Contact corrosion!
With the extensive use of aluminum construction, corrosion caused by contact between dissimilar metals may result if the wrong fastening components (screws, bolts, nuts, washers, rivets, plugs, grommets, adhesives, etc.) are installed.
For this reason, the manufacturer only installs fastening components that have a special surface coating, recognized by its greenish color, and only uses rubber parts, plastic parts and adhesives that are electrically non-conductive.
These parts, compatible for use with aluminum, are also available as replacement parts.
Use only Genuine Parts!
If there is any doubt about whether the old parts are suitable for re-use, always install new replacement parts.
All accessories must be approved by Audi of America, Inc.
Damage from contact corrosion caused by improper assembly with unsuitable parts is NOT covered under warranty!
Component locations, overview
Note. The following list refers to (Scheme 3).
- Door trim Removing. See «FRONT DOOR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) .
- Door security light Clipped in door trim
- Retaining clip For door trim
- Expanding clip To remove, press pin approx. 4 mm inward To install, press pin from front until it locks in Depending on design status Phillips-head screws can be used instead of expanding clips
- Phillips-head screw 1.7 Nm (15 in.lb.)
- Door locking button
- Deadener Fasten to adhesive area (arrows) with dual sided tape
- Trim Inserted on to door trim Pry off carefully
- Phillips-head screw 1.8 Nm (16 in.lb.)
- Door inner activation
- Handle well-upper part With switch mounting To remove handle well, remove lower part and unscrew screws -12- Shown in one part version
- Phillips-head screw 1.8 Nm (16 in.lb.) 2 parts
- Door well, lower part
- Lower switch mounting
- Phillips-head screw
- Hex bolt 4.6 Nm (40 in.lb.) 2 parts
- Entry light Clipped in door trim
Scheme 3
- Pry trim plate -3- at door trim from retaining clips carefully.
- Press pin -1- of expanding clip -2- approx. 4 mm and remove expanding clips. NOTE: Do not press pins completely to remove door trim. Depending on design status, Phillips-head screws can be used instead of expanding clips.
- Pry off lower part of handle well using dull screwdriver (arrow).
- Remove lower part of handle well from door trim.
- Remove screws -3- for handle well upper part -2-.
- Remove handle well-upper part from the top out of door trim -1-. NOTE: For one part handle well upper part, the front part of the handle well upper part (with switches) must be unclipped from the door trim and connectors disconnected.
- Remove Phillips-head screws (arrows).
- Remove Phillips-head screws -2-. see scheme 6
- Loosen adhesive from rear filler -1- at window frame.
- For vehicles with memory function and/or auxiliary heater unscrew Phillips-head screw -1- of switch mounting -2- at door trim.
- Remove switch mounting and disconnect connectors -3-.
- Unclip door trim -1- from support for door interior components. 2 - Retaining clips for door trim.
- Remove door trim from top over the door safety button.
- Slope door trim and remove connector from switch for interior lock driver side.
- Pry lock clip -1- at Bowden cable -2- of door opener.
- Unhook nipple of Bowden cable with retaining clip -3- at door opener. NOTE: Make sure that the retaining clip of Bowden cable does not get lost.
- Loosen clip -1- of air duct -2- at door trim.
- Disconnect all connectors for wiring harness door trim.
- Remove retaining clips for wiring harness.
Installing
Installation is done in reverse sequence, noting the following
- Make sure that all retaining clips -2- lock correctly into support for door installation components.
Note. The following list refers to see scheme 12.
- Door trim Removing. See «REAR DOOR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) .
- Door security light Clipped in door trim
- Retaining clip For door trim
- Expanding clip 3 parts To remove press pin approx. 4 mm inward To install, press pin from front until it locks in Depending on design status Phillips-head screws can be used instead of expanding clips
- Phillips-head screw 1.7 Nm (15 in.lb.)
- Deadener Fasten to adhesive area (arrows) with dual sided tape
- Door locking button
- Phillips-head screw 1.7 Nm (15 in.lb.)
- Trim Inserted on to door trim Pry off carefully
- Phillips-screw 1.8 Nm (16 in.lb.)
- Door inner activation
- Handle well-upper part With ashtray and switch mounting To remove handle well remove lower part and unscrew screws -13- Shown in one part version
- Phillips-head screw 1.8 Nm (16 in.lb.) 2 parts
- Door well, lower part
- Lower switch mounting
- Phillips-head screw
- Hex bolt 4.6 Nm (40 in.lb.)
- Entry light Clipped in door trim
Removing
- Pry trim plate -3- at door trim carefully from retaining clips.
- Press pin -1- of expanding clip -2- approx. 4 mm and remove expanding clip. NOTE: Do not press pins completely to remove door trim. Depending on design status Phillips-head screws can be used instead of expanding clips.
- Pry off lower part of handle well using dull screwdriver.
- Remove lower part of handle well from door trim.
