Contents Section: Miscellaneous Components - Design and Function (544 Body) All sections

POWER FLOW Volvo S40 II рестайлинг

POWER FLOW

When throttling off, the output shaft's power in 5th, 4th, 3rd, 2nd or reverse gear goes directly to the input shaft without any freewheel, which provides engine braking. 1st gear does not have any engine braking since the power transmission is interrupted by freewheel F2.

Position P (parking)

Scheme 188

Scheme 188: POWER FLOW

Primary shaft

The input shaft rotates clockwise. All clutches and brakes are disengaged, and no power is transferred to the planetary trains.

Output (secondary) shaft

No power is transmitted to the output (secondary) shaft. Brake band B4 locks the sun gear so that it cannot rotate in any direction. Shiftlock P, which is affected by the mechanical link system, is engaged with the lock wheel on the output shaft and prevents the vehicle from rolling.

Position N (neutral)

Scheme 189

Scheme 189

Primary shaft

The input shaft rotates clockwise. All clutches and brakes are disengaged, and no power is transferred to the planetary trains.

Output (secondary) shaft

No power is transmitted to the output (secondary) shaft. Brake band B4 locks the sun gear so that it cannot rotate in any direction. Shift-lock P is disengaged. The planetary gears can rotate freely around the sun gear and the vehicle will start to roll if it is on an incline.

The reason for the brake B4 being activated in both P as N-position is to minimize the engagement shock that otherwise is produced when several brakes and clutches are activated at the same time when the gear selector is moved to D or R-position. Since B4 is still activated in both first gear and reverse, in this way simultaneous engagements are reduced.

Position D (drive) and 1st gear

Scheme 190

Scheme 190

Main section

The input shaft rotates clockwise. Clutch C1 connects the input shaft to the rear ring gear, which rotates clockwise. The rear planetary gear rotates clockwise. The front large planetary gear rotates clockwise with the rear planetary gear as a unit.

The front small planetary gear rotates clockwise. The front ring gear rotates counter-clockwise. Freewheel F2 locks the front ring gear's rotation counter-clockwise.

The front and rear planetary carriers are turned clockwise because of the reactive forces from the small gear. The primary intermediate gear rotates clockwise with the front and rear planetary carriers as a unit.

U/D section

The secondary intermediate gear rotates counter-clockwise. The front ring gear rotates counter-clockwise with secondary intermediate gear as a unit.

The front planetary gear rotates clockwise. The front planetary gear rotates clockwise. The rear sun gear rotates clockwise with the front sun gear as a unit.

The rear planetary gear rotates counter-clockwise. Brake B5 locks the rear planetary carrier's rotation. The rear ring gear rotates counter-clockwise. The front planetary carrier and final drive pinion rotates counter-clockwise with the rear ring gear as a unit. The final drive rotates clockwise.

Engine brake

The primary intermediate gear and front and rear main planetary carriers rotate clockwise. The rear planetary carrier rotates clockwise. The rear planetary gear is turned counter-clockwise while it rotates counter-clockwise because of the resistance from the rear ring gear.

The front large gear wheel is turned clockwise while it rotates counter-clockwise and the small gear wheel is turned clockwise while it rotates clockwise. The front planetary carrier is turned clockwise.

The front ring gear rotates clockwise because the front small gear rotates clockwise, but drive force is reduced because freewheel F2 is disengaged. Therefore the engine brake does not operate.

Position D and 2nd gear

Scheme 191

Scheme 191

Main section

The input shaft rotates clockwise. Clutch C1 connects the input shaft to the rear ring gear. The rear ring gear rotates clockwise. The rear planetary gear rotates clockwise.

The front large planetary gear rotates clockwise with the rear planetary gear as a unit. Brake B2, freewheel F1 and brake B1 lock the sun gear's rotation.

The front and rear planetary carriers are turned clockwise because of the reactive forces from the front large gear. The primary intermediate gear rotates clockwise with the front and rear planetary carriers as a unit.

U/D section

The secondary intermediate gear rotates counter-clockwise. The front ring gear rotates counter-clockwise with the secondary intermediate gear as a unit. The front planetary gear rotates clockwise. The front planetary gear rotates clockwise.

The rear sun gear rotates clockwise with the front sun gear as a unit. The rear planetary gear rotates counter-clockwise. Brake B5 locks the rear planetary carrier's rotation. The rear ring gear rotates counter-clockwise.

The front planetary carrier and final drive pinion rotates clockwise with the rear ring gear as a unit. The final drive rotates clockwise.

