Transmission - Replacing — Volvo S60 I facelift (2004-2009)

Transmission, installing (M56 2001-)

Transfer of the rear light switch

Removing the lifting beam

Transmission, installing (AW55-50/51SN; 2004-2007)

Checking before installing

Pay attention to the following when installing propeller shaft

Installing the anti-roll bar link to the spring strut

Installing the air cleaner (ACL) housing

Installing the battery lead

Transmission, installing(AW50/51 AWD; W55-50/51SN; 2003-2009)

Installing transmission

Installing the left drive shaft on the transmission and the wheel spindle

Installing sub-frame to body

Installing the right drive shaft on the transmission, wheel spindle and control arm

Installing the collision protection system over the steering gear

Installing components

Ordering software

Check

Transmission, removing

Disconnecting the battery lead

Removing engine compartment components

Removing components from the transmission

Removing the transmission mounting screws

Removing screws and nuts from the engine pad and engine stabilizer brace

Measuring the position of the tie rod in the steering gear

Exposing the steering shaft joint

Removing front suspension components (both sides)

Preparations when removing transmission

Removing the right-hand drive shaft

Removing bevel gear

Removing the rear engine mounting

Removing the oil pipe from the transmission

Removing the gearbox

Transmission, preparations before installing

Transmission, removing (AW55-50/51SN; 2004-2007) (version 1)

Removing the gearbox mounting screws

Removing the screw for the cable duct

Preparations when removing gearbox

Preparations for lowering the sub-frame

Lowering the engine and the transmission

Installing the fixture on the mobile jack and gearbox

Transmission, removing (AW55-50/51SN; 2004-2007) (version 2)

Removing the vacuum pump from the cylinder head for the engine

Installing the lifting beam and lifting hook on the engine lifting eyelet

Removing the cross members from the body

Removing the drive shaft from the gearbox

Lowering the sub-frame

Removing the oil pipe from the gearbox

Lowering the engine and the gearbox

Removing all the screws for the gearbox/engine

Transmission, removing (AW55-50/51SN; 2004-2007) (version 3)

Transmission, removing (AW50/51 AWD; 2004-2005)

Disconnecting the steering gear

Removing the collision protection system over the steering gear

Removing the drive shaft from the transmission

Installing the fixture on the mobile jack and transmission

Removing all the screws for the transmission and engine

Removing the transmission

Transmission, removing (M56; 2001-2007)

Transmission, removing (M66AWD 2004-)

Removing components from the sub-frame

Measuring position of the tie rod in steering gear

Disconnecting the ball joint pinion from the control arm (both sides)

Removing components for the fender liner

Removing the screws for the sub-frame support plates (both sides)

Removing the right drive shaft

Removing collision protection system over steering gear

Removing the drive shaft from the wheel hub

Transmission, removing (TF-80SC AWD; 2006-2007)

Disconnecting the battery cable

Removing the EGR mixer

Removing components from the subframe

Removing front mounting for exhaust pipe

Lowering the subframe

Removing the lower charge air pipe

Removing all the screws for the transmission/engine

Transmission, installing (M56 2001-)

Transfer of the rear light switch

Removing the lifting beam

Transmission, installing (AW55-50/51SN; 2004-2007)

Checking before installing

Pay attention to the following when installing propeller shaft

Installing the anti-roll bar link to the spring strut

Installing the air cleaner (ACL) housing

Installing the battery lead

Transmission, installing(AW50/51 AWD; W55-50/51SN; 2003-2009)

Installing transmission

Installing the left drive shaft on the transmission and the wheel spindle

Installing sub-frame to body

Installing the right drive shaft on the transmission, wheel spindle and control arm

Installing the collision protection system over the steering gear

Installing components

Ordering software

Check

Transmission, removing

Disconnecting the battery lead

Removing engine compartment components

Removing components from the transmission

Removing the transmission mounting screws

Removing screws and nuts from the engine pad and engine stabilizer brace

Measuring the position of the tie rod in the steering gear

Exposing the steering shaft joint

Removing front suspension components (both sides)

Preparations when removing transmission

Removing the right-hand drive shaft

Removing bevel gear

Removing the rear engine mounting

Removing the oil pipe from the transmission

Removing the gearbox

Transmission, preparations before installing

Transmission, removing (AW55-50/51SN; 2004-2007) (version 1)

Removing the gearbox mounting screws

Removing the screw for the cable duct

Preparations when removing gearbox

Preparations for lowering the sub-frame

Lowering the engine and the transmission

Installing the fixture on the mobile jack and gearbox

Transmission, removing (AW55-50/51SN; 2004-2007) (version 2)

Removing the vacuum pump from the cylinder head for the engine

Installing the lifting beam and lifting hook on the engine lifting eyelet

Removing the cross members from the body

Removing the drive shaft from the gearbox

Lowering the sub-frame

Removing the oil pipe from the gearbox

Lowering the engine and the gearbox

Removing all the screws for the gearbox/engine

Transmission, removing (AW55-50/51SN; 2004-2007) (version 3)

Transmission, removing (AW50/51 AWD; 2004-2005)

Disconnecting the steering gear

Removing the collision protection system over the steering gear

Removing the drive shaft from the transmission

Installing the fixture on the mobile jack and transmission

Removing all the screws for the transmission and engine

Removing the transmission

Transmission, removing (M56; 2001-2007)

Transmission, removing (M66AWD 2004-)

Removing components from the sub-frame

Measuring position of the tie rod in steering gear

Disconnecting the ball joint pinion from the control arm (both sides)

Removing components for the fender liner

Removing the screws for the sub-frame support plates (both sides)

Removing the right drive shaft

Removing collision protection system over steering gear

Removing the drive shaft from the wheel hub

Transmission, removing (TF-80SC AWD; 2006-2007)

Disconnecting the battery cable

Removing the EGR mixer

Removing components from the subframe

Removing front mounting for exhaust pipe

Lowering the subframe

Removing the lower charge air pipe

Removing all the screws for the transmission/engine