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Incorrect charging Volvo V70 II facelift

Incorrect charging

Incorrect charging may result in permanent damage to the battery. Incorrect charging may be, for example, charging using a current/voltage that is so strong that the temperature of the electrolyte increases or that the gas development is too powerful.

Increased electrolyte temperature

If charging occurs with an extremely high current, the temperature of the electrolyte will increase considerably as the battery begins to reach full charge. Excessive temperature may damage the materials in the battery and increase the risk of short-circuits.

Intensive gas development

If the gas development during charging is extremely intensive, some of the particles may be forced loose from the active materials on the plates. The plates suffer wear, reducing the service life and capacity. Short-circuits may occur as released particles drop to the bottom of the cell container or cross to the opposite plate.

To ensure optimal performance, always charge batteries according to Volvo's instructions.

CAUTIONFor charging AGM-batteries, use only chargers that are both current and voltage-controlled. AGM-batteries are sensitive to overcharging and must be charged with an adapted charger. This since a battery that is charged with too high voltage/current does not absorb all the energy and the excess is converted to heat. When the battery becomes too warm the electrolyte evaporates (acid). When the pressure in the battery becomes too high, the gas is released through the battery box safety valve. When the water volume decreases the acid concentrates to an unacceptable high level, which may destroy the battery

Scheme 86

Scheme 86: Sulfation

Lead sulphate is formed on the plates during discharge. Normally small crystals are formed, which then revert to lead and lead oxide when the battery charges.

In certain circumstances during discharge, large insoluble crystals of lead sulphate may be formed. These crystals may form an insulating layer on the plates. This reduces the effective surface of the plates, reducing the contact between the active materials on the plates and the electrolyte. As a result, the capacity of the battery reduces considerably. This is called sulfation and is a result of a battery being left standing for a long period (in excess of two weeks) at a low charge, or because the battery has been under charged repeatedly.

The plates always expand slightly during discharge. If the discharge is very slow, the expansion may be so great that the plates deform or crack. Such damage is permanent and the battery cannot be used again. If a battery has undergone excessive sulfation, it may be possible to renovate the battery by charging the battery slowly using a very low current.

Regular maintenance charging will prevent sulfation.