Repair manual
Wiring diagrams
Audi A6 С6 Repair Manual
Step-by-step repair and maintenance instructions for the Audi A6 С6 (2004–2008): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
46sections
1341articles
ENManual language
- Safety Precautions
- Before Opening High Pressure Fuel Injection System
- General Repair Information
- Clean Working Conditions
- Contact Corrosion
- Lines, Routing and Securing
- Engine Data
- Engine, with Multitronic Transmission, Removing and Installing
- Engine and Transmission, Separating
- Engine, Installing
- Engine, with Automatic Transmission 09L, Removing and Installing
- Engine, Removing
- Engine and Automatic Transmission 09L, Separating
- Engine, Securing to Engine and Transmission Holder
- Belt Pulley Side, Servicing
- Coolant Pump Ribbed Belt Pulley, Removing and Installing
- Power Steering Pump Ribbed Belt Pulley, Removing and Installing
- Ribbed Belt, Removing and Installing
- Vibration Damper, Removing and Installing
- Ribbed Belt Side Sealing Flange with Crankshaft Seal, Replacing
- Timing Chain Side, Servicing
- Damper Unit, Removing and Installing
- Flywheel, Multitronic Transmission, Removing and Installing
- Drive Plate, Automatic Transmission 09L, Removing and Installing
- Crank Shaft Seal, Timing Chain Side, Replacing
- Timing Chain Covers
- Timing Chain Covers, Removing and Installing
- Lower Timing Chain Cover, Removing and Installing
- Camshaft Drive
- Camshaft Timing Chain, Component Overview
- Power Take-Off Drive Chain, from 04.06, Removing and Installing
- Balancing Shaft, Removing and Installing
- Crankshaft, Removing and Installing
- Crankshaft, Component Overview
- Centering washer for drive plate on automatic transmission 09L
- Crankshaft Dimensions
- Axial Clearance, Measuring
- Radial Clearance, Measuring
- Piston and Connecting Rod, Disassembling and Assembling
- Piston and Connecting Rod, Component Overview
- Piston and Cylinder Dimensions
- Connecting Rod, Checking Radial Clearance
- Cylinder Head, Removing and Installing
- Cylinder Head, Component Overview
- Left Cylinder Head Cover, Removing and Installing
- Right Cylinder Head Cover, Removing and Installing
- Brake Booster Vacuum Pump, Removing and Installing
- Valvetrain, Servicing
- Camshafts, Checking Axial Clearance
- Valve Stem Seals, Cylinder Head Removed, Replacing
- Hydraulic Adjusting Elements, Checking
- Valve Guides, Checking
- Valves, Checking
- Lubrication System Components, Removing and Installing
- Oil Pan Sections, Oil Pump and Oil Cooler, Component Overview
- Oil spray jet for piston cooling
- Oil Pan Lower Section, Removing and Installing
- Oil Pump, Removing and Installing
- Oil Pan Upper Section, Removing and Installing
- Oil Filter Housing, Component Overview
- Oil Filter Housing, Removing and Installing
- Oil Pressure Switch, Removing and Installing
- Engine Oil Specifications
- Oil Level, Checking
- Cooling System Components, Removing and Installing
- Coolant Pump, Removing and Installing
- Coolant Thermostat, Removing and Installing
- Thermostat, Checking
- Engine Coolant Temperature Sensor, Removing and Installing
- Front Coolant Line, Removing and Installing
- Left Coolant Pipes, Removing and Installing
- Fan Shroud, Removing and Installing
- Coolant Fan, Removing and Installing
- Exhaust System, Removing and Installing
- Installed position of front double clamps
- Installed position of rear double clamps
- Individual left mounting components - vehicles with manual transmission and automatic transmission 09L
- Individual components of center bracket mounting for front exhaust pipe
- Center Muffler and Rear Muffler, Separating
- Tail Pipe, Replacing
- Left Front Exhaust Pipe with Catalytic Converter, Removing and Installing
- Right Exhaust Pipe with Catalytic Converter, Removing and Installing
- Left Exhaust Manifold, Removing and Installing
- Right Exhaust Manifold, Removing and Installing
- Exhaust System, Installing
- Exhaust System, Checking for Leaks
- Safety precautions
- Rules of cleanliness for performing work on fuel injection system
- Procedure that must be performed before opening the high-pressure fuel injection system - Pay close attention!
- Technical data
- Air filter element, removing and installing
- Intake manifold upper-part, removing and installing
- Fuel injectors, removing and installing
- Fuel pressure and residual pressure before high pressure pump, checking
- Fuel system, bleeding
- Wiring and components, checking with Test box V.A.G 1598/42
- Engine Control Module (ECM), removing and installing
- Oxygen sensor before catalytic converter, bank 1 (right side), removing and installing
- Oxygen sensor before catalytic converter, bank 2 (left side), removing and installing
- Oxygen sensor behind catalytic converter, bank 1 (right side), removing and installing
- Oxygen sensor behind catalytic converter, bank 2 (left side), removing and installing
- Ignition system, general information
- Ignition coils, removing and installing
- Engine Number
- Engine data
- Fuel supply system, checking for leaks
- Safety Precautions
- Rules of cleanliness for performing work on fuel injection system
- Contact corrosion!