Engine brake

Drive force is transferred directly to the input shaft without the one way clutch. Therefore the engine brake operates.

Position D and 3rd gear

Scheme 192

Scheme 192

Main section

The input shaft rotates clockwise. Clutch C1 connects the input shaft to the rear ring gear. The rear ring gear rotates clockwise. The rear planetary gear rotates clockwise.

The front large planetary gear rotates clockwise with the rear planetary gear as a unit. Brake B2, freewheel F1 and brake B1 lock the sun gear's rotation.

The front and rear planetary carriers are turned clockwise because of the reactive forces from the front large gear. The primary intermediate gear rotates clockwise with the front and rear planetary carriers as a unit.

U/D section

The secondary intermediate gear rotates counter-clockwise. The front ring gear rotates counter-clockwise with the secondary intermediate gear as a unit. The front planetary gear rotates clockwise. Brake B4 locks the rotation of the front and rear sun gear.

The front planetary carrier is turned clockwise because of the reactive forces from the front large planetary gear. The front planetary carrier and final drive pinion rotate clockwise with the rear ring gear as a unit. The final drive rotates clockwise.

Engine brake

Drive force is transferred directly to the input shaft without the one way clutch. Therefore the engine brake operates

Position D and 4th gear

Scheme 193

Scheme 193

Main section

The input shaft rotates clockwise. Clutch C1 connects the input shaft to the rear ring gear. The rear ring gear rotates clockwise. The rear planetary gear rotates clockwise.

The front large planetary gear rotates clockwise with the rear planetary gear as a unit. Brake B2, freewheel F1 and brake B1 lock the sun gear's rotation.

The front and rear planetary carriers are turned clockwise because of the reactive forces from the front large gear. The primary intermediate gear rotates clockwise with the front and rear planetary carriers as a unit.

U/D section

The secondary intermediate gear rotates clockwise. The front ring gear rotates counter-clockwise with the secondary intermediate gear as a unit. Clutch C3 connects the sun gear to the front planetary carrier.

The front planetary gear cannot rotate and the U/D unit rotates counter-clockwise as a unit. The final drive pinion rotates counter-clockwise with the U/D unit as a unit. The final drive rotates clockwise.

Engine brake

Drive force is transferred directly to the input shaft without the one way clutch. Therefore the engine brake operates.

Position D and 5th gear

Scheme 194

Scheme 194

Main section

The input shaft rotates clockwise. Clutch C1 connects the input shaft to the rear ring gear. Clutch C2 connects the input shaft to the sun gear.

The rear planetary gear cannot rotate and the rear planetary gear unit rotates clockwise as a unit. The front planetary gear cannot rotate with the rear planetary gear as a unit. The front planetary unit rotates clockwise as a unit. The primary intermediate gear rotates clockwise with the front planetary unit as a unit.

U/D section

The secondary intermediate gear rotates counter-clockwise. The front ring gear rotates counter-clockwise with the secondary intermediate gear as a unit. Clutch C3 connects the sun gear to the front planetary carrier.

The front planetary gear cannot rotate and the U/D unit rotates counter-clockwise as a unit. The final drive pinion rotates counter-clockwise with the U/D unit as a unit. The final drive rotates clockwise.

Engine brake

Drive force is transferred directly to the input shaft without the one way clutch. Therefore the engine brake operates.

Position R (reverse gear)

Scheme 195

Scheme 195

Main section

The input shaft rotates clockwise. Clutch C2 connects the input shaft to the sun gear. The sun gear rotates clockwise.

The rear planetary gear rotates counter-clockwise. The front large planetary gear rotates counter-clockwise with the rear planetary gear as a unit. The front small planetary gear rotates clockwise.

Brake B3 locks the front ring gear's rotation counter-clockwise. The front and rear planetary carriers are turned clockwise because of the reaction forces from the front small gear. The primary intermediate gear rotates counter-clockwise with the front and rear planetary carriers as a unit.

U/D section

The secondary intermediate gear rotates clockwise. The front ring gear rotates clockwise with the secondary intermediate gear as a unit. The front planetary gear rotates clockwise. The front sun gear rotates counter-clockwise.

The rear sun gear rotates counter-clockwise with the front sun gear as a unit. The rear planetary gear rotates clockwise. Brake B5 locks the rear planetary carrier's rotation. The rear ring gear rotates clockwise. The front planetary carrier and final drive pinion rotate clockwise with the rear ring gear as a unit. The final drive rotates counter-clockwise.

Engine brake

Drive force is transferred directly to the input shaft without the one way clutch. Therefore the engine brake operates.