Scheme 119
- Door -- Remove the door trim, refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/exteriorinterior-trim/#interior-trim) .
- Door Arrester Removing and Installing, refer to «DOOR ARRESTER ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
- Bolt 25 Nm
- Cover Place on the stud bolt
- Stud Bolt 30 Nm
- Upper Door Hinge
- Bolt 32 Nm
- Bolt NOTE: The bolt is a fitting bolt so it is generally not necessary to adjust the door using it. If it is necessary to make an adjustment using these bolts, the bolt can be replaced with one of the same length and strength category. 45 Nm
- Bolt 32 Nm
- Bottom Door Hinge
Scheme 120
- Door Arrester
- Boot
- Bolt 8 Nm
- Cover
- Grommet
- Bolt 25 Nm
ADJUSTING DOOR
Special tools and workshop equipment required
- Adjustment Gauge 3371
- Template T40038 /9
The min and max markings are used to check the lateral adjustment.
The groove in the center of the template is used for checking the height.
The 0.4 mm graduation is used for checking the recess of the front door to the fender, or of the rear door to the front door.
The 0.6 mm graduation is used to check the recess of the trim on the B-pillar from the rear door to the front door.
Gap Dimensions
Scheme 121
Note. All dimensions are given in mm. All dimension tolerances are ± 0.5 mm The parallel alignment of the gap must not exceed 0.5 mm.
- Dimension -F- = 3.5 mm
- Dimension -G - = 4.5 mm
- Dimension -H- = 3.5 mm
Driver Side
Remove the driver side instrument panel cover, refer to Removal and Installation .
Remove lower A-pillar trim, refer to Removal and Installation .
Remove the driver side relay carrier mount, refer to [For engine(s) CAEB, CALB] Removal and Installation .
Passenger Side
Remove glove compartment, refer to Removal and Installation .
Both Sides
Remove the A-pillar connector station, refer to [For engine(s) CAEB, CALB] Removal and Installation .
Scheme 122
Loosen the bolts -B arrows- on the top and bottom of the hinge and on the A-pillar -item 1-.
Adjust the door -2- lengthwise.
Tighten the bolts -B arrows-.
- Tightening specifications: refer to «DOOR ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
Height Adjustment
Note. The hinge screws on the door, refer to DOOR ASSEMBLY OVERVIEW are so-called fitting screws, therefore it is not necessary to adjust the door using these screws. If it is necessary to make an adjustment using these bolts, the bolt can be replaced with one of the same length and strength category.
Use the template T40038 /9 for adjusting.
Place the template in distance -a- = 150 mm.
Scheme 123
When correctly adjusted, the template must contact the roof and trim strip >>point 1<< (-arrows-) as illustrated.
At >>point 2<< the bottom of the window guide must be inside the groove.
Adjustment to Center of Vehicle
Use the template T40038 /9 for adjusting.
Place the template in distance -a- = 150.
Loosen the bolts -A arrows- Adjustment in longitudinal direction 1. ADJUSTMENT IN LONGITUDINAL DIRECTION on the top and bottom of the hinge.
Adjust the door -2- lengthwise.
Tighten the bolts -A arrows-.
For the min position, points 1 and 3 must touch.
Point 2 may show a gap.
For the max position, points 2 and 3 must touch.
Point 1 may show a gap.
- Tightening specifications: refer to «DOOR ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
Scheme 124
Loosen the bolts -2-.
Slide the striker pin -1- until the door is flush with the body contours.
Note. Only work from the center of the vehicle out when adjusting at the striker pin. Do not adjust the door height using the striker pin because the door lock will be damaged.
Loosen the bolts -2-.
Slide the striker pin -1- until the door is flush with the body contours.
Striker pin must align in door lock center for correct adjustment.
Tighten the bolts -2-.
Scheme 125
- Door -- Remove the door trim «Removal and Installation»(/audi/q5/i-2008-2012/remont/seats/#interior-equipment) .