- Engine, removing
- Engine and transmission, separating
- Engine, installing
- Ribbed belt, removing and installing
- Vibration damper, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Drive plate, removing and installing
- Crankshaft seal (timing chain side), replacing
- Timing chain covers, removing and installing
- Removing
- Installing
- Camshaft drive
- Camshaft timing chain, component overview
- Camshaft timing chains, removing from camshafts
- Drive chain for timing mechanism, component overview
- Drive chain for timing mechanism, removing and installing
- Chain for power take-off, removing and installing
- Spur gear unit, removing and installing
- Crankshaft, component overview
- Allocation of main bearing shells for used and reworked crankshafts
- Crankshaft dimensions
- Axial clearance, measuring
- Radial clearance, measuring
- Piston and connecting rod, component overview
- Oil spray jet for piston cooling
- Connecting rod radial clearance, measuring
- Cylinder head, removing and installing
- Cylinder head, component overview
- Left cylinder head cover, removing and installing
- Compression pressures, checking
- Intake manifold, removing and installing
- Valvetrain, servicing
- Camshafts, removing and installing
- Camshafts, checking axial clearance
- Roller rocker lever, removing and installing
- Valve guides, checking
- Valves, checking
- Valve seats, reworking
- Lubrication system components, removing and installing
- Oil pan (lower part), removing and installing
- Oil pump, removing and installing
- Oil pan (upper part), removing and installing
- Oil check valves and spray nozzle valve, component overview
- Oil check valves and spray nozzle valve, removing and installing
- Oil filter housing, removing and installing
- Oil cooler, removing and installing
- Engine oil
- Oil level, checking
- Cooling system components, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Thermostat, checking
- Front coolant line, removing and installing
- Rear coolant line, removing and installing
- Left coolant pipe, removing and installing
- Radiator, removing and installing
- Fan shroud, removing and installing
- Coolant fan, removing and installing
- Exhaust system components, removing and installing
- Center muffler and rear muffler, separating
- End pipe, replacing
- Left front exhaust pipe (with catalytic converter), removing and installing
- Right exhaust pipe (with catalytic converter), removing and installing
- Left exhaust manifold, removing and installing
- Right exhaust manifold, removing and installing
- Exhaust system, installing free of tension
- Exhaust system, checking for leaks
- Secondary Air Injection (AIR), servicing
- Secondary air injection (AIR) system, overview
- Secondary Air Injection (AIR) Pump Motor V101 , removing and installing
- Combination valve for Secondary Air Injection (AIR), checking for function and leaks
- Left combination valve for Secondary Air Injection (AIR), removing and installing
- Right combination valve for Secondary Air Injection (AIR), removing and installing
- Engine number
- Engine data
- Rules of cleanliness for performing work on fuel injection system
- Fuel supply system, checking for leaks
- Engine, removing
- Engine and transmission, separating
- Engine, installing
- Ribbed belt, removing and installing
- Vibration damper, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Drive plate, removing and installing
- Crankshaft seal, timing chain side, replacing
- All covers for timing chain, removing and installing
- Removing
- Installing
- Camshaft drive
- Left camshaft timing chain
- Right camshaft timing chain
- Camshaft timing chains, removing from camshafts
- Drive chain for timing mechanism, component overview
- Drive chain for timing mechanism, removing and installing
- Chain for power take-off, removing and installing
- Spur gear unit, removing and installing
- Crankshaft, component overview
- Allocation of main bearing shells for used and reworked crankshafts
- Crankshaft dimensions
- Axial clearance, measuring
- Radial clearance, measuring
- Piston and connecting rod, component overview
- Piston and cylinder dimensions
- Radial clearance of connecting rod, measuring
- Cylinder head, removing and installing
- Cylinder head, component overview
- Left cylinder head cover, removing and installing
- Compression pressures, checking
- Intake manifold, removing and installing
- Valvetrain, servicing
- Camshafts, removing and installing
- Camshafts, checking axial clearance
- Valve guides, checking
- Valves, checking
- Valve seats, reworking
- Lubrication system components, removing and installing
- Lower part of oil pan, removing and installing
- Oil pump, removing and installing
- Upper part of oil pan, removing and installing
- Oil check valves and spray nozzle valve, component overview
- Oil check valves and spray nozzle valve, removing and installing
- Oil filter housing, removing and installing
- Oil cooler, removing and installing
- Engine oil
- Oil level, checking
- Cooling system components, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Thermostat, checking
- Front coolant line, removing and installing
- Rear coolant line, removing and installing
- Left coolant pipe, removing and installing
- Radiator, removing and installing
- Fan shroud, removing and installing
- Coolant fan, removing and installing
- Observe the following if test and measuring instruments are required during a test drive
- When working on the fuel supply/injection system, pay careful attention to the following "6 rules" of cleanliness
- Component locations, overview
- Air filter, removing and installing
- Intake manifold, overview
- Fuel system, bleeding
- Fuel pressure regulator and residual pressure, checking
- Checking for leaks, injection quantity and spray pattern of fuel injectors
- Injectors, checking for leaks
- Injection quantity, checking
- Engine Control Module (ECM) J623 , replacing
- Mass air flow (MAF) sensor, removing and installing
- Oxygen sensors, removing and installing
- Oxygen sensor (O2S) behind three way catalytic converter (TWC) G130 , bank 1 (right), removing and installing
- Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) G131 , bank 2 (left), removing and installing
- Exhaust system components, removing and installing
- Center muffler and rear muffler, separating
- Left front exhaust pipe with catalytic converter, removing and installing
- Right exhaust pipe with catalytic converter, removing and installing
- Left exhaust manifold, removing and installing
- Right exhaust manifold, removing and installing
- Exhaust system, installing free of tension
- Exhaust system, checking for leaks
- Secondary Air Injection (AIR), servicing
- Secondary Air Injection (AIR) system, overview
- Secondary Air Injection (AIR) Pump Motor V101 , removing and installing
- Combination valve for Secondary Air Injection (AIR), checking for function and leaks
- Left combination valve for Secondary Air Injection (AIR), removing and installing
- Right combination valve for Secondary Air Injection (AIR), removing and installing
- Ignition system, general information
- Safety precautions
- Technical data
- Ignition coils, removing and installing
- Safety precautions
- Rules for cleanliness
- Fuel tank, emptying
- B - Emptying a fuel tank less than 1/4 filled
- Fuel delivery unit, removing and installing
- Fuel pump electrical, checking
- Fuel Pump (FP), checking delivery quantity
- Fuel system, bleeding
- EVAP system, leak detection
- Evaporative Emission (EVAP) canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Regulator Valve N80 , checking
- Leak Detection Pump (LDP) -V144- , checking
- Functions of Electronic Power Control "EPC" System
- Throttle Position (TP) Sensor G79/Accelerator Pedal Position Sensor 2 G185 , checking
- Accelerator pedal module, removing and installing
- Rules of cleanliness
- Technical data
- Component locations, overview
- Fuel injectors, removing and installing
- Oxygen Sensor (O2S) Heater for Heated Oxygen Sensor (HO2S) before catalytic converter, checking
- Oxygen Sensor (O2S) Heater for Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) , checking
- Mass Air Flow (MAF) Sensor G70 , checking
- Intake Air Temperature (IAT) Sensor G42 , checking
- Throttle Valve Control Module J338 , checking
- Checking function
- Checking wiring connections
- Engine Speed (RPM) Sensor G28 , checking
- Engine Coolant Temperature (ECT) Sensor G62 , checking
- Fuel Pump (FP) Relay J17 , checking
- Check voltage supply of Fuel Pump (FP) Relay J17
- Checking activation of Fuel Pump (FP) Relay J17
- Check voltage supply for Fuel Pump (FP) and components
- Fuel pressure regulator and holding pressure, checking
- Fuel Injectors , checking
- Injection quantity, leak check, and spray pattern of fuel injectors
- Intake system for leaks (false air), checking
- Heated Oxygen Sensor (HO2S) before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) behind catalytic converter, checking
- Engine Control Module (ECM) J623 voltage supply, checking
- Motronic Engine Control Module (ECM) Power Supply Relay J271 , checking
- Engine Control Module (ECM) J623 , removing and installing
- Engine Control Module (ECM) J623 , replacing
- Speed signal, checking
- Terminal resistance for Can-Bus, checking
- Exhaust system components, removing and installing
- Heated oxygen sensor (HO2S) 2 G108 before catalytic converter, bank 2 (left), removing and installing
- Oxygen sensor (O2S) behind three way catalytic converter (TWC) G130 , bank 1 (right), removing and installing
- Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) G131 after catalytic converter, bank 2 (left), removing and installing
- Left exhaust pipe with catalytic converter, removing and installing
- Right exhaust pipe with catalytic converter, removing and installing
- Exhaust system, installing free of tension
- Exhaust system, checking for proper seal
- Secondary air injection (AIR) system
- Secondary Air Injection (AIR) system, principle and function
- Secondary Air Injection (AIR) system, component overview
- Removing
- Installing
- Tightening torque
- Tightening torques
- Checking Secondary Air Injection (AIR) system for proper seal
- Secondary Air Injection (AIR) Solenoid Valve -N112- , checking
- Checking internal resistance
- Checking voltage supply
- Checking activation
- Secondary Air Injection (AIR) Pump Relay -J299- , checking
- Checking the voltage supply of the Secondary Air Injection (AIR) Pump Relay J299.
