GENERAL DATA
| B6324S, B6324S2 | B6304T2 |
|---|
| Engine code | 98 | 99 |
| Power (kw / rpm) | 175 / 6200 | 210 / 5400 |
| Max torque (Nm / rpm) | 320 / 3200 | 400 / 1500-4800 |
| Max rpm | 6500 stationary / 6750 transient | 6500 stationary / 6750 transient |
| Idling (rpm) | 650 | 650 |
| Stroke (mm) | 96.00 | 93.20 |
| Swept volume (liters) | 3.192 | 2.953 |
| Firing sequence | 1-5-3-6-2-4 | 1-5-3-6-2-4 |
| Compression ratio | 10.8 | 9.3 |
| Weight, including oil (kg) | 186.5 | 190.9 |
CYLINDER
| Cylinder dimensions (diameter) nominal per class |
|---|
| C-marked 1 ........ mm | 84.00 - 84.01 | 82.00 - 82.01 |
| D-marked 1 ........ mm | 84.02 - 84.03 | 82.02 - 82.03 |
| E-marked 1 ........ mm | 84.04 - 84.05 | 82.04 - 82.05 |
Scheme 18
Scheme 18: COOLING DUCT, ENGINE BLOCK
| Length........ mm | 0.85-1.15 |
Scheme 19
| Piston dimensions (diameter) nominal per class |
|---|
| B6324S, B6324S2 | B6304T2 |
| C-marked 1 ........ mm | 83.96 | 81.95 |
| D-marked 1 ........ mm | 83.97 | 81.96 |
| E-marked 1 ........ mm | 83.98 | 81.97 |
| TDC 0.4-marked 1 ........ mm | 84.36 | 82.35 |
| 1 Classification is marked on the top of the piston. |
PISTON RUNNING CLEARANCE
| Tolerance piston/cylinder - top........ mm | 0.026 - 0.050 | 0.04-0.06 |
PISTON RINGS
| Top ring........ mm | Height: 1.20 - 0.01/-0.03 Axial clearance: 0.03 - 0.07 | Height: 1.20 - 0.01/-0.03 Axial clearance: 0.03 - 0.07 |
|---|
| 2nd ring........ mm | Height: 1.50 - 0.01/-0.03 Axial clearance: 0.03 - 0.07 | Height: 1.50 - 0.01/-0.03 Axial clearance: 0.03 - 0.07 |
| Oil ring........ mm | Height: 2.00 - 0.01/-0.136 Axial clearance: 0.02-0.166 | Height: 2.00 - 0.01/-0.136 Axial clearance: 0.02-0.166 |
PISTON PIN
| Diameter/tolerance........ mm | 21.00 | 21.00 |
Scheme 20
| Intake |
|---|
| B6324S, B6324S2 | B6304T2 |
| Length (A)........ mm | 106.19 +/-0.07 | 128.42 +/-0.27 |
| Diameter on crown (B)........ mm | 33.00 +/-0.15 | 31.00 +/-0.15 |
| Diameter on shaft (C)........ mm | 5.97 | 5.97 |
| Valve seat angle (D)........° | 44.5 | 44.5 |
| Valve angle........° | 18.75 | 18.75 |
| Play in steering........ mm | 0.03 - 0.06 | 0.03 - 0.06 |
| Valve clearance........ mm | | 0.20 +/-0.05 |
| Exhaust |
| Length (A)........ mm | 129.96 +/-0.27 | 129.96 +/-0.27 |
| Diameter on crown (B)........ mm | 28 +/-0.15 | 27 +/-0.15 |
| Diameter on shaft (C)........ mm | 5.96 - 5.95 | 5.96 - 5.95 |
| Valve seat angle (D)........° | 44.5 | 44.5 |
| Valve angle (D)........° | 18.75 | 18.75 |
| Play in steering........ mm | 0.031 - 0.07 | 0.031 -0.07 |
| Valve clearance........ mm | 0.45 +/-0.05 | 0.45 +/-0.05 |
VALVE SEATS
| Seat angle........° | 45.00 +/-0.01 | 45.00 +/-0.01 |
TAPPETS
| Diameter........ mm | 32.00 -0.02/-0.04 | 32.00 -0.02/-0.04 |
|---|
| Thickness........ mm | 2.95 - 3.68 +/-0.01 | 2.95 - 3.68 +/-0.01 |
VALVE SPRINGS
| Height unloaded........ mm | 45.4 +1.5/-0.5 | 45.4 +1.5/-0.5 |
CAMSHAFTS
| Inlet |
|---|
| B6324S, B6324S2 | B6304T2 |
| Lift height high lift........ mm | 10 | 8.45 |
| Lift height low lift........ mm | 3.6 | 8.45 |
| Exhaust |
| Lift height........ mm | 10 | 9.45 |
CYLINDER HEAD
| Max. distortion........ mm | 0.5 | 0.5 |
|---|
| Max. distortion, transverse........ mm | 0.3 | 0.3 |
