REMOVAL
Remove oil filter. See OIL FILTER
Scheme 9
Scheme 10
| CAUTION | Take extra care when handling the component. |
Remove drive flange plate. See CARRIER PLATE
Scheme 11
see 9992520 see 9995297 see 9989721
Scheme 12
Scheme 13
Scheme 14
Scheme 15
Scheme 16
Note. Note the position of each component before removal.
Scheme 17
Scheme 18
Scheme 19
Scheme 20
Scheme 21
| CAUTION | Take extra care not to damage the mating faces. |
| CAUTION | The components are paired. If one component is damaged, both components shall be replaced at the same time. |
Remove the following items
- Gasket, inner timing cover, see «TIMING COVER GASKET, INNER (TURBO)»(ref-499270-S31377815602012090500000) or see «GASKET, INNER TIMING COVER (NON-TURBO)»(ref-499273-S34736028492012090500000)
- alternator, see «ALTERNATOR»(ref-499292-S24906695822012090500000)
Scheme 22
Scheme 23
Scheme 24
| CAUTION | The components are paired. If one component is damaged, both components shall be replaced at the same time. |
| CAUTION | Take extra care when handling the components. |
see 9995670
Scheme 25
| CAUTION | Take extra care when handling the components. |
see 9997315
Scheme 26
Scheme 27
Scheme 28
see 9997258
Scheme 29
see 9997259
Scheme 30
Scheme 31
Scheme 32
Note. This step requires considerable force.
see 9997317 see 9997329
Scheme 33
Scheme 34
see 9997318 see 9997328 see 9997319
Scheme 35
see 9997320 see 9997337 see 9997319
Scheme 36
see 9997322 see 9997337 see 9997321
Scheme 37
Note. Make sure that the protective cover remains installed.
Note. Make sure that a new component is installed.
see 9997324 see 9997337 see 9997323
Scheme 38
see 9997325 see 9997337 see 9997326
Scheme 39
| CAUTION | Make sure that the area around the component is clean and free of foreign material. |
Use: Cleaning agent, 1161721
Scheme 40
| CAUTION | Make sure that the area around the component is clean and free of foreign material. |
Use: Cleaning agent, 1161721
| CAUTION | Touching the adhesive surface will impair rebonding. |
Use: Metal adhesive, 1161722
Scheme 41
see 9997328 see 9997318 see 9997327
Scheme 42
Scheme 43
Torque: Chain wheel
400 Nm
see 9997317 see 9997329
Scheme 44
| CAUTION | Take extra care when handling the component. |
see 9997316
Scheme 45
Scheme 46
Note. Make sure that the mating faces are clean and free of foreign material.
Note. The component must be installed within 5 minutes of applying the sealant.
Use: Chemical gasket, 1161771
Scheme 47
Torque: Gear housing
Stage 1: 10 Nm
Stage 2: 24 Nm
Scheme 48
Note. Make sure that the mating faces are clean and free of foreign material.
- Use: Chemical gasket, 1161771
- NOTE: Make sure that a new component is installed.
- NOTE: Only use moderate force.
Scheme 49
Note. Use a new seal.
see 9997260
see 9997258
Torque: Intermediate shaft alternator side
40 Nm
Torque: M6
10 Nm