- Check activation of the Secondary Air Injection (AIR) pump relay
- Voltage supply for Secondary Air Injection (AIR) Pump Motor -V101- , checking
- General notes on ignition system
- Technical data, ignition
- Ignition Coil with Power Output Stage N70, N127, N291, N292, N323, N324, N325, N326 , checking
- Knock Sensor (KS) , checking
- Camshaft Position (CMP) Sensors , checking
- Camshaft Adjustment Valve , checking
- Electrical components for regulating transmission, checking
- Multi-Function Transmission Range (TR) Switch, checking
- Sensor for transmission RPM, checking
- Sensor for transmission output RPM, checking
- Transmission Fluid Temperature Sensor, checking
- Solenoid valve 1, checking
- Pressure regulator valves, checking
- Function
- Transmission Control Module (TCM) J217 , replacing
- Voltage supply for the Transmission Control Module (TCM) J217 , checking
- On Board Diagnostic (OBD) characteristics
- Identification of Engine Control Module (ECM) J623
- Identification of Transmission Control Module (TCM) J217
- Engine Control Module (ECM) J623 equipment
- Transmission Control Module (TCM) J217 equipment
- Malfunction Indicator Lamp (MIL) K83 in instrument cluster
- Electronic Power Control (EPC) Warning Lamp K132 in instrument cluster
- Diagnostic Mode 1: Obtain data
- Diagnostic Mode 2: Obtain operating conditions
- Diagnostic Mode 3: Interrogating DTC memory
- DTC Memory, checking
- Diagnostic mode 4: Reset/delete diagnostic data
- Diagnostic Mode 5: Check lambda test results
- Diagnostic Mode 6: Checking test results of components that are not continuously monitored
- Test-ID 01: Oxygen Sensor Monitor Bank 1 - Sensor 1
- Test-ID 02: Oxygen Sensor Monitor Bank 1- Sensor 2
- Test-ID 05: Oxygen Sensor Monitor Bank 2 - Sensor 1
- Test-ID 6: Oxygen Sensor Monitor Bank 2 - Sensor 2
- Test-ID 33: Catalyst Monitor Bank 1
- Test-ID 34: Catalyst Monitor Bank 2
- Test-ID 59: EVAP Monitor (0.040)
- Test-ID 60: EVAP Monitor (0.020)
- Test-ID 61: Purge Flow Monitor
- Test-ID 65: Oxygen Sensor Heater Monitor Bank 1 - Sensor 1
- Test-ID 66: Oxygen Sensor Heater Monitor Bank 1 - Sensor 2
- Test-ID 69: Oxygen Sensor Heater Monitor Bank 2 - Sensor 1
- Test-ID 70: Oxygen Sensor Heater Monitor Bank 2 - Sensor 2
- Test-ID 113: Secondary Air Injection (AIR) system Bank 1
- Test-ID 114: Secondary Air Injection (AIR) system Bank 2
- Test-ID 162: Mis-Fire Cylinder 1 Data
- Test-ID 163: Mis-Fire Cylinder 2 Data
- Test-ID 164: Mis-Fire Cylinder 3 Data
- Test-ID 165: Mis-Fire Cylinder 4 Data
- Test-ID 166: Mis-Fire Cylinder 5 Data
- Test-ID 167: Mis-Fire Cylinder 6 Data
- Test-ID 168: Mis-Fire Cylinder 7 Data
- Test-ID 169: Mis-Fire Cylinder 8 Data
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic Mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Read readiness code
- Evaluation PID 01: System status information (right 8-digit number block)
- Readiness code, generating
- Fuel, air mixture, and additional emissions regulations
- Fuel and air ratios
- Ignition system
- Additional exhaust regulation
- Speed and idle control
- Control module and output signals
- Transmission 09L
- Fuel and air mixture, additional emissions regulations
- Fuel and air ratio
- Additional emission regulations
- Transmission identification
- Notes on the automatic 6-speed transmission 09L
- Code letters, transmission application, ratios, equipment
- Rear final drive identification
- Planetary gearbox
- Front final drive
- Transfer gear
- Rear final drive
- Notes on towing
- Contact corrosion
- General repair instructions
- Read the rules
- Torque converter
- Torque converter, draining
- Torque converter oil seal, replacing
- Torque converter, installing
- Selector mechanism, servicing
- Ignition key removal lock, checking
- Selector mechanism, checking
- Operating manual selector mechanism release
- Selector lever handle, removing and installing
- Selector Lever Transmission Range (TR) Position Display Y26 , removing and installing
- Selector mechanism components, assembly overview
- Shift Lock Solenoid N110 , removing and installing
- Selector Lever Sensor System Control Module J587 and Tiptronic Switch F189 , removing and installing
- Selector mechanism, removing and installing
- Transmission Park Selector Switch F305 , removing and installing
- Selector lever cable, removing and installing
- Selector lever cable, adjusting
- Transmission, removing and installing
- Transmission on vehicles with 6-cyl. GDI engine, removing
- Transmission on vehicles with 8-cyl. engine, removing
- Transmission, installing
- Automatic transmission, transporting
- Removing and installing transmission mounting, transmission support and tunnel cross member on vehicles with 6-cyl. GDI and 8-cyl. engine
- Removing and installing transmission support and transmission mounting (right and left) on vehicles with 6-cyl. GDI engine
- ATF level in planetary gearbox
- Draining ATF or filling up after performing repairs
- ATF lines
- ATF lines and ATF cooler, assembly overview
- ATF cooling lines, removing and installing
- ATF lines and ATF cooler, cleaning
- Oil pan, ATF strainer and mechatronics unit, removing and installing
- Oil pan, removing and installing
- ATF strainer, removing and installing
- Mechatronics unit , removing and installing
- Wiring harness in transmission, removing and installing
- Front final drive gear oil
- Front final drive gear oil level, checking
- Front final drive gear oil, topping off gear oil level after repairs
- Front final drive, servicing
- Flanged shaft (left side), removing and installing
- Flange shaft (right-side), removing and installing
- Final drive cover O-ring, replacing
- Selector shaft oil seal, replacing
- Transfer gear oil level
- Transfer gear oil level, checking
- Transfer gear oil, topping off after repairs
- Transfer gear, servicing
- Torsen differential cover, removing and installing
- General information
- General notes
- Bonded joints
- Inspection and repair of bonded joints
- Repair methods for replacing body components
- Body panel gaps
- Body, front and center
- Body, rear
- Body panel gaps, Avant front and center
- Body panel gaps, Avant rear
- Corrosion protection
- Aluminum panels
- High-strength body panels
- Expanded foam inserts
- Straightening rack
- Portal gauge
- Procedure
- Replacement parts
- Separating areas
- Upper outer longitudinal member, replacing
- Replacement part
- Welding
- Plenum chamber, replacing
- Bonding in roof
- Riveting
- Rear longitudinal member, replacing (partial section)
- Positioning lock carrier in service position
- Lock carrier with attachments, removing and installing
- Front fender, assembly overview
- Hood panel gap dimensions
- Rear lid, adjusting
- Rear lid lock and grip piece
- Grip piece, removing and installing
- Standard version
- Gas-filled strut, removing and installing
- Tailgate, adjusting (Avant)
- Tailgate hinge, removing and installing
- Tailgate drive unit, removing and installing
