CONTACT CORROSION
Contact corrosion can occur if incorrect fasteners (bolts, nuts, washers, etc.) are used.
For this reason, only fasteners with a special surface coating are used.
In addition, rubber or plastic parts and adhesive consist of non-conductive materials.
If there are doubts as to whether parts are suitable or not, use new parts.
Note. We only recommend original replacement parts as they have been tested and are compatible with aluminum. We recommend using genuine Audi accessories. Damage resulting from contact corrosion is not covered by warranty.
Scheme 1
- Outside Air Temperature Sensor -G17- Removing and installing, refer to «OUTSIDE AIR TEMPERATURE SENSOR -G17»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__outside-air-temperature-sensor-g17)
- Electrical Connector For the outside air temperature sensor
- Oil Level Thermal Sensor -G266- Removing and installing, refer to «[For engine(s) CALB] Removal and Installation»(ref-515405-S23853514112012120300000)
- Oil Pressure Switch Removing and installing, refer to «[For engine(s) CAEB] Removal and Installation»(ref-515404-S19667142092012120300000) And «[For engine(s) CALB] Removal and Installation»(ref-515405-S23853514112012120300000)
- Gap Cover Removing and installing, refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/seats/#interior-equipment)
- Screw 2.5 Nm
- Instrument Cluster With the instrument cluster control module -J285- Removing and installing, refer to «INSTRUMENT CLUSTER»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__instrument-cluster) Multi-pin connector pin assignment, refer to «INSTRUMENT CLUSTER MULTI-PIN CONNECTOR PIN ASSIGNMENT»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__instrument-cluster-multi-pin-connector-pin-assignment)
- Electrical Connector For instrument cluster
- Screw 2.5 Nm
- Electrical Connector For the radio frequency controlled clock receiver on vehicles without a trailer hitch
- Mount For the radio frequency controlled clock receiver on vehicles without a trailer hitch Mounted to the impact member
- Radio Frequency Controlled Clock Receiver -J489- For vehicles without a trailer hitch Removing and installing, refer to «CLOCK RECEIVER»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__clock-receiver)
- Screw 2.5 Nm
- Radio Frequency Controlled Clock Receiver For vehicles with a trailer hitch Removing and installing, refer to «CLOCK RECEIVER»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__clock-receiver)
- Electrical Connector For the radio frequency controlled clock receiver on vehicles with a trailer hitch
- Fuel Level Sensor -G- Multi-pin connector assignment, refer to «FUEL LEVEL SENSOR, CONNECTOR ASSIGNMENT»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__fuel-level-sensor-connector-assignment) Removing and installing, refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/fuel-system/#fuel-supply-system)
- Windshield Washer Fluid Level Sensor -G33- Removing and installing, refer to «WINDSHIELD WASHER FLUID LEVEL SENSOR -G33»(/audi/q5/i-2008-2012/remont/wiperwasher-systems/#wiperwasher-systems__windshield-washer-fluid-level-sensor-g33)
- Brake Fluid Level Warning Switch -F34- Removing and installing, refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/brakes-control-systems/#hydraulic-components-brake-system)
- Left Front Brake Pad Wear Sensor -G34- Removing and installing, refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/mechanical-hydraulic/#mechanical-components-brake-system)
- Engine Coolant Level Warning Switch -F66
INSTRUMENT CLUSTER MULTI-PIN CONNECTOR PIN ASSIGNMENT
Gray 32-Pin Connector
Scheme 2
- Not used
- CAN-Bus shielding prompt wire
- CAN-Bus Low prompt wire
- CAN-Bus High prompt wire
- Fuel level sensor ground - pin 2
- Fuel level sensor - pin 4
- Fuel level sensor - pin 3
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Not used
- Radio controlled clock 5 V
- Radio controlled clock signal
- Not used
- Not used
- Not used
- Not used
- Terminal 31
- Terminal 31
- Terminal 30
- Terminal 30
FUEL LEVEL SENSOR, CONNECTOR ASSIGNMENT
Disconnect the 5-pin connector on the fuel tank connector flange. For the procedure, refer to Diagnosis and Testing .
Terminal Assignment of the 5-Pin Harness Connector at Fuel Level Sensor -G
Scheme 3
- Transfer fuel pump -G6- switched positive
- Wire connection from fuel level sensor to instrument cluster (sensor ground) - pin 5
- Wire connection from fuel level sensor to instrument cluster (tank display) - pin 7
- Wire connection from fuel level sensor to instrument cluster (tank display) - pin 6
- Transfer fuel pump ground
ENGINE COOLANT TEMPERATURE SENSOR -G62-, CONNECTOR ASSIGNMENTS
Procedure
Disconnect the 2-pin connector on engine coolant temperature sensor. For the procedure, refer to Engine Coolant Temperature Sensor -G62 - sensor is not removed.