- Window Regulator Door glass removed, refer to «FRONT DOOR WINDOW»(/audi/q5/i-2008-2012/remont/windows/#glass-window-regulators__front-door-window) Removing and Installing, refer to «WINDOW REGULATOR»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
- Door Window Removing and Installing, refer to «FRONT DOOR WINDOW»(/audi/q5/i-2008-2012/remont/windows/#glass-window-regulators__front-door-window) .
- Nut 6 Nm
- Seal
- Bolt Quantity: 3 3.5 Nm
- Window Regulator Motor Removing and Installing, refer to «WINDOW REGULATOR MOTOR»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
Scheme 126
- Door
- Outer Window Shaft Strip Removing and Installing, refer to «OUTER WINDOW SHAFT STRIP»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__outer-window-shaft-strip) .
- Inner Window Shaft Strip Door trim removed. -- Remove upward from the door flange.
- Catches Push the window shaft strip into the hooks as illustrated.
Scheme 127
- Door Handle Removing and Installing, refer to «DOOR HANDLE»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-handle)
- Bolt 2.5 Nm
- Front Backing Removing and Installing, refer to «DOOR HANDLE»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-handle)
- Rear backing Removing and Installing, refer to «DOOR HANDLE»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-handle)
- Housing Instead of the lock cylinder For the passenger door Removing and installing
- Bolt Tightening specification, refer to «STRIKER PIN, DOOR LOCK AND DOOR OPENER ACTUATING LINK ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
- Cover Unclip prior to removing the door handle
- Door Lock
- Bolt 3.5 Nm
- Cover With the cover for the door lock Removing and Installing, refer to «DOOR LOCK COVER»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-lock-cover)
- Mounting Bracket Removing and Installing, refer to «MOUNTING BRACKET»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__mounting-bracket)
- Actuating Link For the door lock Removing and Installing, refer to «DOOR LOCK ACTUATING LINK»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-lock-actuating-link)
- Lock cylinder For the driver door only Removing and Installing, refer to «LOCK CYLINDER»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
- Cover Driver side: for lock cylinder Passenger side: closed version Removing and Installing, refer to «LOCK CYLINDER => Remove the Lock Cylinder Cap»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
- Magnet For vehicles with the keyless entry system
- Door Handle Trim For vehicles without the keyless entry system Removing and Installing, refer to «HANDLE TRIM»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__handle-trim)
- Front Outside Door Handle Touch Sensor For vehicles with the keyless entry system Removing and Installing, refer to «FRONT OUTSIDE DOOR HANDLE TOUCH SENSOR»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__front-outside-door-handle-touch-sensor)
Scheme 128
- Door Handle Removing and Installing, refer to «DOOR HANDLE»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-handle)
- Bolt 2.5 Nm
- Front Backing Removing and Installing, refer to «DOOR HANDLE»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-handle)
- Door
- Rear Backing Removing and Installing, refer to «DOOR HANDLE»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-handle)
- Housing Instead of the lock cylinder For the passenger door Removing and installing is performed in the same way as with the lock cylinder.
- Lock Cylinder For the driver door Removing and Installing, refer to «LOCK CYLINDER»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
- Magnet For vehicles with the keyless entry system
- Cover Locked on the lock cylinder. Removing, refer to «LOCK CYLINDER»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
- Door Handle Trim For vehicles without the keyless entry system Removing and Installing, refer to «HANDLE TRIM»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__handle-trim)
- Front Outside Door Handle Touch Sensor For vehicles with the keyless entry system Removing and Installing, refer to «FRONT OUTSIDE DOOR HANDLE TOUCH SENSOR»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__front-outside-door-handle-touch-sensor)
Scheme 129
- Striker Pin Removing and Installing, refer to «STRIKER PIN»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__striker-pin)
- Bolt 25 Nm
- Bolt 19 Nm
- Door Lock Actuating Link
- Door Lock Removing and Installing, refer to «DOOR LOCK»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-lock)
- Grommet No replacement part
- Door Opener Actuating Link Removing and Installing, refer to «DOOR OPENER ACTUATING LINK»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-opener-actuating-link)
- Door Cover Removing and Installing, refer to «DOOR COVER»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
CENTRAL LOCKING COMPONENT OVERVIEW
Note. Central locking functions electronically. Actuators in doors are integrated in the door lock and have 2 motors. Actuators cannot be replaced separately. The first motor locks the door and the second motor locks the interior door mechanism (Safe function). Now, doors also can no longer be opened from the interior. After an accident in which the airbag deploys, the central locking system control module opens any doors which were locked. Central locking control module is located in right rear side panel.
