Home/Volvo/S80/Volvo S80 I рестайлинг (2003-2006)/Repair manual/Intake and Exhaust System - Removal, Replacement and Installation/Installing The Components Engine Compartment

Contents

Section: Intake and Exhaust System - Removal, Replacement and Installation

Heated Oxygen Sensor (HO2S), Replacing

Removing The Front Heated Oxygen Sensor (HO2S)

Installing The Front Heated Oxygen Sensor (HO2S)

Installing The Rear Probe

Three-Way Catalytic Converter (TWC), Replacing

Installing The Three-Way Catalytic Converter (TWC)

Final Check

Heated Oxygen Sensors (HO2S), Replacing

Finishing

Removing The Three-Way Catalytic Converter (TWC)

Installing The Catalytic Converter Unit With The Heat Deflector Plate

Check The Function

Replacing Heated Oxygen Sensors (HO2S)

Installing Front Heated Oxygen Sensors (HO2S)

Installing Rear Heated Oxygen Sensors (HO2S)

Installing Three-Way Catalytic Converters (TWC) / Front Exhaust Pipe

Installing Components

Exhaust Manifold / Gasket, Replacing

Removing The Manifold For Cylinders 4, 5, 6

Replacing Gasket

Installing The Manifold

Intake Manifold/Gasket, Replacing

Preparation

Installing The Lower Inlet Pipe

Installing The Upper Inlet Pipe

Removing

Installing

Ordering And Downloading Software

Throttle Body (Electronic Throttle Module (ETM)), Replacing

Turbocharger, Replacing

Preparatory Work

Removing The Intake Manifold And Gasket

Transferring Components When Replacing The Intake Manifold

Installing The Intake Manifold And Gasket

Replacing The Electronic Throttle Module (ETM)

Replacing The Exhaust Manifold And Gasket

Installing The Throttle Body (TB)

Removing Manifold / Gasket

Removing Turbo 2 / Manifold

Installing Manifold / Gasket

Replacing Manifold

Install Turbo 1 / Manifold

Installing The Intake Manifold/Gasket

Cleaning

Removing The Intake Manifold, Lower Section

Installing The Intake Manifold, Lower Section

Installing The Intake Manifold, Upper Section

Removing The Throttle Unit

Installing The Throttle Unit

Removing The Intake Manifold

Installing The Vacuum Nipple

Installing The Intake Manifold

Removing The Vacuum Nipple

Removing The Vacuum Nipple, Continued

Removing The Throttle Body (TB)

Exhaust System, Replacing

Installing The Exhaust System

Installing The Rear Muffler

Check

Gaskets, Turbocharger Oil Return Pipes, Replacing

Turbocharger (TC), Replacing

Installing The Turbocharger (TC) Control Valve

Removing Components

Removing Components From The Turbocharger (TC)

Disconnecting The Front Suspension Components

Disconnecting The Front Suspension Components, Continued

Removing The Drive Shaft From The Wheel Hub

Removing The Drive Shaft

Removing The Propeller Shaft

Removing Bevel Gear

Removing The Turbocharger (TC) And Exhaust Manifold

Installing The Turbocharger And Exhaust Manifold

Installing Components On The Turbocharger (TC)

Installing The Bracket

Installing The Bevel Gear

Installing The Propeller Shaft

Installing The Drive Shaft And Bearing Cap On The Pilot Bearing For The Shaft

Installing The Drive Shaft

Installing The Components Engine Compartment

Routing The Joint

Removing The Turbocharger (TC)

Removing Manifold And Gasket

Installing The Manifold/Gasket

Fitting Of Turbo Unit

Fitting Of Catalytic Converter

Installing Wheels

Checks

Turbocharger (TC)

Checking The Pressure Regulator

Installing The Turbocharger (TC)

Turbocharger (TC) 1, Replacing

Checking Pressure Regulator Setting

Turbocharger (TC) 2, Replacing

Transferring Components

Check Pressure Regulator Setting

Replacing The Turbocharger (TC) Control Valve

Removing Three-Way Catalytic Converters (TWC) / Front Exhaust Pipe

Removing The Right Drive Shaft

All sections

Installing The Components Engine Compartment Volvo S80 I рестайлинг

Intake and Exhaust System - Removal, Replacement and Installation

Installing The Components Engine Compartment

Install

the pipe screw together with new gaskets on the oil pressure pipe in the turbocharger (TC). Tighten
the upper heat deflector plate. Tighten the screws
the charge air pipe over the engine
the cross stay between the suspension turrets
the tie strap for the servo cable in the cross stay. Raise the vehicle. See: «Jacking points, body»(ref-440485-S27935373622011121400000) .