Home/Volvo/XC70/Volvo XC70 I рестайлинг (2004-2007)/Repair manual/Transmission - Removal, Replacement and Installation (Xc)/Installing front end components, continued

Contents

Section: Transmission - Removal, Replacement and Installation (Xc)

Preparations

Installing bevel gear

Installing members

Installing drive shaft and bearing cap on pilot bearing for shaft

Checking oil level in bevel gear

Installing front suspension components

Installing front end components, continued

Removing brass pipe

Filling with oil

Replacing pinion seal for bevel gear

Removing three-way catalytic converter (TWC)

Installing three-way catalytic converter (TWC)

Removing bevel gear

Sealing rings bevel gear, replacing

Checking marking

Bevel gear

Removing front end components, continued

Removing drive shaft

Removing propeller shaft

Install engine pad screws

Installing charge air hose (only D5244T/T2)

Installing screws for charge air pipe

Installing oscillation damper

Installing bracket

Installing propeller shaft

Installing drive shaft

Installing heat deflector plate (only D5244T/T2)

Filling with transmission oil, M58/M66

Filling transmission oil, AW

Replacing

Removing pinion seal

Installing seal

Removing sealing ring

Installing sealing ring

Removing heat deflector plate (only D5244T/T2)

Disconnecting front suspension components

Removing spring strut from control arm

Removing propeller shaft, front

Removing screws from charge air pipe (only D5244T/T2)

Removing charge air hose

Removing bracket for catalyst

Removing collision protection nuts (only RHD)

Removing screws for rear engine pad

Raising engine / transmission using mobile jack

Greasing splines

Installing the propeller shaft

Installing the drive shaft and bearing cap on the pilot bearing for the shaft

Installing the sealing ring for the CV joint housing on the stub axle

Installing the drive shaft

Checking the oil level in the bevel gear

Installing ball joint nut

Pinion seal bevel gear, replacing

Transfer case ventilation valve

Removing gear selector knob

Installing new boot

Installing top panel

Installing gear selector knob

Installing mechanical cable

Initial setting of key lock cable (adjusting)

Finishing work

Installing guide sleeve

Gear selector cables, replacing

Removing center console

Installing center console

Installing air cleaner (ACL) housing

Installing front wheels

Removing panel

Removing top panel

Installing printed circuit board on holder and gear selector stop

Installing gear selector boot in top panel

Solenoid back-up (reverse) inhibitor, replacing

Installing solenoid

Boot, gear selector, replacing

Cable key interlock, replacing

Gear selector knob, replacing

Removing gaiter from top panel

Installing gaiter

Preparatory work

Finishing

Transmission cable, replacing

Removing air cleaner (ACL) housing

Removing gear selector cable from ball joint

Removing gear selector cables

Installing service clips

Installing rubber grommet

Feeding in gear selector cable from engine compartment

Fitting wheel

Final check

Control system, replacing

Engine wash

Installing control system

Oil level, checking and adjusting

Installing splashguard under engine

Cover brake cylinder B4 automatic transmission, replacing

Removing components

Installing snap ring

Adapting control module

Checking function of transmission

Gear-shift position sensor, replacing

Removing gear-shift position sensor V70 2000- Model years 2000 and 2001

Removing engine compartment components

Removing transmission cable

Removing gear-shift position sensor

Removing connector from transmission

Installing connector on transmission

Adjusting gear-shift position sensor

Installing gear-shift position sensor, continued

Installing gear selector cable

Installing engine compartment components

Installing gear-shift position sensor

Install new sensor

Insert cables between oil cooler hose and control system cover

Connect connector to transmission

Install air cleaner (ACL) housing

Checking and adjusting the gear-shift position sensor

Installing cable duct

Replacing sealing ring for oil pump

Removing transmission

Installing transmission

Sealing ring, gear shift linkage rod, replacing

Removing gear-shift position sensor from gear shift linkage rod

Solenoid control system, replacing

Replacing and checking solenoids

Removing control system cover

Checking resistance of SLT, SLS and SLU

Replacing solenoids S1-S5

Installing control system cover

Removing control system

Replacing sealing rings

Checking gear selector slider

Points to observe when replacing control module

Ordering software

Conditions

Installing oil plug

Further filling

Checking oil level

Installing angle gear

Installing collision protection system over steering gear

Installing battery cable

Splines greasing

Gearbox, removing

Transmission, removing

Disconnecting battery lead

Removing components from gearbox

Removing gearbox mounting screws

Removing coolant hose from passenger compartment heater

Installing lifting beam and lifting hook on engine lifting eyelet

Removing air baffle and splash guard under engine

Removing screw for cable duct

Removing cross members from body

Measuring position of tie rod in steering gear

Exposing steering shaft joint

Removing front suspension components (both sides)

Preparations when removing gearbox

Preparations for lowering sub-frame

Removing right-hand drive shaft

Removing left-hand drive shaft

Lowering sub-frame

Removing rear engine mounting

Removing oil pipe from gearbox

Lowering engine and gearbox

Installing fixture on mobile jack and gearbox

Removing all screws for gearbox and engine

Removing gearbox

Connecting sleeve

Replacing gear-shift position sensor

Replacing sealing ring the oil pump

Transmission control module (TCM), replacing

Input shaft seal

Installing clutch cylinder

Shift shaft seal, replacing

Installing shift lever

Removing splash guards and front wheels

Installing splash guards and front wheels

Lifting engine and transmission to horizontal position

Fitting sub-frame to body

Installing sealing ring for CV joint housing

Checking oil level in transmission

Installing water hose

Input shaft, cleaning

Removing coolant hose from heater unit

Removing mounting screws from gearbox

Removing splash guards

Removing links, tie rod and bolt for drive shaft

Removing nut from ball joint (both sides)

Removing screws from sub-frame support plates (both sides)

Removing drive shaft from stub axle (right-hand side)

Removing sealing ring for CV joint housing from stub axle

Removing cap for drive shaft support bearing

Pressing up sub-frame on right-hand side

Removing cross members

Removing bracket for power supply cable for heated oxygen sensor (HO2S) from sub-frame

Removing collision protection system over steering gear (only applies to right-hand drive vehicles)

Removing screw for rear engine pad

Installing fixture to mobile jack

All sections

Installing front end components, continued Volvo XC70 I рестайлинг

Transmission - Removal, Replacement and Installation (Xc)

Installing front end components, continued

Install

the screw for the drive shaft / wheel hub. Use a new screw. Tighten. See «Summary of tightening torques for specific components»(ref-431147-S27135259592011101900000) .
the anti-roll bar link on the spring strut. Use a new M12 lock nut. Tighten
the wheel. See «Installing wheels»(ref-430991-S20645896442011101900000) .