Component Overview
Scheme 130
- Front Passenger Door Control Module -J387
- Anti-Theft Alarm System Sensor -G578
- Right Rear Door Control Module -J389
- Fuel Filler Door Unlock Motor -V 155
- Rear Lid Control Module -J605
- Vehicle Positioning System Interface Control Module -J843- Removing and Installing, refer to «VEHICLE POSITIONING SYSTEM INTERFACE CONTROL MODULE»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
- Comfort System Central Control Module -J393- Removing and Installing, refer to «COMFORT SYSTEM CENTRAL CONTROL MODULE»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__comfort-system-central-control-module)
- Rear Lid Release Motor -V139
- Rear Lid Control Module -J756
- Left Rear Door Control Module -J388
- Driver Door Control Module -J386
- Front Hood Switch -F266
Removing
Scheme 131
Disconnect the connectors on the A-pillar. Refer to [For engine(s) CAEB, CALB] Removal and Installation .
Remove the door arrester bolt -2-.
Remove the cover caps -1- and -3- from the stud bolts.
Remove the stud bolts -4- on the upper and lower door hinge.
| CAUTION | Protect the painted surfaces on the door or on the side panel from damage. |
Carefully remove the door upward out of the door hinges.
Installation
Note. Do not make any adjustments after installing the door.
DOOR SEALS
Special tools and workshop equipment required
- Application Roller for Door Insulation Foil 3356
- Adhesive Strip Remover VAS 6349
Inner Door Seal, Removing and Installing
Scheme 132
- Door Seal Connected all around on body flange To remove, remove from body flange. When installing, align the seal with the center of the vulcanized joint on the lower hinge and press it by hand onto the body flange.
- Door
Replace the Outer Door Seal
Note. The door seal is completely bonded and can only be replaced. Adhesion surfaces must be free of dust and grease.
Scheme 133
- Door Seal NOTE: Before removing, mark the position on the door, for example with adhesive tape. -- Slightly lift the seal at the top of the door frame and cut it with scissors. NOTE: Make sure there is no adhesive left on the door, first pull the seal lengthwise and then pull it off the door. Removal: -- First pull the seal lengthwise, then remove it. Refer to «DOOR SEALS»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-seals) -- Clean the adhesive surfaces, if necessary, remove any remaining adhesive with adhesive strip remover VAS 6349. -- Remove the door check on the body. Refer to «DOOR SEALS»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system__door-seals) -- Pull the door seal behind the door arrester. -- Remove the protective foil at the top of the corner of the door. -- Mount the door seal with the markings to the top of the door at the corner and lightly press on it. -- Remove the protective strip and press the door seal onto the door. CAUTION: Do not stretch the seal when installing it. Affix the new seal according to the markings and then press it on secure using a roller 3356.
- Door
Scheme 134
Remove the door arrester bolt -arrow-.
Pull the seal behind the door arrester and tighten the screw to the tightening specification, refer to DOOR ARRESTER ASSEMBLY OVERVIEW .
Mark the Position of the Door Seal
Mark the position of the seal on the window frame with adhesive tape and around the door lock.
Scheme 135
Scheme 136
Scheme 137
Note. Pulling the seal laterally will loosen the adhesive and then it is possible to remove the seal from the door without any left over adhesive on it.
Bend the door seal -1- laterally as illustrated -arrow- and remove it.
