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Contents Wiring diagrams Section: Transmission - Replacing All sections

Checking before installing Volvo S60 I facelift

Transmission - Replacing 6 illustrations ~365 words

Checking before installing

Flushing clean the oil cooler

When replacing the transmission, the oil cooler must always be flushed through because there may be particles in the oil cooler. See: Oil cooler, flush cleaning .

Scheme 1225

Scheme 1225: Checking before installing
Scheme 1225: Checking before installing

Check that the transmission and engine mating surfaces are absolutely clean.

Also check that the guide sleeves towards the engine are in position and are free of faults.

Lubricate the holes in the transmission (for the guide pins). Use a little grease.

Note. This only applies if replacing the transmission.

Slacken off the bracket screws for the bevel gear - chain housing so that they can be moved slightly. The bracket is on the cylinder block.

Scheme 1226

Scheme 1226: Adjusting the position of the transmission and engine
Scheme 1226: Adjusting the position of the transmission and engine

Adjust height and angle with the mobile jack and the transmission fixture.

Locate the transmission on the engine.

Ensure that the transmission goes straight in relation to the engine and that the torque converter is in the correct location.

Scheme 1227

Scheme 1227: Checking / replacing the torque converter
Scheme 1227: Checking / replacing the torque converter

Ensure that the mating surfaces on the torque converter are clean. Ensure that the torque converter is as far into the transmission as possible. Check with a ruler that the distance between the cover and mounting lugs is approximately 14 mm.

Scheme 1228

Scheme 1228: Installing and tightening the screws for the transmission
Scheme 1228: Installing and tightening the screws for the transmission

Install all 5 screws (apart from the screw for the bracket on the engine mounting) for the transmission / engine.

At the same time, check that the whole of the transmission is in contact with the engine.

Then tighten transmission / engine screws crosswise.

Remove the fixture from the transmission.

Install the 2 screws on the bracket at the cover for the differential housing.

Tighten.

Scheme 1229

Scheme 1229: Installing the bracket for the transmission end
Scheme 1229: Installing the bracket for the transmission end

Install

  1. the bracket on the end of the transmission. Tighten
  2. the screw for the upper bracket. Tighten.

Tighten the screws for the bracket in the cylinder block: 4 x M10 and 1 x M8.

Scheme 1230

Scheme 1230: Installing the chain hosing and bevel gear
Scheme 1230: Installing the chain hosing and bevel gear

Install

  1. the bevel gear - chain housing on the transmission. Lightly tighten the 2 M10 screws alternately. Tighten
  2. the bracket between the engine and the chain housing. Lightly tighten the 4 M10 screws to the cylinder block
  3. the 2 M10 screws to the chain housing - bracket. Tighten.

Tighten the 4 M10 screws for the bracket - cylinder block. Tighten.