- 6 - Locking nut
- Tailgate seal, installing
- Removing and installing fuel filler flap
- Fuel filler insert
- Door, removing and installing
- Window frame and window regulator, removing and installing
- Motor for window regulator, removing and installing
- Checking door adjustment with template T40038/4
- Front door, adjusting
- Front door handle and door lock
- Remove door handle cover
- Door lock, removing
- Central locking system
- Remove Fuel Tank Lid Unlock Motor - V155
- Comfort System Central Control Module J393 , removing and installing
- Central locking, servicing
- Door adjustment, checking
- Door adjustment at sides (inclination adjustment)
- Door, adjusting
- Adjusting with striker pin
- Rear door handle and door lock
- Door handle, removing
- Engaging operating rod in door lock
- Rear door lock, removal
- Engaging release in door lock
- Wind deflector, removing and installing
- Sunroof motor, removing and installing
- Zero adjustment for sunroof operation, checking
- Zero adjustment for sunroof operation, adjusting
- Slotted guide rail cowl panel trim, removing and installing
- Sunroof panel, removing and installing
- Sunroof panel, adjusting
- Glass sunroof panel seal, removing and installing
- Sliding headliner, removing and installing
- Frame with sunroof operation, removing and installing
- Water drain hoses
- Water drain hoses, cleaning
- Front bumper
- Front bumper, removing and installing
- Shock absorber, removing and installing
- Bumper cover, removing and installing
- Guide piece, removing and installing
- Bumper crossmember, removing and installing
- Bumper crossmember, removing and installing (USA vehicles)
- Bumper crossmember (vehicles with trailer hitch), removing and installing
- Materials
- Minimum curing times!
- Windows, resealing
- Cover profile, replacing
- Cover profile, adhering
- Windshield, removing
- Preparing for window installation
- Windshield, installing
- Side windows (Sedan), removing and installing
- Undamaged side window, removing
- For undamaged removed windshield
- With new window
- Dimensions for adhesive application
- Rear window (Sedan), removing and installing
- Rear window, removing.
- Rear window, installing
- Rear window, antenna overview
- Side windows (Avant), removing and installing
- Rear window (Avant) , removing and installing
- Undamaged rear window, removing
- Damaged rear window, removing
- Roof trim molding, removing and installing
- Window shaft strips, removing and installing
- Vehicles with gloss package
- Gap cover for side member, removing and installing
- Sill panel cover, removing and installing
- Allroad trim
- Side window trim, removing and installing
- Outer door sill molding, replacing
- Roof molding, removing and installing
- Rear window spoiler, replacing
- Tools
- Side mirror, removing and installing
- Mirror adjusting motor, removing and installing
- Rear wheel housing liner
- Sedan
- Avant
- Mirror lens, installing
- Mirror housing, removing and installing
- Lower mirror locking tab
- Front wheel housing liner
- Lettering (Sedan)
- Lettering (Avant)
- Allocation of PR. No. for brakes
- Brakes
- General information
- Front Wheel Drive (FWD) vehicles
- Vehicles with all-wheel drive
- EPB (electromechanical parking brake) on brake test stand
- Notes for repair work on ABS
- Vehicle Diagnostic, Testing and Information System VAS 5051 , connecting and selecting function
- Hydraulic unit, removing and installing
- Speed sensor on front axle, removing and installing
- Speed sensor on rear axle, removing and installing
- Brake light switch, removing and installing
- ESP Sensor Unit G419 , removing and installing
- Steering angle sensor G85 , removing and installing
- Parking Brake Contact Switch F321 , removing and installing
- Left Front Brake Pressure Sensor G518 and Right Front Brake Pressure Sensor G519 , removing and installing
- Front brakes, servicing
- Brake pads, removing and installing
- Rear brake, servicing
- Brake pedal (manual transmission), assembly overview
- Brake pedal, removing and installing
- Brake pedal (automatic transmission), assembly overview
- Mounting bracket, removing and installing
- Electro-Mechanical Parking Brake Control Module J540 , removing and installing
- Electromechanical parking brake actuator, removing and installing
- Pressure leak test
- High and low pressure testing
- Brake caliper, servicing
- Front brake caliper piston, removing and installing
- Bleeding braking system
- Vehicles with Electronic Stabilization Program (ESP), bleeding procedure
- Brake fluid, changing
- Brake booster/master brake cylinder, assembly overview
- Brake master cylinder, removing and installing
- Brake booster, removing and installing
- Vacuum pump, removing and installing
- Brake booster pressure sensor G294 , removing and installing
- Checking check valve
- Line routing
- Transmission identification
- Continuously Variable Transmission (CVT) "multitronic 01J front wheel drive" , general information
- Code letters, transmission applications, ratios, equipment
- Capacities
- Towing instructions
- Repair instructions
- Rules for cleanliness when working on transmission
- Selector mechanism, servicing
- Ignition key lock, checking
- Selector mechanism, checking
- Shift mechanism, operating manual release
- Selector lever handle, removing and installing
- Selector Lever Transmission Range (TR) Position Display Y26 , removing and installing
- Selector mechanism, component overview
- Shift lock solenoid N110 , removing and installing
- Selector Lever Sensor System Control Module J587 with Tiptronic Switch F189 , removing and installing
- Selector mechanism, removing and installing
- Transmission Park Selector Switch F305 , removing and installing
- Selector lever cable, removing and installing
- Selector lever cable, adjusting
- Transmission, removing
- Transmission, installing
- Automatic transmission, transporting
- Transmission mounting and transmission support, removing and installing
- ATF level, checking and topping off
- Checking ATF temperature
- Filling ATF
- ATF, changing or filling after repairs
- ATF lines, ATF cooler and auxiliary ATF filter, servicing
- ATF lines and ATF cooler, cleaning
- ATF lines, removing and installing
- ATF additional filter, removing and installing
- ATF breather pipe, removing and installing
- Transmission, disassembling and assembling
- End cover, removing and installing
- Transmission Control Module (TCM) J217 , removing and installing
- Selector shaft, cleaning
- Hydraulic control module, removing and installing
- Input shaft, removing and installing
- Front final drive, gear oil level
- Front final drive, checking gear oil level
- Front final drive, servicing
- Left flange shaft, removing and installing
- Right flange shaft, removing and installing
- Left flange shaft oil seal, replacing
- Input shaft seal, replacing
- Selector shaft oil seal, replacing
- General Repair Notes
- Contact corrosion!
