COOLANT PIPES OVERVIEW
Part 1
Scheme 70
- O-ring Replace
- Nut 9 Nm
- Right Coolant Pipe Removing and installing, refer to «RIGHT COOLANT PIPE»(ref-491732-S15174083042012073100000)
- Bolt 23 Nm
- Seal Replace
- Bleeder Screw 9 Nm
- Engine Lifting Eye
- Bolt 9 Nm
- Bolt 9 Nm
- Connection Piece
- O-ring Replace
- Upper Right Coolant Pipe Removing and installing, refer to «UPPER RIGHT COOLANT PIPE»(ref-491732-S04116017562012073100000)
- Bolt Tightening specifications, refer to «Description and Operation»(ref-491734-S39462595302012073100000)
- Engine Cover Bolt Tightening specifications, refer to «FASTENER TIGHTENING SPECIFICATIONS»(ref-491734-S23403312292012073100000)
- O-ring Replace
- Connecting Piece
- Bolt 9 Nm
- Coolant Temperature Sensor -G62- 2 Nm Removing and installing, refer to «ENGINE COOLANT TEMPERATURE SENSOR»(ref-491732-S27784610542012073100000)
- O-rings Replace Note the different diameter
- Rear Coolant Pipe Removing and installing, refer to «REAR COOLANT PIPE»(ref-491732-S21359686342012073100000)
- Bolt 9 Nm
- O-ring Replace
- Bolt 9 Nm
- Left Rear Coolant Pipe on the Exhaust Gas Recirculation Auxiliary Cooler Removing and installing, refer to «LEFT REAR COOLANT PIPE ON EXHAUST GAS RECIRCULATION AUXILIARY COOLER»(ref-491732-S10612503912012073100000)
- Bolt 9 Nm
- O-ring Replace
- Left Rear Coolant Pipe on the Transmission Removing and installing, refer to «LEFT REAR COOLANT PIPE ON TRANSMISSION»(ref-491732-S35286774702012073100000)
- Bolt 9 Nm
- Bolt 9 Nm
- Upper Coolant Pipe Removing and installing, refer to «UPPER COOLANT PIPE»(ref-491732-S03122676382012073100000)
- Nut 9 Nm
- O-ring Replace
Part 2
Scheme 71
- Seals Replace
- Banjo Bolt 15.5 Nm
- Bolt 9 Nm
- Coolant Pipe To the cylinder heads
- Coolant Hose From the exhaust gas recirculation coolant thermostat
- Seal Replace
- Bleeder Screw 9 Nm
- Engine Cover Bolt Tightening specifications, refer to «Removal and Installation»(ref-491734-S09721922402012073100000)
- Upper Left Coolant Pipe Removing and installing - vehicles built through 05.10, refer to «LEFT UPPER COOLANT PIPE, VEHICLES BUILT THROUGH 05.10»(ref-491732-S19266499562012073100000) Removing and installing - vehicles built from 06.10, refer to «LEFT UPPER COOLANT PIPE, VEHICLES BUILT FROM 05.10»(ref-491732-S00364973272012073100000)
- Bolt 9 Nm
- Left Rear Coolant Pipe Removing and installing, refer to «LEFT REAR COOLANT PIPE»(ref-491732-S26811227152012073100000)
- Bolt 9 Nm
- Bolt 9 Nm
- Bolt 9 Nm
- Left Coolant Pipe Removing and installing, refer to «LEFT COOLANT PIPE»(ref-491732-S38821638542012073100000)
- Bolt 9 Nm
- O-ring Replace
RADIATOR OVERVIEW
| WARNING | Risk of injury from coolant fan starting by itself. Before working in fan shroud area, disconnect electrical connectors. |
Vehicles Built through 05.10
Scheme 72
- Hydraulic Oil Cooling Line For power steering
- Condenser For air conditioning system
- Retaining Clips Make sure it is secure
- Coolant Pipe For the fuel system coolant circuit
- Bolt 8 Nm
- Coolant Hose For the fuel system coolant circuit
- Bolt 8 Nm
- Sleeve
- Grommet