Proceed the same way all around and remove the door seal completely.
Remove any left over adhesive on the door frame with adhesive strip remover VAS 6349.
Align the Seal
Note. When mounting the door seal, place it on the door frame just lightly so that minor adjustments can still be made later.
Pull of the protective strip around the marking.
Mount the door seal with the markings (-star-) on the upper corner of the door and lightly press on it according to the markings.
Scheme 138
Press the door seal secure using the roller 3356.
Door seal on a new door
Note. The seal must be pressed over the complete radius (inner) as illustrated -arrows-.
Scheme 139
- Door Seal The rear edge of the seal -arrows- must be mounted and pressed onto the runout of the inner radius. -- Press the seal secure with a roller 3356.
- Door
REMOVING
Close the window.
Remove the door trim. Refer to Removal and Installation .
Remove the lower speaker. Refer to Removal and Installation .
Remove the door arrester bolt -arrow-.
Remove the door arrester seal -1- on the door opening.
Scheme 140
Remove the bolt -arrows- and remove the door arrester -2- inward.
Pull the rubber boot -1- on the door arrester to the side slightly -A arrows-.
Scheme 141
Remove the rubber boot from the door arrester -2- -arrow B-.
INSTALLATION
- Tightening specifications, refer to «DOOR ARRESTER ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
Install the lower speaker. Refer to Removal and Installation .
Install the door trim. Refer to Removal and Installation .
Scheme 142
- Electrical Connection -- Disconnect the connector on the door control module.
- Window Regulator Motor NOTE: The window regulator motor can be removed or installed with the motor or door window in any position. Removing -- Remove the door trim. Refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/exteriorinterior-trim/#interior-trim) . -- Remove the screws -6- and remove the window regulator motor from the window regulator. Installation Tightening specifications, refer to «WINDOW REGULATOR MOTOR AND REGULATOR ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) . The clips -arrow- for the window regulator threaded pins must be latched into the inner door panel. -- Mount the window regulator motor on the threaded pins and tighten the screws -6-. NOTE: With the window regulator motor switches connected, switch the ignition on and run the door windows up to the stop. Continue holding the window regulator switch for approximately 2 seconds so the basic setting and one-touch up/down function are activated.
- Threaded Pins
- Window Regulator
- Bolt 3.5 Nm
Scheme 143
- Cover -- Remove the door trim. Refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/exteriorinterior-trim/#interior-trim) . -- Remove the electrical wiring harness -4- from the bracket -5-. -- Remove the cable grommet -2- on the door cover. -- When removing the cover, always start at the top.
- Grommet
- Cable
- Electrical Wiring Disengage from the bracket -5
- Bracket
Scheme 144
- Lower Window Regulator Mount
- Window Regulator Removing Remove door trim. Refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/exteriorinterior-trim/#interior-trim) -- Remove the bass speaker. Refer to «Removal and Installation»(/audi/q5/i-2008-2012/remont/communication-devices/#communication) . Window regulator motor removed. Refer to «WINDOW REGULATOR MOTOR»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) . Door glass removed. Refer to «FRONT DOOR WINDOW ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/windows/#glass-window-regulators__front-door-window-assembly-overview) Door cover removed. Refer to «DOOR COVER»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) -- Release the window regulator motor threaded pins and push it through the inside panel. -- Only loosen the upper nuts. -- Remove the lower nuts and lift the window regulator out of the key holes. -- Remove the window regulator through the opening in the door inner panel.
- Nut 6 Nm For removing the window regulator, only loosen the top, remove the bottom.
Removing
Scheme 145
Window regulator motor removing, refer to WINDOW REGULATOR MOTOR .
Remove the door window. Refer to FRONT DOOR WINDOW .
Remove the bass speaker. Refer to Removal and Installation .
Release the threaded pins clips -arrow- for the window regulator with an 11 mm socket by mounting the socket onto the threaded pins.
Remove the clip -1- for the cable -2- from the inner side of the cable guide -1-.
