D 002 000 10.
Plastic Trim
Allow the adhesive sealant to harden (approximately 1 hour) and then peel it off.
Scheme 30
Note. When removing rain sensor, a foil is detached from the sensor. This must be replaced before reinstalling.
Rearview mirror removed. Refer to Removal and Installation
- Retaining plate -1
- Rain sensor -2
- Retaining clip -3
Scheme 31
Disconnect electrical connector.
Press clip -2- outward at -arrows-, for example, with a small screwdriver.
Remove clips -2- from mirror base -1-.
Remove rain sensor -3- from mirror base.
A sensor foil remains affixed to the windshield.
If the same windshield is reinstalled, remove this completely from the windshield.
Clean the surface with cleaning solution D 009 401 04.
Installing Rain Sensor
Note. If the same rain sensor is reinstalled, proceed as described.
Remove the rest of the sensor foil from the rain sensor, if necessary.
Carefully peel sensor foil -2- from rain sensor -1-.
Scheme 32
Clean the surface with cleaning solution D 009 401 04.
| CAUTION | Sensor surface must be completely free of foil remnants. |
Peel silicon paper -3- from sensor foil -2-.
Scheme 33
The transparent protective film -1- remains on the sensor foil as an assembly aid.
With the help of the transparent protective foil -1-, place the sensor foil on the rain sensor -2-.
Scheme 34
Press sensor foil with protective foil -1- onto rain sensor -2- without bubbles, as shown.
Scheme 35
Now remove transparent protective foil -1- from sensor foil -2-.
Scheme 36
Spray entire surface of sensor foil -1- with cleaning solution D 009 401 04 and insert sensor in mirror base.
Scheme 37
| CAUTION | Rain sensor must be free of inclusions and bubbles on the windshield to function properly. |
Press sensor clips on mirror base.
Replacing Rain Sensor
Note. To remove sensor, proceed as described above.
If necessary, completely remove foil remnants from windshield.
Clean sensor contact surface on windshield with cleaning solution D 009 401 04.
Scheme 38
Lightly press tabs -arrow- on protective cap -1- together and remove from rain sensor -2-.
Spray entire surface of sensor foil -1- with cleaning solution D 009 401 04 and insert sensor in mirror base.
Press sensor onto windshield without bubbles and place clips on mirror base.
| CAUTION | Rain sensor must be free of inclusions and bubbles on the windshield to function properly. |