- Remove screws -3- for handle well upper part -2-. see scheme 15
- Remove handle well upper part from top out of door trim -1-. NOTE: For one part handle well upper part, the front part of the handle well upper part (with switches) must be unclipped from the door trim and connectors disconnected.
- Remove hex head bolt (arrow).
- Remove Phillips-head screws -2- and -3-.
- Loosen adhesive from rear filler -1- at window frame.
- For vehicles with power adjusted individual seats unscrew Phillips-head screw of shift mounting at door trim.
- Remove switch mounting and disconnect connectors -3-.
- Unclip door trim -2- from support for door interior components. 1 - Retaining clips for door trim
- Remove door trim from top over door safety button.
- Slope down door trim and pry out locking clip -1- at Bowden cable -2- of door opener. see scheme 20
- Unhook nipple of Bowden cable with retaining clip -3- at door opener. NOTE: Make sure that the retaining clip of Bowden cable does not get lost.
- Disconnect all connectors for wiring harness door trim.
- Remove wiring harness out of door trim.
Installation is done in reverse sequence, noting the following
- Make sure all retaining clips -2- lock correctly into support for door installation components.
- Remove trim for rear door. See «REAR DOOR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) .
- Remove trim strip -1- for window channel to side.
- Remove, if necessary, retaining clip -4- for trim strip to separation point between sunshade and door trim.
- Remove 6 Phillips-head screws -2- and remove sunshade. If necessary loosen foam seal at edges.
Installation is done in reverse sequence, noting the following
- Tighten Phillips-head screws -2- securely to 1.5 Nm (13 in.lb.).
- Press trim strip -1- for window channel onto retaining clips -4- (arrows).
Retaining hooks for sunshade, removing and installing
- 2 - Retaining hooks
- 3 - Tapping screws - 1.5 Nm/13 in.lb. NOTE: Base plate -1- serves to balance out tolerance and must be installed where it was installed at the plant.
A-pillar upper trim, removing and installing
Note. The following list refers to see scheme 24.
- A-pillar, upper trim Removing: Remove jacket hook -5-. See «COAT HOOK, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__coat-hook-removing) . Remove handle -8-. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) . Remove door seal in area of trim. Remove trim to B-pillar toward vehicle center.
- A-pillar
- Retaining clip Number varies depending on build year
- Nut insert
- Coat hook Remove. See «COAT HOOK, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__coat-hook-removing) .
- Phillips-head screw 5 Nm (44 in.lb.)
- Phillips-head screw 5 Nm (44 in.lb.) 2 parts
- Front handle Remove. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) .
A-pillar upper left trim, removing and installing
- Remove floor pad front. See «FLOOR PAD FRONT, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__floor-pad-front-removing-and-installing) .
- Remove nuts -3-.
- Remove screws -2-.
- Remove trim -1-.
A-pillar upper right trim, removing and installing
- Remove floor pad front. See «FLOOR PAD FRONT, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__floor-pad-front-removing-and-installing) .
- Remove knurled screw -1-.
- Remove trim -2- to back out of clip -3-.
- Remove trim.
B-pillar trim, removing and installing
Note. The following list refers to see scheme 27.
- Phillips-head screw 0.5 Nm (4 in.lb.) 2 parts
- Three-point seat belt
- Upper B-pillar trim Removing: Remove B-pillar lower trim -4-. Remove front handle and coat hook. See «COAT HOOK, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__coat-hook-removing) . Unclip upper A-pillar trim at rear area. Remove seat belt from seat. See appropriate Air Bag Restraint Systems article in Restraints. Remove Phillips-head screw -1- and -7-. Remove three-point seat belt -2- from B-pillar trim. Installing: Trim, B-pillar with height adjustment -8- together, as shown in Fig. NOTE: Button for manual belt height adjustment must not be pressed during assembly. Trim, B-pillar hooked on B-pillar from the front and back (2 each). NOTE: Manual belt height adjustment must be heard locking in all 5 positions. Button must return to upper position after activation.
- B-pillar lower trim Removing: Unclip front sill plate. See «SILL MOLDING INTERIOR, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__sill-molding-interior-removing-and-installing) . Unclip C-pillar trim at transition to B-pillar trim. Remove clips -5-. Raise trim slightly, disconnect connector. Remove trim from below.
- Clip 2 parts
- B-pillar
- Phillips-head screw 0.5 Nm (4 in.lb.) 3 parts
- Height adjuster
Lower C-pillar trim, removing and installing
Note. The following list refers to see scheme 28.
- Lower C-pillar trim Removing: Remove rear seatback or remove power adjustable individual seat. See «REAR SEATBACK, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) or «ELECTRICALLY ADJUSTABLE INDIVIDUAL SEATS, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) . Remove Phillips-head screw -2-. Unclip C-pillar trim at transition to B-pillar restraining strip -3-. Pull out C-pillar trim from below.