Remove the seals -1- and -3-.
Scheme 146
Remove the upper and lower nuts -2-.
Lift the window regulator -4- from the door through the cutout in the door inner panel.
Installation
- Tightening specifications, refer to «WINDOW REGULATOR MOTOR AND REGULATOR ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
- The threaded pin clips -arrow- for the window regulator must lock into the inner door panel.
Install the bass speaker. Refer to Removal and Installation .
Install the door window. Refer to FRONT DOOR WINDOW .
Install the window regulator motor. Refer to WINDOW REGULATOR MOTOR .
OUTER WINDOW SHAFT STRIP
Note. After removing with the door glass and window regulator still installed, the window shaft strip must be replaced. It is possible to remove without destroying only when the door glass and window regular are removed.
Special tools and workshop equipment required
- Hook 3438
Note. Cover the shaft of the hook with tape to prevent causing damage.
Removing
Remove the exterior rearview mirror. Refer to EXTERIOR REARVIEW MIRROR ASSEMBLY OVERVIEW .
Open the door window completely.
Before the window shaft strip -1- can be removed, first disconnect it from the door hooks -arrows- -2-.
Scheme 147
Insert the hook 3438 between the door window and the window shaft strip near the B-pillar.
Scheme 148
Starting at the B-pillar, move the hook forward to the first retaining hook with the given dimensions and release the window shaft strip with the hook 3438 in the direction of the -arrow-.
Pull the window shaft strip out of the first catch using the hook 3438.
Scheme 149
Move the hook 3438 to the next catch and release the window shaft strip.
Note. The measurements are from the end of the window shaft strip to the B-pillar.
- Dimension -a- = 90 mm
- Dimension -b- = 240 mm
- Dimension -c- = 395 mm.
- Dimension -d- = 545 mm
- Dimension -e- = 700 mm
Release the window shaft strip retaining hooks one by one and pull it upward off the door.
Scheme 150
Installation
| WARNING | Do not pry open the hooks, if necessary they must be bent back into their original shape. |
- Beginning at the A-pillar, press the window shaft strip completely into the retaining hooks in the door.
Install the exterior rearview mirror. Refer to EXTERIOR REARVIEW MIRROR HOUSING .
Scheme 151
- Window Guide Door window removed. Beginning at the upper window guide, as well as on the A-pillar and B-pillar, remove it from the door. Remove the window guide from the door. To make it easier to install, spray the window guide with soap solution. Push the window guide into the guide shafts as illustrated below. Press the window guide and retaining tabs into the door as illustrated above.
- Door
- Door Window
Scheme 152
- Cover
- Magnet For vehicles with the keyless entry system
- Lock Cylinder -- Unclip the cover on the front side of the door. -- Remove the screw from the clip with a screwdriver. -- Using a screwdriver, press the retaining bracket and then remove the lock cylinder and cap.
- Retaining Clip No replacement part, supplied with the mounting bracket
- Cover
Removing
Scheme 153
Press the door seal to the side and remove the cover over the hole -arrow A-.
Remove the locking bolt -4- as far as the stop using a screwdriver -1-.
Press the lock cylinder retaining bracket -3- inward.
Remove the lock cylinder -2- from the mounting bracket -arrow B-.
Note. If the lock cylinder cannot be pressed out, slide the vehicle key into it and remove it with the key turned slightly.
Installation
- Tightening specifications, refer to «DOOR HANDLE AND LOCK ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
Slide the lock cylinder into the mounting bracket and then check if the door lock closing and opening position is activated.
Scheme 154
Remove lock cylinder. Refer to LOCK CYLINDER .
Expand the clips -arrows- and remove the cap -2- from the lock cylinder -1- using a screwdriver if necessary.
Press the lock cylinder cover cap on until it engages audibly.
DOOR HANDLE
Removing
Scheme 155
Move the door seal to the side and remove the cover -4- from the opening.
Remove the locking bolt -3- as far as the stop using a screwdriver.