| Height........ mm | 149.40 +/-0.15 | 149.40 +/-0.15 |
CLASSIFICATION OF MAIN BEARINGS
| Marking crank/block | The crankshaft is marked on the shank that the ring gear is on. Read from rear edge. |
|---|
| Classification | Table Main bearing journal classes below |
CRANKSHAFT
| Max. radial run-out main bearing pin (relative main bearing 1 & 7)........ mm | 0.08 | 0.08 |
|---|
| Main bearing axial clearance........ mm | 0.08 - 0.27 | 0.08 - 0.27 |
BIG END JOURNALS
| Diameter standard........ mm | 50.00 | 50.00 |
|---|
| Bearing recess width........ mm | 26.0 +/-0.1 | 26.0 +/-0.1 |
| Max. parallelity (against main bearing center shaft)........ mm | 0.015 | 0.015 |
| Max. diameter variation........ mm | 0.01 | 0.01 |
MAIN BEARING JOURNALS
| B6324S, B6324S2 | B6304T2 |
|---|
| Diameter standard........ mm | 65.00 | 65.00 |
| Bearing recess width........ mm | 26.00 +/-0.15 | 26.00 +/-0.15 |
CONNECTING RODS
| Diameter bearing position big-end........ mm | 53.00 | 53.00 |
|---|
| Diameter bearing position small-end........ mm | 21.00 | 21.00 |
| Maximum ovality in the bearing recesses........ mm | 0.006 | 0.006 |
| Length big-end - small end........ mm | 147.5 | 147.5 |
OIL PUMP
| B6324S, B6324S2 | B6304T2 |
|---|
| Flank play Oil pump........ mm | 0.087 +/-0.022 | 0.087 +/-0.022 |
OIL PRESSURE
| 13.3 r/s (800 rpm)........ Mpa | Min. 0.10 | Min. 0.10 |
|---|
| 66.7 r/s (4000 rpm)........ Mpa | Min. 0.35 | Min. 0.35 |
| Maximum oil pressure (the relief valve opens)........ Mpa | 0.45 | 0.45 |
THERMOSTAT
| Starts to open at........°C | 90 | 90 |
|---|
| Fully open at........°C | 105 | 105 |
Scheme 21
Scheme 21: MAIN BEARING CLASSES
Scheme 22
- Classification cylinder block
- Classification crankshaft
- Cylinder block
- Intermediate section
- Main bearing
- Throw-out bearing
- Thickness
MARKING
- P/N
- Cylinder class
- Bearing class
- Engine serial number
- Engine type
| B6304T4 |
|---|
| Engine code | 90 |
| Power (kw / rpm) | 224 / 5400 |
| Power (kw / rpm) US | 220 / 5400 |
| Max torque (Nm / rpm) | 400 / 1500-4800 |
| Max rpm | 6500 stationary / 6750 transient |
| Idling (rpm) | 590 |
| Stroke (mm) | 93.20 |
| Swept volume (liters) | 2.953 |
| Firing sequence | 1-5-3-6-2-4 |
| Compression ratio | 9.3 |
| Weight, including oil (kg) | 193 |
| Cylinder dimensions (diameter) nominal per class |
|---|
| C-marked 1 ........ mm | 82.00 +0.01/ +0.00 |
| D-marked 1 ........ mm | 82.00 +0.02/+0.01 |
| E-marked 1 ........ mm | 82.00 +0.03/+0.02 |
COOLING DUCT, ENGINE BLOCK
| Length........ mm | 0.85-1.15 |
PISTONS
| Piston dimensions (diameter) nominal per class |
|---|
| B6304T4 |
| C-marked 1 ........ mm | 81.95 |
| D-marked 1 ........ mm | 81.96 |
| E-marked 1 ........ mm | 81.97 |
| TDC 0.4-marked 1 ........ mm | 82.35 |
| 1 Classification is marked on the top of the piston. |
| Tolerance piston/cylinder - top........ mm | 0.04-0.06 |
| Top ring........ mm | Height: 1.20 - 0.01/-0.03 Axial clearance: 0.03 - 0.07 |
|---|
| 2nd ring........ mm | Height: 1.50 - 0.01/-0.03 Axial clearance: 0.03 - 0.07 |
| Oil ring........ mm | Height: 2.00 - 0.01/-0.136 Axial clearance: 0.02-0.166 |
| Diameter/tolerance........ mm | 21.00 |
VALVES
| Intake |