- Phillips-head screw 0.5 Nm (4 in.lb.) 3 parts
- Bracket strip
- Floor pad, rear
Upper C-pillar trim, removing and installing
Note. The following list refers to see scheme 29.
- Upper C-pillar trim Removing: Remove rear seatback or remove power adjustable individual seat. See «REAR SEATBACK, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) or «ELECTRICALLY ADJUSTABLE INDIVIDUAL SEATS, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) . Remove C-pillar trim lower. See «LOWER C-PILLAR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__lower-c-pillar-trim-removing-and-installing) . Remove later front retaining clip of hat shelf. Remove screw -2-. Unclip lower C-pillar trim -3-.
- Phillips-head screw 0.5 Nm (4 in.lb.)
- C-pillar
- Retaining clip 3 parts
- Side glass
D-pillar trim, removing and installing
Note. The following list refers to see scheme 30.
- Coat hook Removing. See «COAT HOOK, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__coat-hook-removing) .
- Spacer shim
- Phillips-head screw 0.5 Nm (4 in.lb.) 2 parts
- Rear handle Remove. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) .
- Trim D pillar Removing: Remove rear seatback or remove power adjustable individual seat. See «REAR SEATBACK, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) or «ELECTRICALLY ADJUSTABLE INDIVIDUAL SEATS, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) . Remove hatshelf. See «HAT SHELF, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__hat-shelf-removing-and-installing) . Remove jacket hook -1-. See «COAT HOOK, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__coat-hook-removing) . Remove handle -4-. See «COAT HOOK, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__coat-hook-removing) . Remove door seal in area of trim. Unclip lower trim D pillar -6-.
- D pillar
- Retaining clip 5 parts
Grab handle, removing
- Fold covers -1- from bottom to top.
- Remove screws -2-.
Vehicles up to 06.97
- Remove handle.
Vehicles from 07.97 on
Note. In addition to bolting handle to A-pillar or D-pillar trim, it is also welded. Separate for first welding. New handle welded by means of piston to trim. For individual replacement of dampener elements for handle, separate welding. New dampening elements welded by means of weld piston to trim A-pillar or D-pillars.
Coat hook, removing
- Fold out coat hanger and remove Phillips-head screw (arrow).
Floor pad front, removing and installing
Note. The following list refers to see scheme 33.
- Front left floor cover Removing: Remove nut -5-. Unclip floor cover from guide pins -3- and remove.
- Front right floor cover Unclip and remove from guide pins -3-.
- Guide pin 2 parts
- Floor pad, rear Removing: Driver and passenger airbag removing. See «FRONT SEAT, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) . Remove rear seat bench or remove power adjustable individual seat. See «REAR SEAT BENCH, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) or «ELECTRICALLY ADJUSTABLE INDIVIDUAL SEATS, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) . Unclip both trim pieces lower C-pillar at lower area. See «LOWER C-PILLAR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__lower-c-pillar-trim-removing-and-installing) . Unclip entry sill inner, on both sides. See «SILL MOLDING INTERIOR, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__sill-molding-interior-removing-and-installing) . Remove B-pillar lower trim. See «B-PILLAR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__b-pillar-trim-removing-and-installing) . Remove upper right trim A-pillar. See «A-PILLAR UPPER RIGHT TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__a-pillar-upper-right-trim-removing-and) . Pry out caps at floor outlet, unscrew floor outlet. Remove floor cover, front-right -2-. Unclip and turn back floor cover, front-left -1- out of guide pins -3-. Remove center console and air flow channel for rear seat area. See «CENTER CONSOLE, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-equipment__center-console-removing-and-installing) . Carefully loosen rear floor cover -4- from floor group and fold together in center. With second installer pry out toward rear door opening.
- Plastic nut
Hat shelf, removing and installing
Note. The following list refers to see scheme 34.
- Hat shelf Removing: Loosen lower mounting of three-point seat belt left and right. See appropriate Air Bag Restraint Systems article in Restraints. Remove rear seatback or individual seat rear. See «REAR SEATBACK, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) or «ELECTRICALLY ADJUSTABLE INDIVIDUAL SEATS, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) . Clip cover for belt guide -6- and -10- off. Pry out covers (left and right) at tab -7- and -11- at belt height adjustment -5- and -12-. See appropriate Air Bag Restraint Systems article in Restraints. Remove expanding clips -2-. Unclip power sunshade cover -8- if vehicle is so equipped. Slide foam sleeve -4- back and separate connectors -3- for sunshade and 3rd brake light. Vehicles with power sunshade -9-: Remove mounting nuts in luggage compartment Raise shade box so screws are released from hatshelf. Pull hat shelf forward slightly toward center of vehicle out of guides (arrows) and remove.
