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3.0L - Cooling System - Engine Code(s): Cata: Overview Audi Q7 4L facelift

Cooling Fan 6 illustrations ~809 words

COOLANT PIPES OVERVIEW

Part 1

Scheme 70

Scheme 70: COOLANT PIPES OVERVIEW
  1. O-ring Replace
  2. Nut 9 Nm
  3. Right Coolant Pipe Removing and installing, refer to «RIGHT COOLANT PIPE»(ref-491732-S15174083042012073100000)
  4. Bolt 23 Nm
  5. Seal Replace
  6. Bleeder Screw 9 Nm
  7. Engine Lifting Eye
  8. Bolt 9 Nm
  9. Bolt 9 Nm
  10. Connection Piece
  11. O-ring Replace
  12. Upper Right Coolant Pipe Removing and installing, refer to «UPPER RIGHT COOLANT PIPE»(ref-491732-S04116017562012073100000)
  13. Bolt Tightening specifications, refer to «Description and Operation»(ref-491734-S39462595302012073100000)
  14. Engine Cover Bolt Tightening specifications, refer to «FASTENER TIGHTENING SPECIFICATIONS»(ref-491734-S23403312292012073100000)
  15. O-ring Replace
  16. Connecting Piece
  17. Bolt 9 Nm
  18. Coolant Temperature Sensor -G62- 2 Nm Removing and installing, refer to «ENGINE COOLANT TEMPERATURE SENSOR»(ref-491732-S27784610542012073100000)
  19. O-rings Replace Note the different diameter
  20. Rear Coolant Pipe Removing and installing, refer to «REAR COOLANT PIPE»(ref-491732-S21359686342012073100000)
  21. Bolt 9 Nm
  22. O-ring Replace
  23. Bolt 9 Nm
  24. Left Rear Coolant Pipe on the Exhaust Gas Recirculation Auxiliary Cooler Removing and installing, refer to «LEFT REAR COOLANT PIPE ON EXHAUST GAS RECIRCULATION AUXILIARY COOLER»(ref-491732-S10612503912012073100000)
  25. Bolt 9 Nm
  26. O-ring Replace
  27. Left Rear Coolant Pipe on the Transmission Removing and installing, refer to «LEFT REAR COOLANT PIPE ON TRANSMISSION»(ref-491732-S35286774702012073100000)
  28. Bolt 9 Nm
  29. Bolt 9 Nm
  30. Upper Coolant Pipe Removing and installing, refer to «UPPER COOLANT PIPE»(ref-491732-S03122676382012073100000)
  31. Nut 9 Nm
  32. O-ring Replace

Part 2

Scheme 71

Scheme 71
  1. Seals Replace
  2. Banjo Bolt 15.5 Nm
  3. Bolt 9 Nm
  4. Coolant Pipe To the cylinder heads
  5. Coolant Hose From the exhaust gas recirculation coolant thermostat
  6. Seal Replace
  7. Bleeder Screw 9 Nm
  8. Engine Cover Bolt Tightening specifications, refer to «Removal and Installation»(ref-491734-S09721922402012073100000)
  9. Upper Left Coolant Pipe Removing and installing - vehicles built through 05.10, refer to «LEFT UPPER COOLANT PIPE, VEHICLES BUILT THROUGH 05.10»(ref-491732-S19266499562012073100000) Removing and installing - vehicles built from 06.10, refer to «LEFT UPPER COOLANT PIPE, VEHICLES BUILT FROM 05.10»(ref-491732-S00364973272012073100000)
  10. Bolt 9 Nm
  11. Left Rear Coolant Pipe Removing and installing, refer to «LEFT REAR COOLANT PIPE»(ref-491732-S26811227152012073100000)
  12. Bolt 9 Nm
  13. Bolt 9 Nm
  14. Bolt 9 Nm
  15. Left Coolant Pipe Removing and installing, refer to «LEFT COOLANT PIPE»(ref-491732-S38821638542012073100000)
  16. Bolt 9 Nm
  17. O-ring Replace

RADIATOR OVERVIEW

WARNINGRisk of injury from coolant fan starting by itself. Before working in fan shroud area, disconnect electrical connectors.