Terminal Assignment of the 2-Pin Harness Connector at Engine Coolant Temperature Sensor -G62
Scheme 4
- Sensor ground
- Wire connection from engine coolant temperature sensor to engine control module
Scheme 5
- Mount For the cigarette lighter
- Cigarette Lighter -U1- Removing and installing, refer to «CIGARETTE LIGHTER»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__cigarette-lighter)
- Cigarette Lighter
- Cigarette Lighter Illumination Bulb -L28- Removing and installing, refer to «CIGARETTE LIGHTER ILLUMINATION»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__cigarette-lighter-illumination)
- Center Console
- Socket Illumination Bulb -L42- For the 12 V socket -U5- Removing and installing, refer to «SOCKET ILLUMINATION, 12V SOCKET»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__socket-illumination-12v-socket)
- 12V Socket -U5- Removing and installing, refer to «SOCKET ILLUMINATION, 12V SOCKET»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__socket-illumination-12v-socket)
- Mount with Cover For the 12 V socket 3 Removing and installing, refer to «12V SOCKET 3»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__12v-socket-3) Replacing, refer to «12V SOCKET 3»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments)
- Right Luggage Compartment Side Trim
- Nut 2 Nm
- 12V Socket 3 -U19- Removing and installing, refer to «12V SOCKET 3»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__12v-socket-3) Replacing, refer to «12V SOCKET 3»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments)
- Rear Center Console
- Mount for 12V Socket 2 -U18
- 12V Socket 2 -U18- Removing and installing, refer to «12V SOCKET 2»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__12v-socket-2)
- Socket Illumination Bulb -L42- For the 12 V socket 2 -U18- Removing and installing, refer to «SOCKET ILLUMINATION»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__socket-illumination)
Scheme 6
- Impact Member With signal horn bracket
- Nut 9 Nm
- Low Tone Horn -H7- Removing and installing, refer to «HIGH TONE AND LOW TONE HORNS»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__high-tone-and-low-tone-horns)
- High Tone Horn -H2- Removing and installing, refer to «HIGH TONE AND LOW TONE HORNS»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments__high-tone-and-low-tone-horns)
- Nut 9 Nm
DATA BUS ON BOARD DIAGNOSTIC INTERFACE -J533
- The Data bus on board diagnostic interface interlinks the different CAN bus systems in the vehicle.
- It transmits data from, for example, the engine control module (drivetrain CAN bus) to the instrument cluster (instrument cluster CAN bus).
- Fault finding is done in Guided Fault Finding using the Vehicle Diagnostic Tester.
- Repairing CAN Bus lines. Refer to «General Information»(/audi/q5/i-2008-2012/remont/wiring-system-data-link-connectors-pwr-dist-grnd-dist/#wiring) .
Scheme 7
- Electrical Connector For the data bus on board diagnostic interface
- Data Bus On Board Diagnostic Interface -J533- Removing and installing, refer to «DATA BUS ON BOARD DIAGNOSTIC INTERFACE -J533»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments)
- Screw 3 Nm
- Fiber Optic Cable Connector Attach with the protective cap for cable connector VAS 6223/9.
DATA BUS ON BOARD DIAGNOSTIC INTERFACE CONNECTOR
Optical MOST Bus Connection (Fiber Optic) -A
Scheme 8
- Input
- Output
20-Pin Connector -B
- Battery + (Terminal 30)
- LIN 1
- ACC Rel.
- ELV
- CAN-Bus Low (comfort)
- CAN-Bus Low (powertrain)
- CAN Bus Low (extended)
- CAN-Bus Low (instrument cluster)
- CAN-Bus Low (diagnostic)
- Shielding (Most diagnosis)
- Ground - (terminal 31)
- LIN 2
- Instrument cluster wake-up
- Terminal 15
- CAN-Bus High (comfort)
- CAN-Bus High (powertrain)
- CAN Bus High (extended)
- CAN-Bus High (instrument cluster)
- CAN-Bus High (diagnostic)
- Shielding
FASTENER TIGHTENING SPECIFICATIONS
| Component | Bolt Size | Nm |
|---|---|---|
| 12V Socket 3 Right Luggage Compartment Side Trim Nut | 2 | |
| Data Bus On Board Diagnostic Interface Screw | 3 | |
| Instrument Cluster Screw | 2.5 | |
| Low and High Tone Horn to Impact Member Nuts | 9 | |
| Radio Frequency Controlled Clock Receiver Screw | 2.5 |
INSTRUMENT CLUSTER
Note. Do not disassemble instrument cluster. It is not necessary to remove the steering wheel in order to remove the instrument cluster. All warning lamps in instrument cluster are fitted with light-emitting diodes (LED). Replace the instrument cluster if an indicator lamp fails.
