Contents Wiring diagrams Section: Mechanical - Hydraulic All sections

Brake System: Overview Audi A6 C5 facelift

Mechanical - Hydraulic 7 illustrations ~280 words

MODEL IDENTIFICATION

Model YearModels Covered
1998-2004A6
2001-2005Allroad
2002-2003S6
2003RS6

MODEL IDENTIFICATION

A6, Allroad, RS6 and S6 models are equipped with one of several brake systems. Brake caliper application is designated by the Production Code (Pr. No.). Pr. No. is printed on vehicle data sticker located in spare tire well or in owners customer's service schedule. (Scheme 1) For brake caliper Pr. Nos., see PRODUCTION CODES table. To identify brake system and components (Scheme 2)- (Scheme 7).

Brake SystemProduction Number
Front
FN3
With 15" Wheels1LB/1LE
With 16" Wheels1LT/1LF
FNR-G601LA/1LG
HP 21LX/T7Z
Brembo1LJ
Rear
C381KD
C431KE/1KZ

PRODUCTION CODES

Scheme 1

Scheme 1

Scheme 2

Scheme 2

Scheme 3

Scheme 3

Scheme 4

Scheme 4

Scheme 5

Scheme 5

Scheme 6

Scheme 6

Scheme 7

Scheme 7

DESCRIPTION & OPERATION

All models have self-adjusting front and rear disc brakes. The cable actuated parking brake mechanically activates the rear calipers.

Hydraulic system uses a tandem master cylinder with vacuum assist. Hydraulic system is diagonally split. Left front and right rear wheels form one circuit. Right front and left rear wheels form the other circuit. The brake pressure regulator has been deleted, as regulation function has been replaced by ABS control module programming.

Turbocharged models are equipped with an auxiliary electric vacuum pump. Vacuum pump supplies vacuum to power booster ensuring adequate vacuum for proper vacuum assist. Vacuum pump is activated by vacuum sensor signal to ABS control module. Vacuum sensor is located in power booster vacuum line.

Description & Function

The electric vacuum pump is only installed in vehicles with automatic transmission. It is switched on by Engine Control Module (ECM) depending on intake manifold pressure. Vacuum pump is On Board Diagnostic (OBD) capable. Detected malfunctions are stored in Engine Control Module (ECM) memory. See appropriate SELF-DIAGNOSTICS article in ENGINE PERFORMANCE. Testing function of electric vacuum pump via On Board Diagnostic (OBD) must only be performed with engine at standstill.