|---|
| B6304T4 |
| Length (A)........ mm | 128.42 +/-0.27 |
| Diameter on crown (B)........ mm | 31.00 +/-0.15 |
| Diameter on shaft (C)........ mm | 5.97 |
| Valve seat angle (D)........° | 44.5 |
| Valve angle........° | 18.75 |
| Clearance in guide........μm | 30 - 60 |
| Valve clearance........ mm | 0.20 +/-0.05 |
| Exhaust |
| Length (A)........ mm | 129.96 +/-0.27 |
| Diameter on crown (B)........ mm | 27 +/-0.15 |
| Diameter on shaft (C)........ mm | 5.96 - 5.95 |
| Valve seat angle (D)........° | 44.5 |
| Valve angle (D)........° | 18.75 |
| Clearance in guide........μm | 31 - 70 |
| Valve clearance........ mm | 0.45 +/-0.05 |
| Seat angle........° | 45.00 +/-0.01 |
| Diameter........ mm | 32.00 -0.02/-0.04 |
|---|
| Thickness........ mm | 2.95 - 3.68 +/-0.01 |
| Height unloaded........ mm | 45.4 +1.5/-0.5 |
| Inlet |
|---|
| B6304T4 |
| Lift height high lift........ mm | 8.45 |
| Lift height low lift........ mm | 8.45 |
| Exhaust |
| Lift height........ mm | 9.45 |
| Max. distortion........ mm | 0.5 |
|---|
| Max. distortion, transverse........ mm | 0.3 |
| Height........ mm | 149.40 +/-0.15 |
| Marking crank/block | The crankshaft is marked on the shank that the ring gear is on. Read from rear edge. |
|---|
| Classification | Table Main bearing journal classes below |
| Max. radial run-out main bearing pin (relative main bearing 1 & 7)........ mm | 0.08 |
|---|
| Main bearing axial clearance........ mm | 0.08 - 0.27 |
| Diameter standard........ mm | 50.00 |
|---|
| Bearing recess width........ mm | 26.0 +/-0.1 |
| Max. parallelity (against main bearing center shaft)........ mm | 0.015 |
| Max. diameter variation........ mm | 0.01 |
| B6304T4 |
|---|
| Diameter standard........ mm | 65.00 |
| Bearing recess width........ mm | 26.00 +/-0.15 |
| Diameter bearing position big-end........ mm | 53.00 |
|---|
| Diameter bearing position small-end........ mm | 21.00 |
| Maximum ovality in the bearing recesses........ mm | 0.006 |
| Length big-end - small end........ mm | 147.5 |
| B6304T4 |
|---|
| Flank play Oil pump........ mm | 87 +/-22 |
| 13.3 r/s (800 rpm)........ Mpa | Min. 0.10 |
|---|
| 66.7 r/s (4000 rpm)........ Mpa | Min. 0.35 |
| Maximum oil pressure (the relief valve opens)........ Mpa | 0.45 |
| Starts to open at........°C | 90 |
|---|
| Fully open at........°C | 105 |
MAIN BEARING CLASSES
- Classification cylinder block
- Classification crankshaft
- Cylinder block
- Intermediate section
- Main bearing
- Throw-out bearing
- Thickness
ENGINE (B6324S; 2008-2010)
ENGINE (B6324S2; 2010)
- P/N
- Cylinder class
- Bearing class
- Engine serial number
- Engine type
| B6324S4 | B6324S5 |
|---|
| Engine code | 94 | 95 |
| Power (kw / rpm) | 170 / 6200 | 179 / 5400 |
| Max torque (Nm / rpm) | 300 / 3200 | 320 / 1500-4800 |
| Max rpm | 6500 stationary / 6750 transient | 6500 stationary / 6750 transient |
| Idling (rpm) | 590 | 590 |
| Stroke (mm) | 96.00 | 93.2 |
| Swept volume (liters) | 3.192 | 3.192 |
| Firing sequence | 1-5-3-6-2-4 | 1-5-3-6-2-4 |
| Compression ratio | 10.3 | 10.8 |
| Weight, including oil (kg) | 181.5 | 182.5 |
| Cylinder dimensions (diameter) nominal per class | B6324S4/B6324S5 |
|---|
| C-marked 1 ........ mm | 82.00 +0.01/ +0.00 |