- Spring clip
- Connector For 3rd brake light For sunshade
- Foam sleeve For connector
- Belt height adjustment
- Cover For belt guide
- Cover For belt height adjustment
- Cover For sunshade
- Fastening nut 10 Nm (7 ft.lb.) For sunshade Up in luggage compartment 3 parts
- Cover For belt guide
- Cover For belt height adjustment
- Belt height adjustment
- Spring clip
Power sunshade for rear glass, removing and installing
Note. In the Fig., hatshelf shown from back side.
Note. The following list refers to see scheme 35.
- Hat shelf
- 4.5 Nm (40 in.lb.) 4 parts
- Power sunshade Removing: Remove hatshelf. See «HAT SHELF, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__hat-shelf-removing-and-installing) . Remove adhesive strip (hatched area). Separate tie wrap (arrow). Remove nuts -2-. Remove -5- and remove sunshade.
- Rear window shade motor -V91- Removing and installing. See «REAR WINDOW SHADE MOTOR, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) . Motors with hex head drive gear are no longer available. For change-over to star shape drive gear use small part set See parts catalog Change drive disc. See «DRIVE DISC FOR MOTOR REAR SHADE, REPLACING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__drive-disc-for-motor-rear-shade) .
- 5.5 Nm (49 in.lb.) 2 parts
- Rear window shade control module -J262- Removing and installing. See «REAR WINDOW SHADE CONTROL MODULE -J262-, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__rear-window-shade-control-module-j262) .
Scheme 4
- Remove hatshelf. See «HAT SHELF, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__hat-shelf-removing-and-installing).
- Remove bolt -1- of drive disc -2- and pull out drive disc.
- Separate tie wrap -3-. see scheme 37
- Remove connector -4-.
- Remove screws -2-.
- Remove rear window shade motor -1-.
- Check form of drive gear in drive disc. An intact star shaped drive gear (arrow) permits installation of motor without further measures. If hexagon-drive gear or star shaped drive gear drive disc are worn, replace drive disc for new star shaped gear from small parts set. See «DRIVE DISC FOR MOTOR REAR SHADE, REPLACING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__drive-disc-for-motor-rear-shade).
- Fasten rear window shade motor -1- with bolts loosely to bracket.
- Install drive disc -2- in drive gear of motor, if necessary.
- Replace bolt -1- for drive disc and tighten with bolt. Tightening torque: 8 Nm (71 in.lb.)
- Apply a voltage of 12 V to rear shade motor and let shade come down completely.
- Tighten bolts -2- with shade rolled up securely. Tightening torque: 8 Nm (71 in.lb.)
- Apply a voltage of 12 V to rear shade motor and let shade come down completely.
- Roll shade up again several times.
- If lever arm is not completely extended, loosen screws -2- and slide motor into slots. Left lever arm extends earlier: Slide motor to right. Right lever arm extends earlier: Slide motor to left.
- Check, if necessary, that lever arms move evenly.
- Connect connector -4- to motor control module for rear shade and secure using tie wrap -3-.
- Install hatshelf. See «HAT SHELF, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__hat-shelf-removing-and-installing) .
Drive disc for motor rear shade, replacing
- Power sunshade for rear glass removed. See «POWER SUNSHADE FOR REAR GLASS, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__power-sunshade-for-rear-glass-removing) .
- Rear window shade motor removed. See «REAR WINDOW SHADE MOTOR, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) .
- Carefully drive rivets (arrows) on drive gear to bottom using punch.
- Install new drive disc with bolt, bearing washer and lock disc.
Component location: Flat position of gear points toward right side of vehicle.
Rear window shade control module -J262-, removing and installing
- Unclip cover -8- for sunshade. See «Hat shelf, removing and installing»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__hat-shelf-removing-and-installing) .
- Remove connector at control module.
- Remove nuts (arrows) and remove control module.
Sill molding interior, removing and installing
- Remove sill molding interior -1- from support -2- and from A-pillar -3-. 4 - Expanding clips for mounting support
Rear lid trim, removing
- Take out emergency triangle.
- Remove nuts at bracket for emergency triangle.
- Remove screws -4-.
- Remove rear lid trim -2- with clips -3- out of rear lid -1-.
Closeout panel trim, removing and installing
- Remove pin -2- from expanding clip and remove expanding clip from trim.
- Pull out closeout panel trim -1-.
- Disconnect connector for luggage compartment illumination.
Luggage compartment trim, removing
- Pull out pin from expanding clip -2- and pull trim for luggage compartment -1-.
- Raise trim for luggage compartment from trim for closeout panel -A- from top.
- Push back trim for separation wall luggage compartment slightly.
- Remove pin -2- from expanding clip and remove expanding clip from trim. see scheme 49
- Push back trim for luggage compartment floor.
- Remove trim -1-.
Upper section of A-pillar trim, removing and installing
| WARNING | Observe safety precautions when working on side curtain airbags. See appropriate Air Bag Restraint Systems article in Restraints. |
Note. Removing and installing A-pillar trim item -1- is the same for vehicles with and without side curtain airbag.