Pull the door handle outward and hold it in the opened position.
Press the lock cylinder retaining bracket -2- inward; the door handle is secured in the opened position.
Remove the lock cylinder -1- from the door -arrow-.
Note. If the lock cylinder cannot be pressed out, slide the vehicle key into it and remove it with the key turned slightly.
Pull the door handle -1- in the -direction of the arrow-. This disengages the handle from the operating lever in the mounting bracket.
Scheme 156
Tilt the door handle -1- outward -arrow- and remove it from the mount on the mounting bracket.
Scheme 157
In vehicles with the keyless entry system, disconnect the connector -2- on the door handle.
Installation
Scheme 158
Replace the door handle washers -1- and -2- if damaged or brittle.
Insert the door handle -1- -arrow A-. It must engage in the mount -2- on the mounting bracket -3-.
Scheme 159
Tilt the door handle -1- in the -direction of arrow B- and slide the coupling plate -5- into the mounting bracket in front of the operating lever -4-.
Press lock cylinder retaining bracket onto the door handle.
Install the lock cylinder. Refer to LOCK CYLINDER .
HANDLE TRIM
Note. In vehicles without keyless entry, trim installed instead of the outer door handle touch sensor.
Removing
Scheme 160
Remove door handle. Refer to DOOR HANDLE .
Pry off the door handle trim -2- using a small screwdriver -1- at the location shown in the illustration -arrow-.
Remove the door handle trim -3-.
Installation
To install, perform the steps used in removal in reverse order.
Install the door handle trim in until it engages audibly.
Install the door handle. Refer to DOOR HANDLE .
Install the lock cylinder. Refer to LOCK CYLINDER .
FRONT OUTSIDE DOOR HANDLE TOUCH SENSOR
| CAUTION | To prevent damaging the sensor, follow the instructions only as described. |
Remove the outer door handle -2- and sensor -1-. Refer to DOOR HANDLE .
Scheme 161
Using a small screwdriver, carefully release the latches at the arrows - A and B- and push the connector -3- and the wiring guide to the side.
Scheme 162
Insert a screwdriver into the door handle so that it is front of the sensor as illustrated.
With light force on the screwdriver, pry out the sensor form the outer door handle.
Remove the sensor from the door outer handle.
STRIKER PIN
Removing
Remove the bolts -2- and the striker pin -1-.
Installation
- Tightening specifications, refer to «STRIKER PIN, DOOR LOCK AND DOOR OPENER ACTUATING LINK ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
Installation is performed in the reverse order of removal
Note. The striker pin backing must be position with the pins -arrows- exactly in the hole. The striker pins must be sheared off cleanly after sliding the striker pin. If a new part is being installed, then remove the sheared off pins from the striker pin.
Note. Adjusting striker pin (Scheme 124)
DOOR LOCK COVER
Removing
Scheme 163
Remove lock cylinder. Refer to LOCK CYLINDER .
Remove the door trim. Refer to Removal and Installation .
Remove the door cover. Refer to DOOR COVER .
Remove bolts -1-.
Squeeze the latch -3- and remove the cover -2- from the door lock -1-.
Installation
When installing, the latch -4- must audibly click inside the door lock.
Tighten the bolt -1- to the tightening specification. Refer to DOOR HANDLE AND LOCK ASSEMBLY OVERVIEW .
DOOR LOCK
Removing
Removing lock cylinder. Refer to LOCK CYLINDER
Remove the door trim. Refer to Removal and Installation .
Remove the door cover. Refer to DOOR COVER .
Remove the door lock cover. Refer to DOOR LOCK COVER .
Scheme 164
| CAUTION | There is a risk of malfunction. When removing and installing, make sure the actuating link is not kinked or damaged. |
Turn the actuating link on the lever -1- 90° in the -direction of arrow A- and remove it from the bracket -2-.
Rotate the actuating link on the door lock operating lever -3- in the -direction of arrow B-.