Vehicles Built through 05.10

Scheme 72

Scheme 72
  1. Hydraulic Oil Cooling Line For power steering
  2. Condenser For air conditioning system
  3. Retaining Clips Make sure it is secure
  4. Coolant Pipe For the fuel system coolant circuit
  5. Bolt 8 Nm
  6. Coolant Hose For the fuel system coolant circuit
  7. Bolt 8 Nm
  8. Sleeve
  9. Grommet
  10. Fuel System Cooler Removing and installing, refer to «FUEL SYSTEM COOLER, VEHICLES BUILT THROUGH 05.10»(ref-491732-S10225119022012073100000) Change coolant after replacing
  11. Bleeder Screw 1.5 to 3 Nm
  12. Cover
  13. Radiator Removing and installing, refer to «RADIATOR»(ref-491732-S24860887482012073100000) Change coolant after replacing
  14. Grommet
  15. Bolt 5.5 Nm
  16. O-ring Replace
  17. Coolant Hose Lift the retaining clamp to remove Connect to the radiator (Scheme 74)
  18. Clip Make sure it is secure
  19. Engine Coolant Temperature Sensor on Radiator -G83- Removing and installing, refer to «ENGINE COOLANT TEMPERATURE SENSOR ON RADIATOR»(ref-491732-S14094157292012073100000)
  20. O-ring Replace
  21. Coolant Hose
  22. Coolant Hose Lift the retaining clamp to remove Connect to the radiator (Scheme 74)
  23. O-ring Replace
  24. Rubber Buffer
  25. Retainer For the cooler mount
  26. Washer
  27. Clip Make sure it is secure
  28. ATF Cooler For automatic transmission Removing and installing, refer to «RADIATOR»(ref-491732-S24860887482012073100000) Change coolant after replacing
  29. Bolt 8 Nm
  30. Air Duct Only the left air duct is shown in the illustration
  31. Bolt 2.5 Nm
  32. Bolt 8 Nm

Vehicles Built from 06.10

Scheme 73

Scheme 73
  1. Hydraulic Oil Cooling Line For power steering
  2. Condenser For air conditioning system
  3. Retaining Clips Make sure it is secure
  4. Radiator Removing and installing, refer to «RADIATOR»(ref-491732-S24860887482012073100000) Change coolant after replacing
  5. Grommet
  6. Bolt 5.5 Nm
  7. O-ring Replace
  8. Coolant Hose Lift the retaining clamp to remove Connect to the radiator (Scheme 74)
  9. Clip Make sure it is secure
  10. Engine Coolant Temperature Sensor (on Radiator) -G83- Removing and installing, refer to «ENGINE COOLANT TEMPERATURE SENSOR ON RADIATOR»(ref-491732-S14094157292012073100000)
  11. O-ring Replace
  12. Coolant hose
  13. Coolant Hose Lift the retaining clamp to remove Connect to the radiator (Scheme 74)
  14. O-ring Replace
  15. Rubber Buffer
  16. Retainer For the cooler mount
  17. Washer
  18. Clip Make sure it is secure
  19. ATF Cooler For automatic transmission Removing and installing, refer to «RADIATOR»(ref-491732-S24860887482012073100000) Change coolant after replacing
  20. Bolt 8 Nm
  21. Air Duct Only the left air duct is shown in the illustration
  22. Bolt 2.5 Nm
  23. Bolt 8 Nm

Scheme 74

Scheme 74

Remove the old O-ring -2- in the coolant hose -3-.

Coat the new O-ring with coolant and install it in the coolant hose.

Press the coolant hose onto the connection -1- until it engages audibly.

Press the coolant hose on again and pull to make sure the connection is engaged correctly.

Scheme 75

Scheme 75: FAN SHROUD AND COOLANT FAN OVERVIEW
  1. Coolant Fan -V7- with Coolant Fan Control Module -J293- Removing and installing, refer to «COOLANT FAN»(ref-491732-S33081731452012073100000)
  2. Coolant Fan 2 -V177- with Coolant Fan Control Module 2 -J671- Removing and installing, refer to «COOLANT FAN»(ref-491732-S33081731452012073100000)
  3. Fan Rib Removing and installing - vehicles built through 05.10, refer to «FAN SHROUD, VEHICLES BUILT THROUGH 05.10»(ref-491732-S18225830982012073100000) Removing and installing - vehicles built from 06.10, refer to «FAN SHROUD, VEHICLES BUILT FROM 06.10»(ref-491732-S31425652152012073100000)
  4. Bolt 10 Nm
  5. Bolt 10 Nm