Note. The following list refers to see scheme 50.
- Upper A-pillar trim panel Removing: Remove D-pillar trim. See «D-PILLAR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) . Remove grab handle -4-. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) . Remove bolt -3- (1x). Remove protrusion -10- from front cut-out of A-pillar trim panel -1- for grab handle using a small screwdriver Using pliers on protrusion -10-, pull wire cable -9- out enough (pull hard toward B-pillar, approx. 40 mm) until A-pillar trim -1- is disengaged. Disengage sun visor at inner bearing and fold it parallel to direction of travel toward rear. NOTE: When removing roof frame trim -1-, touch only side facing headliner. Pull out trim panel -1- at upper B-pillar. Remove trim -1- from clip -7- by moving back and forth lightly. Unclip trim from A-pillar -2-. Pull A-pillar trim -1- upward out of tab -6-. WARNING: Always observe installation sequence for A-pillar trim. Installing: Remove clip -7- from A-pillar by pressing together center of clip (always replace clip). Insert new clamp -7- in A-pillar trim -1- and press in retaining clamp -8- (check to be sure it is securely fitted). Clamp -7- must be positioned vertically to supporting surface. Clip in protrusion -10- at front cut-out of A-pillar trim -1- for grab handle. Protrusion must be next to clamp -8- (secure using hot glue). Insert A-pillar trim -1- in tab -6-. Position trim at clips. WARNING: Be sure trim is securely installed. Guide A-pillar trim -1- into rubber door seal. Install bolt -3-. Install grab handle. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) . NOTE: When installing A-pillar trim, simply press on sides facing front window and headliner, do not bang or hit. Securely clip A-pillar trim -1- (3x). Press trim -1- at clip -7- until full engagement.
- A-pillar
- Bolt, 5.5 Nm Self-locking Always replace
- Front grip handle Removing. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) .
- Bolt, 5.5 Nm 2x Self-locking Always replace
- Strap
- Clip Always replace
- Retaining clip
- Clip
- Wire cable
- Protrusion
Upper B-pillar trim, removing and installing
| WARNING | Observe safety precautions when working on side curtain airbags. See appropriate Air Bag Restraint Systems article in Restraints. |
Note. Removing and installing upper B-pillar trim -1- is the same for vehicles with and without side curtain airbag.
Note. The following list refers to see scheme 51.
- B-pillar trim Removing: Remove safety belt from seat. See appropriate Air Bag Restraint Systems article in Restraints. Remove lower B-pillar trim. See «LOWER B-PILLAR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__lower-b-pillar-trim-removing-and-installing) . Remove Phillips-head screws -4-. Pull trim out of guide for side curtain airbag toward bottom. Remove 3-point seat belt -5- from B-pillar trim. WARNING: Always observe installation sequence for B-pillar trim. Installing: Insert tab -7- in guide for side curtain airbag from below. Assemble B-pillar trim with manual seat belt height adjustment -8- as shown in figure. NOTE: Do not press button for manual height adjustment during assembly. Place trim -1- on below tab -2-. Press trim upward. Check trim -1- for secure fitting. WARNING: Be sure trim is securely installed. Install bolts -4- (3x). NOTE: Manual seat belt height adjustment must audibly engage in all 5 positions. Button must return to upper position after being actuated.
- Strap 4x
- B-pillar
- Phillips-head screw - 4 Nm 3x
- Three-point seat belt
- Upper A-pillar trim panel
- Strap
- Height adjustment
Lower B-pillar trim, removing and installing
Note. The following list refers to see scheme 52.
- Lower B-pillar trim Removing: Unclip front sill molding. See «SILL MOLDING INTERIOR, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__sill-molding-interior-removing-and-installing) . Unclip lower C-pillar in transition to B-pillar trim. Remove Phillips-head screws -3- Remove expanding rivet -4-. Lift trim slightly, disconnect harness connectors. Remove trim toward bottom. Installing: Secure trim at B-pillar using securing pins -2-. Press in expanding rivet -4-. Install Phillips-head screws -3
- Securing pins 3x
- Phillips-head screw - 3 Nm 2x
- Expanding rivet 2x
| WARNING | Observe safety precautions when working on side curtain airbags. See appropriate Air Bag Restraint Systems article in Restraints. |
Note. Removing and installing upper C-pillar trim -Pos. -1- is the same for vehicles with and without side curtain airbag.
Note. The following list refers to see scheme 53.
