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Home/Volvo/V50/Volvo V50 I рестайлинг (2007-2012)/Repair manual/Clutch - Removal, Replacement and Installation/PREPARATORY WORK
Contents Section: Clutch - Removal, Replacement and Installation All sections

PREPARATORY WORK Volvo V50 I рестайлинг

Clutch - Removal, Replacement and Installation 20 illustrations ~776 words

PREPARATORY WORK

IGNITION OFF

Ignition off.

Note. Leave the key in the ignition.

DISCONNECTING THE BATTERY LEAD

Scheme 13

Scheme 13: PREPARATORY WORK
Scheme 13: PREPARATORY WORK

Remove

  1. the battery negative cable. See: «BATTERY DISCONNECTING AND CONNECTING»(ref-466644-S02084484912012042500000)
  2. the box for the battery.

REMOVING THE STEERING GEAR SCREWS

Scheme 14

Scheme 14
Scheme 14

Slacken off the 2 steering gear screws. Leave the screws attached by a few threads.

Remove

  1. the front wheels on both sides
  2. the splashguard under the engine.

DRAINING TRANSMISSION FLUID

Scheme 15

Scheme 15
Scheme 15

Position a container underneath the transmission. Remove the drain plug (1). Drain the oil. Install the plug with a new gasket. Tighten. See: TIGHTENING TORQUE .

REMOVING DRIVE SHAFTS

Remove the drive shafts. See: REAR AXLE, DRIVE SHAFTS - REMOVAL, REPLACEMENT AND INSTALLATION .

REMOVING THE SUB-FRAME SCREWS

Scheme 16

Scheme 16: REMOVAL
Scheme 16: REMOVAL

Remove the two screws between the steering gear and the sub-frame

Slacken off the sub-frame front and upper screws (x2) at the front edge 3-4 turns on both sides.

REMOVING THE ANTI-ROLL BAR

Scheme 17

Scheme 17
Scheme 17

Note. The anti-roll bar will still hang from the anti-roll stays.

HINT: The screws can be accessed from the top.

Place see 9985972 together with see 9995972 in light contact under the sub-frame.

Detach the rubber mountings for the exhaust pipe from the bracket.

Remove the screws at the rear edge of the sub-frame. Remove the screw for the torque rod mounting at the front edge.

Lower the rear edge of the sub-frame a little. Remove the screws for the anti-roll bar that can be accessed from the top.

Remove the anti-roll bar.

HINT: Position the rear edge of the anti-roll bar on the sub-frame and allow it to follow the sub-frame down.

HANGING UP THE STEERING GEAR

Scheme 18

Scheme 18
Scheme 18

Position the hooks in the holes in the firewall on both sides. Secure the steering gear in the hooks using tie straps.

REMOVING THE SUB-FRAME

Scheme 19

Scheme 19
Scheme 19

Note. Note the routing of the heated oxygen sensor's cable harness.

Remove the cable harness from the sub-frame and from the mounting on the transmission.

Secure the sub-frame against the fixture plate using a retaining strap.

Remove the front screws for the sub-frame.

Lower and remove the frame.

REMOVING COMPONENTS

Scheme 20

Scheme 20
Scheme 20

Remove

  1. the ground lead from the transmission
  2. the torque rod mounting from the transmission.

REMOVING ENGINE COMPARTMENT COMPONENTS

Scheme 21

Scheme 21
Scheme 21

Remove the air cleaner (ACL) module. See

REMOVING THE TRANSMISSION CABLE

Scheme 22

Scheme 22
Scheme 22
CAUTIONMake sure that the cable and casing do not crack or crease

Remove

  1. the mechanical shift cables from the levers. Use: see «9997077»(ref-460875-S05662014872012033000000)
  2. the mechanical cables from the bracket by moving the sleeves back on the cables. Tie up the cables.

REMOVING BRACKET

Scheme 23

Scheme 23
Scheme 23

Remove

  1. the engine coolant hose bracket
  2. the holder for the bracket.

Secure the cable harnesses and the hoses to expose the screwed joint for the transmission / engine.

REMOVING THE CLUTCH CABLE

Scheme 24

Scheme 24
Scheme 24

Connect the bleed equipment to the bleed valve. Open the bleed screw. Press the clutch pedal down using a pedal jack. Pull out the locking pin and remove the clutch line. Tie up the clutch line.

REMOVING BRACKET

Scheme 25

Scheme 25
Scheme 25

Remove the bracket for the gear selector cables, 3 screws.

INSTALLING THE LIFTING BEAM AND THE LIFTING HOOK

Scheme 26

Scheme 26
Scheme 26

Connect: see 9997102 to the rear edge of the engine.

Position: see 9997103 on the spring strut turret and front cross member directly above the lifting eye on the left -hand side of the engine.

Connect the lifting device for the lifting beam to see 9997102 in a notch that places the lifting hook directly above the engine.

LOWERING ENGINE AND TRANSMISSION

Scheme 27

Scheme 27
Scheme 27

Remove the screw for the left-hand engine mounting.

Lower the engine. Approximately 75 mm of the screw threads must remain. Also check that there are a few millimeters of play between the crankshaft pulley and the side member.

Note. Check carefully that no hoses/cables are stretched or trapped.

REMOVING THE BRACKET AND SCREWS BETWEEN ENGINE/TRANSMISSION

Scheme 28

Scheme 28
Scheme 28

Remove

  1. the bracket for the engine mounting, 3 screws
  2. the starter motor, 3 screws
  3. the 3 screws between the engine and transmission.

REMOVING BACK-UP LAMP SWITCH

Scheme 29

Scheme 29
Scheme 29

Remove back-up (reversing) lamp switch.

INSTALLING THE FIXTURE ON THE MOBILE JACK AND TRANSMISSION

Scheme 30

Scheme 30
Scheme 30

Install see 9995463 for see 9995972 . Use the fixture and plate together with see 9985972 .

Align see 9995463 and 5463-2 together with their screws to the fixture and the transmission.

Apply the mobile jack lightly against the transmission.

REMOVING SCREWS

Scheme 31

Scheme 31
Scheme 31

Remove the remaining 7 screws for the transmission and engine.

REMOVING THE TRANSMISSION

Scheme 32

Scheme 32
Scheme 32

Note. Make sure that the transmission is removed straight out in relation to the engine.

Note. Lower the transmission slightly when removing so that it will pass the side member.

Remove the transmission.