| D-marked 1 ........ mm | 82.00 +0.02/+0.01 |
| E-marked 1 ........ mm | 82.00 +0.03/+0.02 |
| Length........ mm | 0.85-1.15 |
| Piston dimensions (diameter) nominal per class | |
|---|
| C-marked 1 ........ mm | 81.95 |
| D-marked 1 ........ mm | 81.96 |
| E-marked 1 ........ mm | 81.97 |
| TDC 0.4-marked 1 ........ mm | 82.35 |
| 1 Classification is marked on the top of the piston. |
| Tolerance piston/cylinder - top........ mm | 0.04-0.06 |
| Top ring........ mm | Height: 1.20 - 0.01/-0.03 Axial clearance: 0.03 - 0.07 |
|---|
| 2nd ring........ mm | Height: 1.50 - 0.01/-0.03 Axial clearance: 0.03 - 0.07 |
| Oil ring........ mm | Height: 2.00 - 0.01/-0.136 Axial clearance: 0.02-0.166 |
| Diameter/tolerance........ mm | 21.00 |
| Intake | |
|---|
| Length (A)........ mm | 128.42 +/-0.27 |
| Diameter on crown (B)........ mm | 31.00 +/-0.15 |
| Diameter on shaft (C)........ mm | 5.97 |
| Valve seat angle (D)........° | 44.5 |
| Valve angle........° | 18.75 |
| Clearance in guide........μm | 30 - 60 |
| Valve clearance........ mm | 0.20 +/-0.05 |
| Exhaust |
| Length (A)........ mm | 129.96 +/-0.27 |
| Diameter on crown (B)........ mm | 27 +/-0.15 |
| Diameter on shaft (C)........ mm | 5.96 - 5.95 |
| Valve seat angle (D)........° | 44.5 |
| Valve angle (D)........° | 18.75 |
| Clearance in guide........μm | 31 - 70 |
| Valve clearance........ mm | 0.45 +/-0.05 |
| Seat angle........° | 45.00 +/-0.01 |
| Diameter........ mm | 32.00 -0.02/-0.04 |
|---|
| Thickness........ mm | 2.95 - 3.68 +/-0.01 |
| Height unloaded........ mm | 45.4 +1.5/-0.5 |
| Inlet | |
|---|
| Lift height high lift........ mm | 8.45 |
| Lift height low lift........ mm | 8.45 |
| Exhaust |
| Lift height........ mm | 9.45 |
| Max. distortion........ mm | 0.5 |
|---|
| Max. distortion, transverse........ mm | 0.3 |
| Height........ mm | 149.40 +/-0.15 |
| Marking crank/block | The crankshaft is marked on the shank that the ring gear is on. Read from rear edge. |
|---|
| Classification | Table Main bearing journal classes below |
| Max. radial run-out main bearing pin (relative main bearing 1 & 7)........ mm | 0.08 |
|---|
| Main bearing axial clearance........ mm | 0.08 - 0.27 |
| Diameter standard........ mm | 50.00 |
|---|
| Bearing recess width........ mm | 26.0 +/-0.1 |
| Max. parallelity (against main bearing center shaft)........ mm | 0.015 |
| Max. diameter variation........ mm | 0.01 |
| Diameter standard........ mm | 65.00 |
|---|
| Bearing recess width........ mm | 26.00 +/-0.15 |
| Diameter bearing position big-end........ mm | 53.00 |
|---|
| Diameter bearing position small-end........ mm | 21.00 |
| Maximum ovality in the bearing recesses........ mm | 0.006 |
| Length big-end - small end........ mm | 147.5 |
| Flank clearance Oil pump........μm | 87 +/-22 |
| 13.3 r/s (800 rpm)........ Mpa | Min. 0.10 |
|---|
| 66.7 r/s (4000 rpm)........ Mpa | Min. 0.35 |
| Maximum oil pressure (the relief valve opens)........ Mpa | 0.45 |
| Starts to open at........°C | 90 |
|---|
| Fully open at........°C | 105 |
- Classification cylinder block
- Classification crankshaft
- Cylinder block
- Intermediate section
- Main bearing
- Throw-out bearing
- Thickness