- Rules for cleanliness when working on transmission
- ATF flushing process
- ATF flush
- Input shaft adjustment (air gap), checking
- Carry out ATF flush test run
- ATF, draining for ATF flushing process
- ATF, filling for ATF flushing process
- Selector shaft seal, replacing
- ATF breather pipe, removing and installing
- End cover, transmission removed, removing and installing
- Transmission Control Module (TCM) J217 , removing and installing
- Selector shaft, cleaning
- Hydraulic control module, removing and installing
- Input shaft seal, replacing
- Input shaft, removing and installing
- Torsen differential cover, removing and installing
- Ball bearing in input shaft cover, replacing
- Input shaft, servicing with 7 lining discs
- Input shaft with 7 lining discs, assembly overview
- Input shaft with 7 lining discs, disassembling and assembling
- Input shaft, assembling
- Input shaft with 7 lining discs, adjusting with air gap determination
- Input shaft, servicing with 6 lining discs
- Input shaft with 6 lining discs, assembly overview
- Input shaft with 6 lining discs, disassembling and assembling
- Input shaft with 6 lining discs, adjusting with air gap determination
- Left flange shaft seal, replacing
- Differential, removing and installing
- Input shaft, checking for wear
- Checking pistons and thrust plate for wear
- Suction jet pump, checking wear
- Differential shaft, checking for wear
- Battery
- Safety precautions
- Warnings and safety measures for lead-acid batteries
- Electrolyte
- Eye protection and protective clothing
- Danger of explosion
- Battery, disconnecting and reconnecting notes
- Battery, disconnecting and connecting
- Removing
- Installing
- Check battery for secure seating
- Batteries with central gas venting
- Visual check of battery
- Battery check using diagnostic systems VAS 5051 , VAS 5052 and VAS 5053
- No load voltage, checking
- Battery, rapid-charging
- Checking electrolyte level - batteries with "magic eye"
- Checking electrolyte level - batteries with sealing plug
- Electrolyte specific gravity, measuring - batteries with sealing plugs
- Charge battery
- Battery assistance mode using battery charger VAS 5095A , VAS 5900 or VAS 5903
- Battery Switch-Off Relay J655 , removing and installing - vehicles up to approx. 06.2004
- Battery Interrupt Igniter N253 , removing and installing - vehicles as of approx. 07.2004
- Energy Management Control Module J644 , removing and installing
- Vehicles with 4.2l MPI engine
- Vehicles with 5.2l FSI engines
- Voltage regulator, removing and installing - Bosch generator
- Voltage regulator, removing and installing - Valeo generator
- Ribbed belt pulley without overrunning clutch, removing and installing
- Ribbed belt pulley with overrunning clutch, removing and installing
- Vehicles with 3.2l FSI engines
- Instrument cluster
- Instrument cluster removing and installing
- Fuel level sensors connector assignment
- Engine Coolant Temperature (ECT) Sensor G62 Connector assignment
- Electrical harness connector at Engine Coolant Temperature (ECT) Sensor G62 , disconnecting - vehicles with 3.2l FSI engines
- Electrical harness connector at Engine Coolant Temperature (ECT) Sensor G62 , disconnecting - vehicles with 4.2l MPI engines
- Electrical harness connector at Engine Coolant Temperature (ECT) Sensor G62 , disconnecting - vehicles with 4.2l FSI engine
- Diagnostic interface for CAN-bus J533
- Data Bus On Board Diagnostic Interface J533 , removing and installing
- Wiper arms, removing and installing
- Wiper arms, adjusting
- Windshield wiper motor with Wiper Motor Control Module J400 , removing and installing
- Washer fluid reservoir, removing and installing
- Adjusting spray nozzles
- Adjusting spray nozzle
- Wiper arm, removing and installing
- Removing and installing rear wiper motor
- Spray jets for headlight cleaning system, removing and installing
- Adjusting spray jets
- Halogen headlamps, servicing - USA and Canada
- Headlamp, removing and installing after replacing components at front end
- Headlamp, removing and installing when reusing current headlamp
- Headlamp, adjusting
- Preparations for working on the headlamp
- Reservoir for power steering, loosening at bracket
- Air filter housing, removing - vehicles with 6-cylinder Gasoline engine
- Air filter housing, removing - vehicles with 4.2l MPI engine
- Air filter housing, removing - vehicles with 4.2l FSI engine
- Low beam bulb, replacing
- Bulb for high beam, replacing
- Repair set for headlamp housing, installing
- Gas discharge headlamp or gas discharge headlamp with dynamic cornering lamp, servicing - USA and Canada
- Adjusting headlamps
- HID headlamp bulb replacement, preparation
- HID lamp, replacing
- HID headlamp bulb, disposal
- Daytime running light bulb, replacing
- High/Low Beam Switch-Over Solenoid, removing and installing
- Swivel Module Position Sensor and Dynamic Cornering Light Motor, removing and installing
- Turn signal indicator bulb, replacing
- Left and Right Headlamp Beam Adjustment Motors V48 / V49 , removing and installing
- Left/Right High-intensity Gas Discharge Lamp Control Module J343 / J344 , removing and installing
- Left/Right Headlamp Power Output Stage J667 / J668 , removing and installing
- Ignition coil for gas discharge lamp, removing and installing
- Side marker lamp, removing and installing
- Side marker light bulb, replacing
- Fog lamp, removing and installing - Audi A6
- Fog lamp, removing and installing - Audi S6
- Light bulb for fog lamp, replacing - Audi S6
- Fog lamp, adjusting
- Side turn signal lamp, removing and installing
- Entrance light in exterior mirror, removing and installing
- Rear lights - Sedan, assembly
- Rear lights / rear light bulb holder, removing and installing
- Rear lights / rear light bulb holder in rear fenders, removing and installing
- Rear lights in rear lid - bulbs, replacing
- Steering column switch module (SCSM)
- Steering Column Switch Module (SCSM), removing and installing
- Return spring with slip ring, removing and installing
- Steering Column Electronic Systems Control Module J527 , removing and installing
- Connector assignment on Steering Column Electronic Systems Control Module J527 - front side
- Turn Signal Switch E2 , removing and installing
- Cruise Control Switch E45 , removing and installing
- Windshield Wiper/Washer Switch E22 , removing and installing
- Access/Start Authorization Switch E415 , servicing
- Access/Start Authorization Switch E415 , removing and installing
- Front Parking Aid Warning Buzzer H22 , removing and installing (8-channel parking aid)
- Rear Parking Aid Warning Buzzer H15 at right belt webbing guide, removing and installing - Avant
- Headlamp Range Control Module J431 , removing and installing
- Light Switch E1 , removing and installing
- Instrument cluster switches, removing and installing
- Glove Compartment Button E316 and Display Button E506 , removing and installing
- Headlamp Adjuster E102 , removing and installing
- Emergency Flasher Switch E3 , removing and installing
- Switches in instrument panel, removing and installing
- Steering Column Adjustment Switch E167 , removing and installing