- The actuating link must be aligned with the opening on the operating lever.
Disengage the actuating link from the operating lever.
Remove the bolts -arrows-.
Scheme 165
Remove the door lock -1- and disconnect the electrical connector -2-.
Installation
Scheme 166
- Tightening specifications, refer to «STRIKER PIN, DOOR LOCK AND DOOR OPENER ACTUATING LINK ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
Engage the actuating link -3- in the door lock operating lever -2-.
Insert the actuating link in the bracket -1- and rotate the lever -4- 90° -arrow-.
- The lever must engage audibly with the locking tab on the bracket.
Install the door lock cover. Refer to DOOR LOCK COVER
Install the door cover. Refer to DOOR COVER .
Install the door trim. Refer to Removal and Installation .
Install the lock cylinder. Refer to LOCK CYLINDER .
DOOR OPENER ACTUATING LINK
Removing
Remove lock cylinder. Refer to LOCK CYLINDER .
Remove the door trim. Refer to Removal and Installation .
Remove the door cover. Refer to DOOR COVER .
Remove the door lock cover. Refer to DOOR LOCK COVER .
Remove the bolts -arrows-.
Press the door lock -1- to the side and disconnect the electrical connector -2- if necessary.
Disengage the actuating link -3- at the door lock bracket -2- -arrow A-.
Scheme 167
Turn the nipple -1- 90° in the -direction of arrow B- and remove it from the door opener release lever -4-.
Installation
Scheme 168
- Tightening specifications, refer to «STRIKER PIN, DOOR LOCK AND DOOR OPENER ACTUATING LINK ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system) .
Insert the nipple -2- in the door opener release lever -3- -bottom arrow-.
Rotate the nipple 90° -top arrow- and press the actuating link into the bracket on the door lock -1- until it engages audibly.
Install the door lock cover. Refer to DOOR LOCK COVER
Install the door cover. Refer to DOOR COVER .
Install the door trim. Refer to Removal and Installation .
Install the lock cylinder. Refer to LOCK CYLINDER .
MOUNTING BRACKET
Special tools and workshop equipment required
- Pry Lever 80 - 200
Removing
Remove the door trim. Refer to Removal and Installation .
Remove the door cover. Refer to DOOR COVER .
Scheme 169
| CAUTION | There is a risk of malfunction. When removing and installing, make sure the actuating link is not kinked or damaged. |
Turn the actuating link on the lever -1- 90° in the -direction of arrow A- and remove it from the bracket -2-.
Rotate the actuating link on the door lock operating lever -3- in the -direction of arrow B-.
- The actuating link must be aligned with the opening on the operating lever.
Disengage the actuating link from the operating lever.
Remove door handle. Refer to DOOR HANDLE .
Remove the door lock cover. Refer to DOOR LOCK COVER
Disengage the electrical wire on the mounting bracket -arrow- if applicable.
Scheme 170
Free up the electrical wire spiral clip -1- using the pry lever 80 - 200.
Note. Use a soapy solution if necessary make removal easier.
Remove the bolt -3- and the mounting bracket -2-.
Installation
Engage the actuating link -3- in the door lock operating lever -2-.
Insert the actuating link in the bracket -1- and rotate the lever -4- 90° -arrow-.
- The lever must engage audibly with the locking tab on the bracket.
Install the door lock cover. Refer to DOOR LOCK COVER .
Install the door cover. Refer to DOOR COVER .
Install the door trim. Refer to Removal and Installation .
Install the door handle. Refer to DOOR HANDLE .
DOOR LOCK ACTUATING LINK
Removing
Remove the door trim. Refer to Removal and Installation .
Remove the door cover. Refer to DOOR COVER .
| CAUTION | There is a risk of malfunction. When removing and installing, make sure the actuating link is not kinked or damaged. |
Turn the actuating link on the lever -1- 90° in the -direction of arrow A- and remove it from the bracket -2-.
Rotate the actuating link on the door lock operating lever -3- in the -direction of arrow B-.
