Home/Audi/A6/Audi A6 С6 (2004-2008)/Repair manual/Body Collision Repair/Expanded foam inserts

Contents

Wiring diagrams Section: Body Collision Repair

General information

General notes

Bonded joints

Inspection and repair of bonded joints

Repair methods for replacing body components

Body panel gaps

Body, front and center

Body, rear

Body panel gaps, Avant front and center

Body panel gaps, Avant rear

Corrosion protection

Aluminum panels

High-strength body panels

Expanded foam inserts

Straightening rack

Portal gauge

Procedure

Replacement parts

Separating areas

Upper outer longitudinal member, replacing

Replacement part

Welding

Plenum chamber, replacing

Bonding in roof

Riveting

Rear longitudinal member, replacing (partial section)

All sections

Expanded foam inserts Audi A6 С6

Body Collision Repair

Expanded foam inserts

CAUTION

Replacement expanded foam inserts expand only after reaching 356 F (180 C). Because of this, filler foam is used for repairs Filler foam D 506 000 A2 is required for repairs.

Foam D 506 000 A2 must be applied before fitting replacement part.

The foam hardens within 25 minutes