Contents Wiring diagrams Section: Exterior Body Panels All sections

Bumper: Specifications Audi A6 C5 facelift

Exterior Body Panels 4 illustrations ~623 words

Tightening torques

ComponentNm
Cross member Inner2.5 (22 in.lb)
Cross member Outer1 (9 in.lb)
Horn11 (8 ft.lb)

TIGHTENING TORQUES: CROSS MEMBERS (RS6)

ComponentNm
Impact absorber50 (36 ft.lb)

TIGHTENING TORQUES: IMPACT ABSORBER (RS6)

Note. The following list refers to item in (Scheme 27).

  1. Bumper cover Removing: Front tires removed Front half of wheelhousing loosened. See «WHEELHOUSING LINERS, REMOVING AND INSTALLING»(ref-196284-S09265593662005100800000) or «WHEEL HOUSING LINER, REMOVING AND INSTALLING (AUDI RS6)»(ref-196284-S33832162632005100800000) . Unscrew flanged nuts -10- on both sides. Unscrew screw w/washer assembly -6- from wheelhousing liner -5-. Remove socket-head bolts -7- and remove bumper cover together with impact absorber toward front. Installing: NOTE: Before installing the bumper, the expanding clips must be pressed in to the fender. See «BUMPER COVER, ATTACHING TO FENDER»(ref-196283-S06788804182005100800000) . When installing the tabs, the bumper cover must latch into clip -4-. Latch bumper cover -1- into guide -2-. Tighten flanged nuts -10- to 6 Nm (53 in. lb). Screw in socket-head bolt -7- and tighten to 23 Nm (17 ft lb). NOTE: The impact absorber is installed vertical to the cross member and has height compensating elements. See «BUMPER, FASTENING TO IMPACT ABSORBER»(ref-196283-S37191665702005100800000) .
  2. Guide For removing and installing, see «GUIDE, REMOVING AND INSTALLING»(ref-196283-S37191665702005100800000) .
  3. Fender
  4. Clip When installing bumper cover -1-, tab must latch into clip -4
  5. Wheelhousing liner
  6. Screw w/washer assembly 1 Nm (9 in. lb)
  7. Socket-head bolt Install after bumper installation Height adjustment to cross member is self-compensating. See «BUMPER, FASTENING TO IMPACT ABSORBER»(ref-196283-S37191665702005100800000) .
  8. Air inlet grill
  9. Air inlet grill
  10. Flanged nut 6 Nm (53 in. lb)

Scheme 27

Scheme 27

Note. The following list refers to items in (Scheme 28).

  1. Bumper cover Slide on together with cross member and impact absorber. Clip into left and right guide on fender. Install flanged nuts -4- at fenders.
  2. Expanding clip Expanding clips must be pressed in before installing bumper cover -1- in fender
  3. Fender
  4. Flanged nut 6 Nm (53 in. lb)

Scheme 28

Scheme 28

Note. The bushings in the impact absorber compensate for tolerances in the height between the bumper and the impact absorber when the socket-head bolts are installed. The front bumper is held to the previously set position when socket-head bolts -1- are installed.

Note. The following list refers to items in (Scheme 29).

  1. Socket-head bolt M8 x 132 23 Nm (17 ft lb)
  2. Carrier bushing, lower Plastic part, pressed into adjusting screw No replacement
  3. Adjusting screw, lower Screw fully in before installing bumper Left-hand thread No replacement
  4. Threaded bushing, lower Secure with locking pin No replacement
  5. Locking pin No replacement
  6. Impact absorber For removing and installing, see «IMPACT ABSORBER, REMOVING AND INSTALLING»(ref-196283-S07926840652005100800000) .
  7. Threaded bushing upper Secure with locking pin No replacement
  8. Adjusting screw, upper Screw fully in before installing bumper Right-hand thread No replacement
  9. Bumper cover For removing and installing, see «FRONT BUMPER, REMOVING, INSTALLING AND ASSEMBLY OVERVIEW»(ref-196283-S40378984002005100800000) .
  10. Nut Supplied with replacement cross member
  11. Carrier bushing, upper Plastic part, pressed into adjusting screw No replacement
  12. Cross member For removing and installing, see «CROSSMEMBER, REMOVING AND INSTALLING»(ref-196283-S27043443252005100800000) .

Scheme 29

Scheme 29
ComponentsNm (lb)
Bumper (Installed) Body4 (3 ft.lb)
Bumper (Installed) Guide1 (9 in.lb)

TIGHTENING TORQUES: REAR BUMBER (RS6)

ComponentNm (lb)
Impact abosorber (Installed) Cross member23 (17 ft.lb)
Impact abosorber (Installed) Side member23 (17 ft.lb)

TIGHTENING TORQUES: IMPACT ABSORBERS (RS6)

ComponentNm (lb)
Guide (at fenders)1 (9 in.lb)

TIGHTENING TORQUES: GUIDE (RS6)

Note. The following list refers to items in (Scheme 30).

  1. Bolt w/washer assembly 23 Nm (17 ft lb)
  2. Impact absorber Removing and installing, see «IMPACT ABSORBER, REMOVING AND INSTALLING»(ref-196283-S25287509632005100800000)
  3. Cross member Bumper cover removed Remove bolt w/washer assembly and remove cross member from long member.
  4. Lower back panel trim To remove, remove self-tapping Phillips-head screws -5- (6x)
  5. Self-tapping Phillips-head screw 1.5 Nm (13 in. lb)
  6. Bumper cover Removing: Unscrew flanged nuts -10- (accessible through luggage compartment). Luggage compartment trim must be partially disassembled Remove flanged nuts -11- (accessible through trunk under tail light).
  7. Guide Removing and installing, see «GUIDE, REMOVING AND INSTALLING»(ref-196283-S05980914582005100800000)
  8. Screw w/washer assembly 1 Nm (9 in. lb)
  9. Wheelhousing liner
  10. Flanged nut (2x) 6 Nm (53 in. lb)
  11. Flanged nut (2x) 6 Nm (53 in. lb)
  12. Seal

Scheme 30

Scheme 30