Component location of connector. See COMPONENT LOCATIONS, OVERVIEW .
Scheme 12
- Before performing test, make sure that sensor is correctly installed and firmly seated.
- Check sensor and sensor wheel for damage and make sure they are not obstructed by metal particles. NOTE: Thickness of spacer between sensor and transmission should be 4.5 mm.
- Disconnect harness connector for engine speed sensor (gray connector).
- Connect multimeter (Fluke 83 or equivalent) (resistance test range) to terminals 2 and 3 on connector for engine speed sensor using test lead from VAG1594 connector test kit. Specification: approx. 450 to 1000 ohm
Note. The resistance value for the engine speed sensor is based on a temperature of 20 °C. The resistance increases as the temperature rises.
If the specification is not attained
- Replace engine speed sensor.
If the specification is attained
Scheme 13
- Connect multimeter (Fluke 83 or equivalent) (resistance test range) between terminals 2 and 1 (Ground (GND)) and between terminals 3 and 1 (Ground (GND)). Specification: Rohms (infinite Ohms / open circuit) in each test
If the specification is not attained
- Replace engine speed sensor.
If the specification is attained
Scheme 14
- Check wiring between sensor connector and engine control module as follows
- Connect VAG1598/31 test box to wiring harness for engine control module. Do not connect to engine control module itself. See «WIRING AND COMPONENT CHECK WITH VAG1598/31 TEST BOX»(ref-216438-S11057563412006020800000) .
- Check wiring connection from 3-pin connector (sensor connector) to engine control module for open circuit and/or short circuit to B+ or Ground (GND). ENGINE SPEED SENSOR CIRCUIT TEST - OPEN CIRCUIT AND/OR SHORT CIRCUIT SPECIFICATIONS 3-pin connector on wiring harness, contact Socket on VAG1598/31 test box 1 (shielded) 108 2 (Ground (GND) wire) 90 3 (signal wire) 82 Resistance in wiring: max. 1.5 ohm See SYSTEM WIRING DIAGRAM .
- Repair any open/short circuit as necessary.
If no malfunctions are identified in the wiring
- Slowly turn engine over and check that sensor wheel has no run-out and is securely mounted.
- If no malfunctions have been identified in any tests so far, replace Engine Control Module (ECM). See «MOTRONIC ENGINE CONTROL MODULE (ECM) -J220- (WITHOUT METAL ANTI -THEFT HOUSING), REPLACING»(ref-216438-S07554723402006020800000) .
- Display readiness code. See «READINESS CODE, CHECKING»(ref-216437-S40758807032006020800000) . If DTC memory was erased generate readiness code. See «READINESS CODE, GENERATING»(ref-216437-S25676712792006020800000) .