- Upper C-pillar trim Removing: Remove back rest and remove electrically adjustable seat unit at rear. See «REAR SEATBACK, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) or «ELECTRICALLY ADJUSTABLE INDIVIDUAL SEATS, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) . Remove lower C-pillar trim panel. See «LOWER C-PILLAR TRIM, REMOVING AND INSTALLING.»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) . Remove side front retaining clip of rear parcel shelf. Remove bolt -2-. Remove trim from C-pillar -3-. WARNING: Always observe installation sequence for upper C-pillar trim. Installing: Clip trim into C-pillar -3- (2x). WARNING: Be sure trim is securely installed. Check for proper fit by pulling on upper edge of trim. Install bolt -2-. Rest of installation is reverse of removal.
- Phillips-head screw, 4 Nm
- C-pillar
- Retaining clip
- Side window
- Grommet Always replace
- Catches
Note. The following list refers to see scheme 54.
- Lower C-pillar trim Removing: Remove back rest and remove electrically adjustable seat unit at rear. See «REAR SEATBACK, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) or «ELECTRICALLY ADJUSTABLE INDIVIDUAL SEATS, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/seats/#seats-frames) . Remove Phillips-head screws -2-. Unclip trim at clamp -3-. Unclip C-pillar trim catches -4- from retaining strip -6- in transition to B-pillar trim. Remove C-pillar trim from upper trim by pulling downward.
- Phillips-head screw, -0.5 Nm 2x
- Clip
- Catches
- Butyl string 40 mm long AKL 450 005 05
- Retaining strip
- Rear floor carpet
Small D-pillar trim, removing and installing
| WARNING | Observe safety precautions when working on side curtain airbags. See appropriate Air Bag Restraint Systems article in Restraints. |
Note. The following list refers to see scheme 55.
- Small D-pillar trim Removing: Remove D-pillar trim. See «D-PILLAR TRIM, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) . Press side curtain airbag -4- upward at upper bolt -2- (don't use a pointed or sharp object). Remove bolt -2- (3x). Installing: Align small D-pillar trim according to C-pillar trim. WARNING: Be sure trim is securely installed.
- Bolt, 5.5 Nm 3x Self-locking Always replace
- D-pillar
- Side curtain airbag
| WARNING | Observe safety precautions when working on side curtain airbags. See appropriate Air Bag Restraint Systems article in Restraints. |
Note. Removing and installing D-pillar trim -1- is the same for vehicles with and without side curtain airbag.
Note. The following list refers to see scheme 56.
- D-pillar trim Removing: Remove appropriate headrest by pressing button at headrest guide hole. Remove clothing hook. See «COAT HOOK, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__coat-hook-removing) . Remove grab handle -3-. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) . Remove bolt -6-. Remove bracket for coat hook -5-. Remove protrusion -10- from rear cut-out of D-pillar trim panel -1- for grab handle using a small screwdriver Using pliers on protrusion -10-, pull wire cable -9- out enough (pull hard toward B-pillar, approx. 40 mm) until D-pillar trim -1- is disengaged. NOTE: When removing D-pillar trim -1-, touch only side facing headliner. Remove trim -1- from clip -7- by moving back and forth lightly. Unclip trim from D-pillar -2-. WARNING: Always observe installation sequence for D-pillar trim. Installing: Remove clip -7- from D-pillar by pressing together center of clip (always replace clip). Insert clamp -7- in D-pillar trim -1- and press in retaining clamp -8- (check to be sure it is securely fitted). Clamp -7- must be positioned vertically to supporting surface. Clip in protrusion -10- at front cut-out of D-pillar trim -1- for grab handle. Protrusion must be next to clamp -8- (secure using hot glue). Position trim at clips. Guide D-pillar trim -1- into small D-pillar trim. Guide D-pillar trim -1- into rubber door seal. Install bolt -6- using bracket -5-. Install grab handle. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) . NOTE: When installing D-pillar trim, simply press on sides facing front window and headliner, do not bang or hit. Securely clip D-pillar trim -1- (3x). Press trim -1- at clip -7- until full engagement. WARNING: Be sure trim is securely installed.
- D-pillar
- Front grip handle Removing. See «GRAB HANDLE, REMOVING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__grab-handle-removing) .
- Bolt, 5.5 Nm 2x Self-locking Always replace
- Bracket for clothing hook
- Bolt, 5.5 Nm Self-locking Always replace
- Clip Always replace
- Clip
- Wire cable
- Protrusion
Note. The following list refers to see scheme 57.
- Nut 6 Nm (53 in.lb.) 4 parts
- Control module for ABS/EDS -J104
- Phillips-head screws 1.5 Nm (13 in.lb.)
- Outlet Remove for height adjustment of instrument panel
- Instrument panel Removing and installing. See «INSTRUMENT PANEL, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) .
- Hex bolt 45 Nm (33 ft.lb.) 4 parts
- Spacer For height adjustment of instrument panel
- Nut 4 parts Slide on to A-pillar at bolting point -9
- Bolting point For instrument panel A-pillar
- Support for instrument panel Can be separated from instrument panel with instrument panel removed
- Nut 10 Nm (7 ft.lb.) 2 parts
- Bolt 10 Nm (7 ft.lb.) 2 parts
- Bracket for instrument panel
- Hex bolt 22 Nm (16 ft.lb.) 2 parts
- Hex bolt 7 Nm (62 in.lb.) 4 parts
- Bracket
- Projection weld nut
- Air duct To remove instrument panel left and right from air distributor housing (arrows)
- Support for instrument panel
- Hex bolt 22 Nm (16 ft.lb.)
