Removal
- Using Clutch Plate Holder (999-5596-5), hold clutch plate stationary and remove compressor shaft nut. Remove clutch plate and shim(s) using Puller (999-5597-3). Keep shims in the order in which they were removed. (Scheme 1)
- Remove pulley snap ring. Using Puller (999-5598-1) and Adapter (999-5599-3 or 999-5618-7), remove pulley. Mark position of clutch coil for installation. Disconnect electrical lead. Remove clutch coil snap ring and clutch coil, as necessary.
Installation
- Install clutch coil and snap ring. Ensure clutch coil electrical lead is properly positioned on compressor housing. Position pulley on compressor. Using Puller (999-5598-1) and Adapter (999-5519-5 or 999-5600-5), press pulley onto compressor and install snap ring.
- Install shims in reverse order of removal and clutch plate. Hold clutch plate stationary and tighten compressor shaft nut to 11 ft. lbs. (15 N.m). Using a feeler gauge, ensure air gap between pulley and clutch plate is 0.012-0.020" (0.30-0.50 mm). If air gap is incorrect, add or remove shims as necessary.