Removing
If the instrument cluster with the instrument cluster control module -J285- was replaced, select the "Replace" function for the corresponding control module in the "Guided Fault Finding" or "Guided Functions" operating mode using the Vehicle Diagnostic Tester.
Select the function or path
| Vehicle brand | |||||
|---|---|---|---|---|---|
| Engine identification | |||||
| 17 - Instrument cluster J285 | |||||
| 17 - Replace the control module (repair group 90) | |||||
Follow the instructions on the Vehicle Diagnostic Tester display.
Adjust steering wheel downward and to rear as far as possible, use entire adjustment range of steering column adjustment for this.
Switch off ignition and remove ignition key.
Remove gap cover. Refer to Removal and Installation .
Place gap cover on upper steering column trim.
Remove the bolts -arrows-.
Scheme 9
Pull instrument cluster -1- out until it lies on steering wheel.
Disconnect the electrical connector.
To disconnect electrical connector, press catch -1-, turn retaining bracket in the direction of the -arrow- and remove connector.
Scheme 10
Remove instrument cluster to driver's side between steering wheel and instrument cluster.
Installing
Observe notes on contact corrosion. Refer to CONTACT CORROSION .
- Tightening specification. Refer to «INSTRUMENT CLUSTER CLOCK RECEIVER OVERVIEW»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments) .
Install in reverse order of removal, observing the following
Follow the instructions on the Vehicle Diagnostic Tester display with a new instrument cluster.
OUTSIDE AIR TEMPERATURE SENSOR -G17
Removing
Scheme 11
To remove the expanding clips -arrows-, carefully push the pin -1- to dimension -x- until it audibly engages into the expanding clip -arrow A-.
- Dimension -x- = 5 mm.
Remove the unlocked expanding clip -2- and the pin.
Lift the cover -3- on the lock carrier and engage it on the radiator grille.
Disconnect the electrical connector -2-.
Scheme 12
Carefully press the retaining clips together -arrow- and remove the outside air temperature sensor -1- upward from the bracket.
Installing
Observe notes on contact corrosion. Refer to CONTACT CORROSION .
Install in reverse order of removal, observing the following
Install the lock carrier cover on the radiator grille. Refer to Removal and Installation .
CLOCK RECEIVER
Removing
Scheme 13
Remove the rear bumper cover. Refer to Removal and Installation .
Without a Trailer Hitch
Lift the clips -arrows- and remove the radio frequency controlled clock receiver -J489- -3- upward and out of its retainer -1-.
Disconnect the electrical connector -2- on the radio frequency controlled clock receiver.
With a Trailer Hitch
Scheme 14
Remove the bolts -arrows- and the radio frequency controlled clock receiver -2-.
Disconnect the electrical connector -1- on the radio frequency controlled clock receiver.
Installing
Observe notes on contact corrosion. Refer to CONTACT CORROSION .
Install in reverse order of removal, observing the following
Install the rear bumper cover. Refer to Removal and Installation .
If the bumper cover was removed from a vehicle with lane change assist, then the lane change assistance control module -J769- and the lane change assistance control module 2 -J770- must both be calibrated again. Refer to LANE CHANGE ASSISTANCE, PREPARING FOR CALIBRATION .
CIGARETTE LIGHTER ILLUMINATION
Removing
Scheme 15
Remove front ashtray. Refer to Removal and Installation .
Pry out cover -1- over cigarette lighter illumination bulb -L28- in the direction of the -arrows-.
Carefully pry the cigarette lighter illumination -3- in the direction of the -arrow- out of the cigarette lighter -U1- -2- using a narrow screwdriver -1-.
Scheme 16
Installing
Install in reverse order of removal, observing the following
Install front ashtray. Refer to Removal and Installation .
CIGARETTE LIGHTER
Special tools and workshop equipment required
- Release Tool for Cigarette Lighter T40148
Removing
Scheme 17
Remove the cigarette lighter illumination bulb -L28-. Refer to CIGARETTE LIGHTER ILLUMINATION .