- Hex bolt 22 Nm (16 ft.lb.) 2 parts
- Hex socket bolt 2.5 Nm (22 in.lb.) 2 parts
- Cover
- Cover driver and passenger seat with covers.
- Switch ignition on.
- For vehicles with power adjusted seats, move seat to rear position before disconnecting the battery.
- Place steering wheel all the way back.
- Place lid for instrument panel outlet windshield to "Close." For vehicles with air conditioning, press "Def."
- For vehicles with coded radio unit/radio-navigation system (RNS) note coding; ask if necessary.
- Disconnect battery ground strap with ignition off. CAUTION: On vehicles equipped with Audi Telematics by OnStar(R), switch-off the emergency (back-up) battery for the Telematic/Telephone Control Module prior to disconnecting the vehicle battery. See «EXAMPLE: SWITCH OFF EMERGENCY (BACK-UP) BATTERY»(/audi/a8/d2-1994-1999/remont/communication-devices/#on-board-diagnostic-obd-radio-navigation-steering-telematics__example-switch-off-emergency-back-up-battery) . Switch-on the emergency (back-up) battery after reconnecting the vehicle battery. See «EXAMPLE: SWITCH ON EMERGENCY (BACK-UP) BATTERY»(/audi/a8/d2-1994-1999/remont/communication-devices/#on-board-diagnostic-obd-radio-navigation-steering-telematics__example-switch-on-emergency-back-up-battery) .
- Remove storage shelf, driver side. See «KNEE BAR AND BRACKET, DRIVER SIDE, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-equipment__knee-bar-and-bracket-driver-side) .
- Remove floor outlet at driver foot space.
- Disconnect connector for foot space illumination and remove foot outlet.
- Remove glove box. See «GLOVE BOX AND BRACKET FOR GLOVE BOX, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-equipment__glove-box-and-bracket-for-glove) .
- Remove sill plates, interior. See «SILL MOLDING INTERIOR, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim__sill-molding-interior-removing-and-installing) .
- Remove center console. See «CENTER CONSOLE, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-equipment__center-console-removing-and-installing) .
- Removing steering wheel. See appropriate Air Bag Restraint Systems article in Restraints.
- Press in outer cover (arrows) and remove.
- Remove two screws.
- Pull instrument cluster insert out of instrument panel.
- Separate tie wrap at backside of instrument cluster insert.
- Loosen security straps for connectors and remove connectors.
- Remove trim for steering column switch. See «TRIM FOR STEERING COLUMN SWITCH, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-equipment__trim-for-steering-column-switch-removing) .
- Remove return ring with collector ring. See appropriate Air Bag Restraint Systems article in Restraints.
- Remove bolts -2-.
All
- Place steering column switch -4- with connected wires to side.
- Loosen clamping bolt -3- and remove steering column switch left -1- from steering column.
- Remove two bolts -1- with washers -2- (2.5 Nm/22 in.lb.).
- Remove cover -3-.
Vehicles with automatic transmission
- Remove bracket (steel wire bracket) of cable for selector lever lock.
- Remove steering column from support for instrument panel (bolts -1-) and place in foot outlet. Do not pull steering column apart! NOTE: Do not loosen nut -2-!
- Remove control module for ABS/EDS from support for instrument panel.
- Where available, unhook auxiliary relay at support for instrument panel.
- Remove support -2- between support for instrument panel and transmission tunnel (screws -1- and -3-).
Vehicles with manual adjustable automatic vertical aim control system
- Remove connector at switch for automatic vertical aim control system.
- Remove passenger airbag unit. See appropriate Air Bag Restraint Systems article in Restraints.
- Disconnect connector for louver illumination. Installation location: A-pillar passenger side above the support.
- Remove screws -1- at bracket -2- at pedal bracket.
- Remove instrument panel left and right at A-pillar (4 screws -1-).
- Press off air tube left and right from air distribution connector housing.
- Pull instrument panel to back and remove. 2. Installer required.
- Place instrument panel in vehicle in installed position.
- Set height of instrument panel before bolting by placing spacers -2-. see scheme 67 To adjust, outlets -4- must be removed. See «COMPONENT LOCATIONS, OVERVIEW»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim). Instrument panel must connect at a height of door trim.
- After adjusting support for instrument panel -4-, tighten bolts -1- and mounting point of nuts -3- securely. Tightening torque: 45 Nm (33 ft.lb.)
- Loosen bolts -3- for tension free installation of support -2-. see scheme 68
- Tighten screws -1- with 22 Nm (16 ft.lb.)