- Fuel System Cooler Removing and installing, refer to «FUEL SYSTEM COOLER, VEHICLES BUILT THROUGH 05.10»(ref-491732-S10225119022012073100000) Change coolant after replacing
- Bleeder Screw 1.5 to 3 Nm
- Cover
- Radiator Removing and installing, refer to «RADIATOR»(ref-491732-S24860887482012073100000) Change coolant after replacing
- Grommet
- Bolt 5.5 Nm
- O-ring Replace
- Coolant Hose Lift the retaining clamp to remove Connect to the radiator (Scheme 74)
- Clip Make sure it is secure
- Engine Coolant Temperature Sensor on Radiator -G83- Removing and installing, refer to «ENGINE COOLANT TEMPERATURE SENSOR ON RADIATOR»(ref-491732-S14094157292012073100000)
- O-ring Replace
- Coolant Hose
- Coolant Hose Lift the retaining clamp to remove Connect to the radiator (Scheme 74)
- O-ring Replace
- Rubber Buffer
- Retainer For the cooler mount
- Washer
- Clip Make sure it is secure
- ATF Cooler For automatic transmission Removing and installing, refer to «RADIATOR»(ref-491732-S24860887482012073100000) Change coolant after replacing
- Bolt 8 Nm
- Air Duct Only the left air duct is shown in the illustration
- Bolt 2.5 Nm
- Bolt 8 Nm
Vehicles Built from 06.10
Scheme 73
- Hydraulic Oil Cooling Line For power steering
- Condenser For air conditioning system
- Retaining Clips Make sure it is secure
- Radiator Removing and installing, refer to «RADIATOR»(ref-491732-S24860887482012073100000) Change coolant after replacing
- Grommet
- Bolt 5.5 Nm
- O-ring Replace
- Coolant Hose Lift the retaining clamp to remove Connect to the radiator (Scheme 74)
- Clip Make sure it is secure
- Engine Coolant Temperature Sensor (on Radiator) -G83- Removing and installing, refer to «ENGINE COOLANT TEMPERATURE SENSOR ON RADIATOR»(ref-491732-S14094157292012073100000)
- O-ring Replace
- Coolant hose
- Coolant Hose Lift the retaining clamp to remove Connect to the radiator (Scheme 74)
- O-ring Replace
- Rubber Buffer
- Retainer For the cooler mount
- Washer
- Clip Make sure it is secure
- ATF Cooler For automatic transmission Removing and installing, refer to «RADIATOR»(ref-491732-S24860887482012073100000) Change coolant after replacing
- Bolt 8 Nm
- Air Duct Only the left air duct is shown in the illustration
- Bolt 2.5 Nm
- Bolt 8 Nm
Scheme 74
Remove the old O-ring -2- in the coolant hose -3-.
Coat the new O-ring with coolant and install it in the coolant hose.
Press the coolant hose onto the connection -1- until it engages audibly.
Press the coolant hose on again and pull to make sure the connection is engaged correctly.
Scheme 75
- Coolant Fan -V7- with Coolant Fan Control Module -J293- Removing and installing, refer to «COOLANT FAN»(ref-491732-S33081731452012073100000)
- Coolant Fan 2 -V177- with Coolant Fan Control Module 2 -J671- Removing and installing, refer to «COOLANT FAN»(ref-491732-S33081731452012073100000)
- Fan Rib Removing and installing - vehicles built through 05.10, refer to «FAN SHROUD, VEHICLES BUILT THROUGH 05.10»(ref-491732-S18225830982012073100000) Removing and installing - vehicles built from 06.10, refer to «FAN SHROUD, VEHICLES BUILT FROM 06.10»(ref-491732-S31425652152012073100000)
- Bolt 10 Nm
- Bolt 10 Nm