- The release tabs -2- on the release tool for cigarette lighter T40148 must engage in the openings in the cigarette lighter housing -3- -arrow- and the threaded pin -1- must slide down as far as the stop.
Slide the T40148 into the cigarette lighter -1- as far as the stop.
Scheme 18
Rotate the thumbwheel -2- on the T40148 clockwise as far as the stop.
Scheme 19
- The piston -2- is pulled upward and the release tabs -1- on the T40148 spread -arrows-.
Remove the cigarette lighter from the lighting ring using the T40148.
Release the retaining clips -arrows-.
Scheme 20
Remove the cigarette lighter with the illumination ring -1- from the front ashtray -2-.
Installing
| CAUTION | Risk of injury. After removing the release tool, check to see if the lighter retaining tabs are bent. If the retaining tabs are bent, gently bend them back so the lighter does not slide out. |
Install in reverse order of removal, observing the following
Remove the support -1- on the T40148.
Slide the piston down and hold it in place.
Rotate the thumbwheel -4- on the T40148 counterclockwise, in the direction of the -arrow-. This loosens the release tabs -2- on the cigarette lighter -3- so the T40148 can be removed.
Scheme 21
SOCKET ILLUMINATION, 12V SOCKET
Special tools and workshop equipment required
- Release Tool for Cigarette Lighter T40148
Removing
Scheme 22
Remove the center console. Refer to Removal and Installation .
Unclip the wire from the bracket -arrow-.
- The release tabs -2- on the release tool for cigarette lighter T40148 must engage in the openings in the cigarette light -3- -arrow- and the threaded pin -1- must slide down as far as the stop.
Open the cover -1- on the 12 V socket and hold it in this position.
Scheme 23
Slide the T40148 all the way into the 12V socket.
Rotate the thumbwheel -2- on the release tool for cigarette lighter T40148 clockwise as far as the stop.
- The piston -2- is pulled upward and the release tabs -1- on the T40148 spread in the direction of the -arrows-.
Remove the 12V socket from the illumination ring with the socket illumination bulb -L42- using the T40148.
Disconnect the electrical connector.
Release the retaining clips -arrows-.
Remove the illumination ring -1- with the socket illumination from the center console storage compartment -2-.
Installing
Install in reverse order of removal, observing the following
Remove the support -1- on the T40148.
Slide the piston down and hold it in place.
Rotate the thumbwheel -4- on the T40148 counterclockwise -arrow-. This loosens the release tabs -2- on the 12V socket -3- so the T40148 can be removed.
Install the center console. Refer to Removal and Installation .
12V SOCKET 2
Special tools and workshop equipment required
- Release Tool for Cigarette Lighter T40148
Removing
The release tabs -2- on the release tool T40148 must engage in the openings in the 12V socket -3- -arrow- and the threaded pin -1- must slide down as far as the stop.
Open the cover -2- on the 12 V socket and hold it in this position.
Scheme 24
Slide the T40148 as far as the stop into the 12V socket -3-.
Rotate the thumbwheel -1- on the T40148 clockwise as far as the stop.
- The piston -2- is pulled upward and the release tabs -1- on the T40148 spread -arrows-.
Remove the 12V socket from the illumination ring with the socket illumination -L42- using the T40148.
Disconnect the electrical connector.
Installing
Install in reverse order of removal, observing the following
Remove the support -1- on the T40148.
Slide the piston down and hold it in place.
Rotate the thumbwheel -4- on the T40148 counterclockwise -arrow-. This loosens the release tabs -2- on the 12V socket -3- so the T40148 can be removed.
SOCKET ILLUMINATION
Removing
Remove the 12 V socket. Refer to 12V SOCKET 2 .
Release the retaining clips -arrows-.
Remove the illumination ring -1- with the socket illumination -L42- from the center console rear trim -2-.
Installing
Install in reverse order of removal, observing the following
The illumination ring can only be inserted in the mount in one position.
Install the 12 V socket. Refer to 12V SOCKET 2 .
12V SOCKET 3
Removing
Scheme 25
Switch off ignition and remove ignition key.
Open the cover -4- on the right luggage compartment side trim -arrow-.
Disconnect the electrical connector -3-.
Remove nut -1-.
Remove the 12V socket -2- from luggage compartment right side trim panel.
Installing
- Tightening specification, refer to «CIGARETTE LIGHTER, 12V OUTLET OVERVIEW»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments) .