- Tighten screws -3- with 10 Nm (7 ft.lb.).
Removing and installing instrument panel trim
- Remove instrument panel outlet upper left or right: See «UPPER AIR OUTLET IN RIGHT (LEFT) OF INSTRUMENT PANEL, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/automatic-hvac-system/#air-conditioning).
- Remove storage shelf, driver side. See «KNEE BAR AND BRACKET, DRIVER SIDE, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-equipment__knee-bar-and-bracket-driver-side).
- Remove glove box. See «GLOVE BOX AND BRACKET FOR GLOVE BOX, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-equipment__glove-box-and-bracket-for-glove).
- Remove spring clips -3- and -5- between nuts -1- and -7- and instrument panel. see scheme 69
- Remove trim -2-.
- Remove right trim -6- to right out of clip -4-. NOTE: With nuts -1- or -7- pretension of trim can be changed.
Support for instrument panel, removing and installing
Note. The following list refers to see scheme 70.
- Support for instrument panel With air duct tubes installed in support Removing: Remove instrument panel. See «INSTRUMENT PANEL, REMOVING AND INSTALLING»(/audi/a8/d2-1994-1999/remont/gauges-instrument-panels/#interior-trim) . Remove instrument panel/support for instrument panel. Remove support for instrument panel from instrument panel.
- Hex bolt 8 Nm (71 in.lb.) 4 parts
- Bracket for instrument panel 4 parts
- Hex socket bolt 5 Nm (44 in.lb.) 8 parts
- Support for passenger airbag
- Hex socket bolt 5 Nm (44 in.lb.) 3 parts
- Hex socket bolt 5 Nm (44 in.lb.) 2 parts
- Air duct, right
- Pop rivet 6 parts
- Hex socket bolt 5 Nm (44 in.lb.)
- Lock for glove box 2 parts
- Right support for radio/navigation system Loosen bolts -16- to adjust gap between instrument panel, center part and instrument panel
- Hex socket bolt 5 Nm (44 in.lb.)
- Hex socket bolt 8 Nm (71 in.lb.) 2 parts
- Left support for radio/navigation system Loosen bolts -16- to adjust gap between instrument panel, center part and instrument panel
- Hex bolt 5 Nm (44 in.lb.)
- Hex socket bolt 5 Nm (44 in.lb.) 2 parts
- Hex socket bolt 5 Nm (44 in.lb.) 4 parts
- Reinforcement panel
- Left air duct
- Pop rivet 6 parts
- Hex socket bolt 5 Nm (44 in.lb.) 3 parts
- Bracket for ABS/EDS control module
Acoustic fitting at carrier for instrument cluster, removing
- Adjust steering wheel all the way down and to rear.
- Press in outer cover (arrows) and remove.
- Remove bolts (2x).
- Pull instrument cluster out of instrument panel.
- Disconnect cable ties on rear of instrument cluster.
- Disengage retaining tabs of harness connectors and disconnect harness connectors.
- Remove instrument cluster.
- Remove bolt -2- (8 Nm).
- 1 - Acoustic fitting
- 3 - Bolts (8 Nm)
See also:
• REAR SEATBACK, REMOVING AND INSTALLING
• CENTER CONSOLE, REMOVING AND INSTALLING
• EXAMPLE: SWITCH OFF EMERGENCY (BACK-UP) BATTERY
• EXAMPLE: SWITCH ON EMERGENCY (BACK-UP) BATTERY
• KNEE BAR AND BRACKET, DRIVER SIDE, REMOVING AND INSTALLING
• GLOVE BOX AND BRACKET FOR GLOVE BOX, REMOVING AND INSTALLING
• TRIM FOR STEERING COLUMN SWITCH, REMOVING AND INSTALLING
• UPPER AIR OUTLET IN RIGHT (LEFT) OF INSTRUMENT PANEL, REMOVING AND INSTALLING
• FRONT DOOR TRIM, REMOVING AND INSTALLING
• COAT HOOK, REMOVING
• GRAB HANDLE, REMOVING
• FLOOR PAD FRONT, REMOVING AND INSTALLING
• SILL MOLDING INTERIOR, REMOVING AND INSTALLING
• LOWER C-PILLAR TRIM, REMOVING AND INSTALLING
• HAT SHELF, REMOVING AND INSTALLING
• B-PILLAR TRIM, REMOVING AND INSTALLING
• A-PILLAR UPPER RIGHT TRIM, REMOVING AND INSTALLING
• DRIVE DISC FOR MOTOR REAR SHADE, REPLACING
• REAR WINDOW SHADE CONTROL MODULE -J262-, REMOVING AND INSTALLING
• POWER SUNSHADE FOR REAR GLASS, REMOVING AND INSTALLING
• LOWER B-PILLAR TRIM, REMOVING AND INSTALLING