- Parking Brake Contact Switch F321 , removing and installing
- Access/Start Authorization Button E408 , removing and installing
- Front seat heating switches, removing and installing
- Rear seat heating switches, removing and installing
- Rear cigarette lighter, removing and installing
- Power Window Control Head (in drivers door) E512 , removing and installing
- Door contact switches, removing and installing
- Left Rear Interior Lock Switch E273 / Right Rear Interior Lock Switch E274 (central locking switch), removing and installing
- Anti-theft Immobilizer
- Left/Right Rear Door Handle Switch F274 / F275 , removing and installing
- Left/Right Rear Outside Door Handle Central Locking Button E371 / E372 , removing and installing
- Luggage Compartment Access/Start Authorization Antenna R137 , removing and installing
- Alarm Horn H12 , removing and installing
- Vehicle Inclination Sensor G384 , removing and installing
- Front interior light module, removing and installing
- Front interior light - bulbs, replacing
- Front reading light - bulbs, replacing
- Rear interior light/reading lights, removing and installing
- Rear interior/reading light with round diffusion lens, removing and installing
- Front Passengers Airbag Disabled Indicator Lamp K145 , removing and installing
- Front ashtray light, removing and installing
- Ashtray lighting rear doors, removing and installing
- Front footwell lights, removing and installing
- Rear footwell lights, removing and installing
- Luggage Compartment Light W3 - Avant, removing and installing
- Light bulb for luggage compartment lamp, removing and installing (Avant)
- Signal Horn/Dual Tone Horn H1 , removing and installing
- Heated steering wheel, servicing
- Garage Door Opener Control Module J530 , removing and installing
- Garage Door Opener Control Head E284 , removing and installing
- Component protection
- Left CAN-Bus connector T46a , removing and installing
- Vehicle Electrical System Control Module J519 , removing and installing
- Relay and fuse carrier behind instrument panel, drivers side, removing and installing
- Fuse holder in right instrument panel, removing and installing
- Vehicle Electrical System Control Module 2 J520 , removing and installing
- Special Purpose Vehicle Control Module J608 , removing and installing
- Fuse holder in right luggage compartment, removing and installing
- E-Box in left plenum chamber, removing and installing
- Relay and fuse carrier in E box left plenum chamber, removing and installing
- E-Box right plenum chamber, removing and installing
- Main fuse carrier in E-Box right plenum chamber, removing and installing
- Secondary relay carrier, E-Box right plenum chamber, removing and installing
- Suppressor C24 , removing and installing
- Wiring harness and connectors, repairing
- General notes on repairs on vehicle electrical system
- Notes on repairs for wiring harnesses and connectors
- Notes on repairs on airbag and belt tensioner wiring harness
- Repair of a 0.22 mm 2 or 0.35 mm 2 wire connection
- Safety precautions for repairing wiring harnesses and connectors
- Antenna wires, replacing
- Fiber-optic cable, servicing
- Repairing a fiber-optic cable
- Battery, General Information
- Safety Precautions
- Lead-Acid Battery, Safety Precautions
- Lead-Acid Battery without Visual Indicator
- Central Venting System
- Lead-Acid Battery without Visual Indicator, Checking
- Battery, Visual Inspection
- Battery Electrolyte Level, Checking
- Battery Specific Gravity, Measuring in All Cells
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Battery Post and Terminal, Handling Instructions
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Battery, Charging with Midtronics Diagnostic Conductance Charging Station INC-940
- Totally Discharged Batteries, Charging
- Battery, Quick Charging
- Battery, Support Mode with Midtronics Battery Maintainer PSC-550 or Midtronics Battery Maintainer CXC-2115
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, from MY 2001, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- Cruise Control System, Activating and Deactivating
- Washer Hose Couplings
- Washer Hoses, Repairing
- Smooth Hoses, Repairing
- Corrugated Hoses, Repairing
- HID Headlamps, Safety Precautions
- Anti-Theft Immobilizer, without Access/Start Control Module
- Faulty Transponder or Lost Key
- Induction Coil, Replacing
- Lock Set, Replacement Procedure
- Anti-Theft Immobilizer, with Access/Start Control Module
- Heated Steering Wheel
- Trailer Hitch Wiring Socket
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housing and Harness Connector Repairs, General Information
- Single Wire Seals, Assembly
- Terminal Housings, Releasing and Disassembling
- Terminal Housings, Release and Disassembly, General Information
- Secondary Lock
- Primary Lock
- Primary Connector with Round Terminal Connector Systems
- Primary Connector with Flat Terminal Connector Systems
- Primary Connector with Special Connector Systems
- Antenna Wires, Repairing
- Fiber Optic Cable
- Fiber Optic Cables, Repairing
- Vehicle Diagnosis, Testing and Information Systems
- Vehicle Diagnosis, Testing and Information System VAS 5051B, Connecting
- Safety precautions
- Rules for cleanliness
- Fuel tank, emptying
- B - Emptying a fuel tank less than 1/4 filled
- Fuel tank with attachments, removing and installing
- Fuel Pump (FP) Control Module J538 , removing and installing - Vehicles with FSI engine
- Fuel pump, vehicles with 6-cyl. and 8-cyl. engine, checking delivery rate
- Fuel pump delivery rate, vehicles with 8-cyl. FSI engine, checking
- Fuel pump (vehicles with 10-cyl. engine (Audi S6)), checking delivery rate
- Fuel delivery unit, removing and installing
- Removing
- Installing
- Fuel Level Sensor G , checking
- Fuel Level Sensor G , removing and installing
- Fuel Level Sensor 2 G169 , checking
- Fuel Level Sensor 2 G169 , removing and installing
- Suction jet pump, removing and installing
- Fuel filter, removing and installing
- Installed location
- Fuel system, bleeding
- Evaporative emissions (EVAP) canister, removing and installing
- Hose routing, EVAP/leak detection system
- Leak detection system
- Automatic leak detection system
- Diagnostic leak test, performing
- Checking fuel supply and tank ventilation systems for leaks
- Check activation
- Checking output wiring
- Checking input wiring
- Checking internal resistance
- Checking voltage supply
- Leak Detection Pump (LDP) V144 , removing and installing
- Accelerator pedal module with Throttle Position (TP) sensors, removing and installing
- Adapting kick-down function after replacing throttle position sensor or engine control module
- Engine overview
- Delivery inspection
- Oil change service
- Inspection service
- All switches, all electrical components, all displays and other operating elements: Checking function
- Automatic transmission
- Continuously Variable Transmission (CVT)
- Battery manager: Deactivate transport mode
- Battery level, read out with Guided Fault Finding
- Battery with magic eye
- Battery sealing plugs
- Tires, checking
- Check tread depth.