Install in reverse order.
Special tools and workshop equipment required
- Release Tool for Cigarette Lighter T40148
Removing
Open the cover for the right luggage compartment side trim.
Disconnect the electrical connector.
The release tabs -2- on the release tool for cigarette Lighter T40148 must engage in the openings in the 12V socket -3- -arrow- and the threaded pin -1- must slide down as far as the stop.
Open the mount cover -2- and hold it in that position.
Scheme 26
Slide the T40148 as far as the stop into the 12V socket -3-.
Rotate the thumbwheel -1- on the T40148 clockwise as far as the stop.
- The piston -2- is pulled upward and the release tabs -1- on the T40148 spread in the direction of the -arrows-.
Remove the 12 V socket from the mount.
Installing
Install in reverse order of removal, observing the following
Remove the support -1- on the T40148.
Slide the piston down and hold it in place.
Rotate the thumbwheel -4- on the T40148 counterclockwise, in the direction of the -arrow-. This loosens the release tabs -2- on the 12V socket -3- so the T40148 can be removed.
HIGH TONE AND LOW TONE HORNS
Removing
Scheme 27
Switch off ignition and remove ignition key.
Remove the appropriate front wheel housing liner. Refer to Removal and Installation .
Remove the nut -2-.
Remove the signal horn -3- from the bracket.
Disconnect the electrical connector -1-.
Installing
Observe notes on contact corrosion. Refer to CONTACT CORROSION .
- Tightening specification, refer to «SIGNAL HORNS OVERVIEW»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments) .
Install in reverse order of removal, observing the following
Install front wheel housing liner. Refer to Removal and Installation .
Special tools and workshop equipment required
- Protective cap for cable connector VAS 6223/9 from fiber optic plier repair set VAS 6223
Removing
If the control module was replaced, select the "Replace" function for the respective control module in "Guided Fault Finding" or "Guided Functions" using the Vehicle Diagnostic Tester.
Select the function or path
| Vehicle brand | |||||
|---|---|---|---|---|---|
| Engine identification | |||||
| 19 - Data bus on board diagnostic interface J533 | |||||
| 19 - Replace the control module (repair group 90) | |||||
Follow the instructions on the Vehicle Diagnostic Tester display.
Switch off ignition and remove ignition key.
Remove glove compartment. Refer to Removal and Installation .
Remove bolt -2-.
Scheme 28
Pivot the data bus on board diagnostic interface -3- out of the bracket -arrow-.
Disconnect the electrical connector -4-.
Disconnect the fiber optic cable connector -1-.
Seal open wiring harness fiber optic connector -2- with VAS 6223/9 -1-.
Scheme 29
Note. Protective cap prevents contamination of or mechanical damage to end face of fiber optic cable which would impair signal transmission.
Installing
- Tightening specification, refer to «INSTRUMENT CLUSTER CLOCK RECEIVER OVERVIEW»(/audi/q5/i-2008-2012/remont/gauges-instrument-panels/#instruments) .
Install in reverse order of removal, observing the following
Install glove compartment. Refer to Removal and Installation .
Follow the instructions on the Vehicle Diagnostic Tester display with a new data bus on board diagnostic interface.
SPECIAL TOOLS
Release Tool for Cigarette Lighter T40148
Scheme 30
Protective Cap For Cable Connector VAS 6223/9
Fiber Optic Plier Repair Set VAS 6223
Scheme 31
See also:
• Removal and Installation
• Removal and Installation
• WINDSHIELD WASHER FLUID LEVEL SENSOR -G33
• Removal and Installation
• Removal and Installation
• Engine Coolant Temperature Sensor -G62
• General Information
• Removal and Installation
• LANE CHANGE ASSISTANCE, PREPARING FOR CALIBRATION
• Removal and Installation
• OUTSIDE AIR TEMPERATURE SENSOR -G17
• INSTRUMENT CLUSTER
• INSTRUMENT CLUSTER MULTI-PIN CONNECTOR PIN ASSIGNMENT
• CLOCK RECEIVER
• FUEL LEVEL SENSOR, CONNECTOR ASSIGNMENT
• CIGARETTE LIGHTER
• CIGARETTE LIGHTER ILLUMINATION
• SOCKET ILLUMINATION, 12V SOCKET
• 12V SOCKET 3
• 12V SOCKET 3
• 12V SOCKET 2
• SOCKET ILLUMINATION
• HIGH TONE AND LOW TONE HORNS
• CONTACT CORROSION