- The actuating link must be aligned with the opening on the operating lever.
Disengage the actuating link -1- on the operating lever by pressing the bracket -3- out of the mount on the mounting bracket -2- -arrow-.
Scheme 171
Remove the operating shaft.
Installation
Engage the actuating link -3- in the door lock operating lever -2-.
Insert the actuating link in the bracket -1- and rotate the lever -4- 90° -arrow-.
- The lever must engage audibly with the locking tab on the bracket.
Install the door cover. Refer to DOOR COVER .
Install the door trim. Refer to Removal and Installation .
COMFORT SYSTEM CENTRAL CONTROL MODULE
Open the right luggage compartment side trim panel.
Scheme 172
Open the clips -arrows- and remove the comfort system central control module -4- from the retainer.
Carefully disconnect the connectors -1- and -3- and the connector for the antenna -7-.
Disconnect the connectors -2, 5 and 6-.
To disconnect electrical connector, press catch -1-, rotate the retaining bracket in -direction of arrow- and remove the connector.
Scheme 173
Remove the comfort system central control module.
Scheme 174
Push the luggage compartment trim panel near the D-pillar to the side.
Disconnect the vehicle positioning system interface control module connectors.
Release and remove the expanding clips and then remove the control module.
Scheme 175
- Emergency Release Cable Routing, refer to «FUEL FILLER DOOR UNLOCK MOTOR»(/audi/q5/i-2008-2012/remont/door-locks-anti-theft-systems/#front-doors-central-locking-system)
- Fuel Filler Door Unlock Motor -V 155- Removal: -- Fuel filler door removed -- Pull the comfort system central control module into the luggage compartment and pull it forward. -- Remove the fuel tank lid unlock motor forward off the body flange and disconnect the electrical connector. Installation: -- Slide the fuel tank lid unlock motor onto the flange and slide the emergency release into the luggage compartment.
- Fuel Filler Door Cover
- Fuel Filler Door Removing, refer to «FUEL FILL DOOR ASSEMBLY OVERVIEW»(/audi/q5/i-2008-2012/remont/exterior-body-panels/#hood-lids__fuel-fill-door-assembly-overview)
- Bolt 1.7 Nm
- Fuel Filler Door Cup
- Drain Hose
Fuel Filler Door Emergency Release
Scheme 176
- Fuel Filler Door Unlock Motor -V 155
- Comfort System Central Control Module -J393
- Emergency Release Cable Insert the fuel tank lid unlock motor with the cable over the tank opening as shown. Pull the cable back into the vehicle interior and connect it with the tab on the flange on the comfort system central control module.
SPECIAL TOOLS
Special tools and workshop equipment required
Scheme 177
Scheme 178
Scheme 179
Scheme 180
Scheme 181
Scheme 182
- Pry Lever 80 - 200
- Door Insulation Foil Application Roller 3356
- Adhesive Strip Remover VAS 6349
- Special Hook 3370
- Adjusting Gauge 3371
- Template T40038 /9
See also:
• Removal and Installation
• [For engine(s) CAEB, CALB] Removal and Installation
• Removal and Installation
• FRONT DOOR WINDOW
• Removal and Installation
• FRONT DOOR WINDOW ASSEMBLY OVERVIEW
• EXTERIOR REARVIEW MIRROR ASSEMBLY OVERVIEW
• FUEL FILL DOOR ASSEMBLY OVERVIEW
• DOOR ARRESTER ASSEMBLY OVERVIEW
• OUTER WINDOW SHAFT STRIP
• DOOR HANDLE
• DOOR LOCK COVER
• MOUNTING BRACKET
• DOOR LOCK ACTUATING LINK
• HANDLE TRIM
• FRONT OUTSIDE DOOR HANDLE TOUCH SENSOR
• STRIKER PIN
• DOOR LOCK
• DOOR OPENER ACTUATING LINK
• COMFORT SYSTEM CENTRAL CONTROL MODULE
• DOOR SEALS