- Spare wheel
- Brake fluid, changing
- Vehicles with manual transmission
- Continued for all vehicles
- Table - Sequence / quantity of brake fluid
- Brake system: Visual inspection for leaks and damage
- Brake pads: Thickness, checking
- Brake fluid level, dependent on lining wear: Check
- Digital TV Tuner: Assign remote control key fob
- Check vehicle key function
- DTC memory, interrogating with Vehicle Diagnosis, Testing and Information System VAS 5051/5052
- Noise insulation, removing
- Front axle joints: Seal boots, checking play and attachment
- Power steering, checking oil level
- Calibrate rearview mirror with compass
- Ribbed belt, V8 4.2 and V10 5.2, checking tension and condition
- Ribbed belt: Replacing
- A/C system: Check function, set temperature to 72 F (22 C)
- Cooling system: Check freeze protection, add coolant, if necessary
- Air cleaner: Clean air filter housing and replace filter
- Engine (from above and below) and engine compartment: Visual inspection for leaks and damage
- Engine cover, installing
- Engine oil: drain, replace oil filter
- 10-cyl. gasoline engine (5.2 FSI)
- Engine oil: Fill
- Engine: Oil level, checking
- Navigation: Eject button, unlocking
- Interior monitoring, checking function
- Perform test drive
- Wheel bolts
- Correct wheel installation
- Windshield washer system: Checking nozzle setting, adjusting nozzles if necessary
- Headlamp washer system: Check spray jet setting
- Headlamps: Check setting, adjust if necessary
- Check and adjustment conditions
- Headlamps, checking adjustment (with new test screen without 15 ° setting line)
- Fog lights in main headlights
- Fog lights in bumper
- Other additional headlamps
- Windshield/headlamp wiper system: Filling with fluid
- Windshield wiper blades: Park position and checking for damage
- Headlights: Aiming using Hella Universal Beamsetter IV
- Door locks, lock buttons and child safety locks: Checking
- Snow screen, cleaning
- Service display, resetting
- Oil quality, adapting
- Maximum values, adapting
- Adapting language
- Dust and pollen filter: Replacing
- Removing
- Installing
- Removing front axle bumper protection devices
- Removing rear axle bumper protection devices
- Underbody, visual inspection for damage
- Transport mode, deactivating with Vehicle Diagnosis, Testing and Information System VAS 5051/5052
- Plenum chamber water drain, checking and cleaning
- Winter tires from factory
- Timing belt: Replacing
- Clock, setting
- Spark plugs: Replacing
- V8 and V6 gasoline engines
- V10 gasoline engines
- Type plate, Vehicle Identification Number (VIN), engine code
- Suspension blocks, installing
- Vehicle, lifting
- Tow starting/towing
- Vehicle checks within inspection and service framework
- Rear final drive identification
- Code letters, assembly allocation, ratios
- Drivetrain overview
- General repair instructions
- Vehicle jack mode (vehicles with air suspension)
- O-rings, oil seals, gaskets
- Locking elements
- Bolts and nuts
- Bearings
- Adjustment shims
- Servicing driveshaft - component overview
- Driveshaft, removing
- Driveshaft, installing
- Torque specifications
- Driveshaft, separating from rear final drive
- Driveshaft, securing to rear final drive
- Radial runout at driveshaft flange on rear final drive, measuring and marking
- Gear oil in rear final drive, checking
- Rear final drive, removing
- Rear final drive, installing
- Sealing rings for flange shafts, replacing
- Installing
- Differential, removing and installing - overview
- Pinion shaft, removing, installing, dismantling and assembling - overview
- Pulling off flange
- Inserting O-ring
- Driving in seal for driveshaft flange
- Installing flange
- Tightening nut for pinion and adjusting friction torque
- Set following frictional torques
- Secure nut for pinion
- General notes
- Adjustment overview
- Recommended sequence for adjusting gear set
- Pinion, adjusting
- Determining thickness of adjustment shim S 3
- Table of adjustment shims
- Performing measurement check - checking dimension "r"
- Ring gear, adjusting
- Total shim thickness " S total " (S 1 plus S 2 ), determining
- Determining initial shim thickness " S 1 "
- Torsional backlash, adjusting
- Calculating mean backlash
- Determining shim thickness S 2
- Determining shim thickness S 1
- Identification of rear final drive
- Code letters, aggregate allocation, ratios, capacities, Audi A4 2002 >, Cabriolet 2003 >
- Code letters, aggregate allocation, ratios, capacities, Audi A6 2005 >
- Code letters, aggregate allocation, ratios, capacities, Audi A8 2004 >
- Power transfer, overview
- General Repair Notes
- Vehicle jack mode on vehicles with air spring suspension
- O-rings, gaskets, seals
- Securing rings
- Nuts, bolts
- Driveshaft, servicing overview
- Driveshaft (Audi A4 and Cabriolet, Audi A6), removing and installing
- Driveshaft (Audi A4 and Cabriolet, Audi A6), removing
- Installing driveshaft - Audi A4 and Cabriolet, Audi A6
- Driveshaft, removing and installing - Audi A8
- Removing driveshaft - Audi A8
- Installing driveshaft - Audi A8
- Driveshaft, disconnecting from rear final drive
- Driveshaft, securing to rear final drive
- Measure radial play at flange/driveshaft and mark
- Axle oil in rear final drive, checking
- Rear final drive, removing and installing
- Rear final drive (Audi A4 and Cabriolet, Audi A6), removing and installing
- Installing rear final drive - Audi A4 and Cabriolet, Audi A6
- Rear final drive (Audi A8), removing and installing
- Installing rear final drive - Audi A8
- Oil seals for flange shafts, replacing
- Sealing ring for flange/driveshaft (rear final drive installed), replacing
- General information
- Front gas-filled shock absorber, release gas and draining
- Rear gas-filled struts, venting
- Front suspension strut (air spring suspension), draining
- Pressure reservoir, draining
- Power steering gear, emptying
- Leakages at shock absorbers
- Shock absorbers noises
- Shock absorbers (removed from vehicle), checking
- Shock absorbers on shock tester, testing
- Raising and lowering with air spring suspension system opened and not opened
- General notes
- Contact corrosion!
- Repairing damaged threads in longitudinal member (subframe to body)
- Subframe, removing and installing
- Bonded rubber bushings for subframe, replacing
- Stabilizer bar, removing and installing
- Cross member, removing and installing
- Coupling rod, removing and installing
- Suspension strut (coil spring) with mounting bracket, removing and installing
- Suspension strut (coil spring) with mounting bracket, servicing
- Coil spring, installing
- Upper link (coil spring), removing and installing
- Bearing for upper front and rear link, replacing
- Dampening adjustment valve , replacing
- Boot, replacing
- Suspension strut (air spring suspension), charging
- Upper link (air spring suspension), removing and installing
- Control arm, removing and installing
- Control arm bearing, replacing
- Level control system sensor, removing and installing
- Wheel bearing housing, removing and installing
- Wheel bearing unit, removing and installing
- Tunnel cross member, removing and installing
- Dome brace, removing and installing
- Drive axle, removing and installing
- Collar bolt for outer joint of drive axle, loosening and tightening
- Grease quantities and types
- Disassembling outer constant velocity joint
- Installing outer constant velocity joint
- Outer CV joint, checking
- Small and large clamp on triple roller joint and outer joint, tensioning
- Damaged threads in longitudinal member (subframe to body), repairing
- For vehicles with coil springs, lift wheel suspension in curb weight position
- For vehicles with air springs, lift wheel suspension in control position
- Subframe with attachments, removing and installing
- Coupling rod and stabilizer bar, removing and installing
- Bearings for stabilizer bar, replacing
- Bonded rubber bushing for differential cross member, replacing
- Coupling rod with stabilizer bar, removing and installing
- Trapezoidal control arm, removing and installing
- Upper control arm, removing and installing
- Tie rod, removing and installing
- Coil spring, removing and installing
- Air springs, removing and installing
- Boot, removing and installing
- Shock absorber for air spring suspension, removing and installing
- Shock absorber for air spring suspension, servicing
- Shock absorber for coil spring, servicing
- Outer CV joint of 88 mm or 100 mm diameter, servicing
- Install clamp on outer joint and tension
- Removing inner CV joint of 108 mm diameter
- Installing inner CV joint of 108 mm diameter
- Inner constant velocity joint, checking
- Settings for air spring suspension, and connecting VAS 5051 and selecting functions
- Possible level control settings
- Vehicle level, adjusting
- Vehicle jack mode
- Operating with something in tow
- Shipping mode
- VAS 5051 , connecting and selecting functions
- Level control system, servicing
- Front Vehicle Level Sensor , removing and installing
- Rear Vehicle Level Sensor , removing and installing
- Left Front Body Acceleration Sensor G341 and Right Front Body Acceleration Sensor G342 , removing and installing
- Rear Body Acceleration Sensor G343 , removing and installing
- Level Control System Control Module J197 , removing and installing
- Level Control System Control Module, adjusting again
- Body acceleration signal of front/rear body acceleration sensors, checking
- System bleeding or charging
- Control position, adapting again
- Pneumatic level control
- Connecting piece, replacing
- Tightening torques
- Air supply unit, removing and installing
- Level Control System Solenoid N111 , removing and installing
- Level Control Pump Temperature Sensor G290 , removing and installing
- Solenoid valve block, removing and installing
- Pressure reservoir, removing and installing
- Wheels and Tires
- General Information
- Tire Pressure Monitoring Control Module J502 , removing and installing
- Rear Tire Pressure Monitoring Antenna R96 , removing and installing
- Tire pressure monitoring system, system operation
- Tire change
- Metal valve body, removing and installing
- Wheel alignment must be checked if
- Explanatory notes for Production Relevant numbers (PR No.)
- Specifications for wheel alignment
- Test requirements
- Preparations for measurement
- Mechanical center position of rack, checking
- Runout compensation
- Allocation of adapter to suspension for alignment
- Work procedure for vehicle alignment, overview
- In vehicles with air spring suspension, check control position for axle alignment
- Front axle camber, checking and evening out if necessary
- Aligning upper control arm
- Rear axle toe, adjusting
- Adjusting Toe-In Curve on Front Axle
- Bringing vehicle into initial position for alignment
- Lifting vehicle with suspension 1BA, 1BE, 1BR, 1BV, 1BK, 1BB
- Adaptive Cruise Control (ACC)
- General notes for ACC
- ACC sensor, removing and installing
- ACC sensor, disassembling and assembling
- Steering wheel with airbag
- Steering wheel with airbag, removing and installing
- Steering column
- Steering column, assembly overview
- Disassembly and assembly sequence
- Electric steering wheel position, setting
- Entry assistance for vehicles with seat memory
- Power steering gear
- Power steering gear, assembly overview
- Installation position of bulkhead boot gasket
- Centering steering
- Steering gear, servicing
- Servotronic Solenoid Valve N119 , removing and installing
- Power steering gear, adjusting
- Tie rod ball joint, removing and installing
- Checking fluid level, bleeding steering system, checking for leaks
- Power steering fluid level, checking
- Steering system, bleeding after reassembly
- Steering system, checking for leaks
- Vane pump, hydraulic lines, reservoir, vehicles with 6-cyl. 3.2L engine
- Vehicles with 6-cyl. 3.2L engine, assembly overview
- Vane pump (vehicles with 6-cyl. 3.2L engine), removing and installing
- Removing
- Installing
- Vane pump, hydraulic lines, reservoir, vehicles with 8-cyl. engine
- Vehicles with 8 cyl. engine, assembly overview
- Securing return hoses at long member
- Installation position in long member
- Vane pump (vehicles with 8-cyl. engine), removing and installing
- Sealing ring and O-ring for vane pump (vehicles with 8 cyl. gas engine), replacing
- Vane pump, hydraulic lines, reservoir, vehicles with 10-cyl. gas engine
- Vehicles with 10 cyl. engine, assembly overview
- Delivery pressure of vane pump (vehicles with 10-cyl. gas engine), checking
- Vane pump (vehicles with 10 cyl. gas engine), assembly overview
- Vane pump, removing and installing
- Sealing ring and O-ring for vane pump (vehicles with 10 cyl. engine), replacing