Home/Volvo/S40/Volvo S40 II (2004-2007)/Repair manual/Transmission - Removal, Replacement and Installation (544 Body)/REMOVING ENGINE MOUNTING

Contents

Wiring diagrams Section: Transmission - Removal, Replacement and Installation (544 Body)

LATCH, REPLACING

REMOVING THE PRINTED CIRCUIT BOARD/TOP PANEL AND SOLENOID

INSTALLING THE LATCHES

INSTALLING THE SOLENOID AND PRINTED CIRCUIT BOARD/TOP PANEL

INPUT SHAFT SEAL

CLUTCH SLAVE CYLINDER

REMOVING LEFT ENGINE PAD

INSTALLING THE GEAR LEVER

INSTALLING THE BRACKET

INSTALLING THE ENGINE PAD

TRANSAXLE OIL

TRANSMISSION, INSTALLING

CHECKING BEFORE INSTALLING

INSTALLING THE BEVEL GEAR

INSTALLING THE LEFT DRIVE SHAFT

INSTALLING WHEELS

TRANSFERRING COMPONENTS

INSTALLING THE TRANSMISSION

INSTALLING ENGINE MOUNTING

LIFTING THE ENGINE AND THE TRANSMISSION

INSTALLING THE SCREWS IN THE TRANSMISSION / ENGINE

INSTALLING THE CLUTCH LINE

INSTALLING THE GEAR SELECTOR CABLE

INSTALLING THE AIR CLEANER (ACL) MODULE

INSTALLING COMPONENTS

INSTALLING THE SUB-FRAME

INSTALLING THE ANTI-ROLL BAR

SECURING THE SUB-FRAME

INSTALLING THE SCREWS

INSTALLING THE SCREWS, CONTINUED

INSTALLING COMPONENTS IN ENGINE COMPARTMENT

INSTALLING THE BATTERY LEAD

GEAR SELECTOR CABLE

REMOVING CENTER TUNNEL CONSOLE

ADJUSTING THE GEAR SELECTOR CABLE

INSTALLING THE CENTER CONSOLE

KNOB, GEAR SHIFT SELECTOR

INSTALLING GEAR SELECTOR KNOB

CHECK

REMOVING COMPONENTS

REMOVING THE CENTER CONSOLE

INSTALLING THE SOLENOID

INSTALLING THE TOP PANEL

BOOT, GEARSHIFT LEVER

REPLACING THE BOOT FOR THE GEAR SELECTOR LEVER

REMOVING GEAR SELECTOR KNOB AND BOOT

INSTALLING THE GEAR SELECTOR CABLES

INSTALLING BOOT AND GEAR SELECTOR LEVER KNOB

GEARSHIFT CABLE

REMOVING THE LEFT-HAND ENGINE PAD

REMOVING TRANSMISSION TUNNEL COMPONENTS

REMOVING THE CABLE LEAD-IN

REMOVING THE GEAR SELECTOR CABLES

INSTALLING THE CABLE LEAD-IN

INSTALLING THE RIGHT-HAND GEAR SELECTOR CABLE IN THE TRANSMISSION

INSTALLING THE LEFT-HAND GEAR SELECTOR CABLE IN THE TRANSMISSION

INSTALLING THE LEFT-HAND ENGINE PAD

KNOB, GEAR SELECTOR LEVER

REMOVING THE GEAR SELECTOR LEVER BOOT

INSTALLING GEAR SELECTOR LEVER BOOT

INSTALLING GEAR SELECTOR KNOB AND BOOT

MECHANISM, GEAR SHIFT SELECTOR

REMOVING THE BATTERY AND AIR CLEANER (ACL) MODULE

INSTALLING THE GEAR SELECTOR

INSTALLING ENGINE COMPARTMENT COMPONENTS

INSTALLING THE AIR CLEANER MODULE AND BATTERY

FINAL CHECK

BEVEL GEAR

REMOVING THE DRIVE SHAFT

REMOVING THE PROPELLER SHAFT CV JOINT

INSTALLING THE HEAT SHIELD

INSTALLING THE PROPELLER SHAFT CV JOINT

INSTALLING THE ENGINE STABILIZER BRACE

INSTALLING THE CHARGE AIR PIPE

INSTALLING THE DRIVE SHAFT

SEALING RING, BEVEL GEAR, LEFT

REMOVING BEVEL GEAR

INSTALLING THE ANGLE GEAR

FILLING OF OIL

TRANSFER CASE REAR SEAL

TRANSFER CASE SEAL RH

METHOD CONTENTS

INSTALLING THE SET NUT

CHECKING THE MARKING

REMOVING BRACKET

REMOVING THE HEAT SHIELD

REMOVING THE UPPER SCREWS FOR THE BEVEL GEAR

REMOVING THE SEAL RING

INSTALLING THE SEAL RING

COVER, CONTROL SYSTEM

CLEANING THE TRANSMISSION

INSTALLING THE CONTROL SYSTEM COVER

FILLING WITH OIL

SEALING RING, GEAR SHIFT LINKAGE ROD

REMOVING THE CONTROL MODULE

INSTALLING THE CONTROL MODULE

REMOVING THE TRANSMISSION

CHANGING THE OIL

FURTHER FILLING OF TRANSMISSION OIL

CHECKING THE OIL LEVEL

INFORMATION

REMOVING THE AIR CLEANER (ACL) MODULE

ORDERING SOFTWARE

TRANSMISSION CONTROL UNIT SOLENOIDS

REMOVING THE CONTROL SYSTEM COVER

DISCONNECTING THE SOLENOID CONNECTOR

REPLACING SOLENOID S1-S5

INSTALLING THE SOLENOID CONNECTOR

INSTALLING THE GEARBOX

LIFTING ENGINE AND TRANSMISSION

INSTALLING THE SCREWS IN THE TRANSMISSION/ENGINE

FITTING SERVICE CLIPS

INSTALLING THE OIL LINE

SECURING THE SUBFRAME

INSTALLING DRIVE SHAFTS

CHECKING THE TRANSAXLE

TRANSMISSION, REMOVING

IGNITION OFF

DISCONNECTING THE BATTERY LEAD

REMOVING THE STEERING GEAR SCREWS

REMOVING DRIVE SHAFTS

REMOVING THE SUBFRAME SCREWS

REMOVING THE OIL LINE

REMOVING ENGINE COMPARTMENT COMPONENTS

REMOVING THE BRACKET

REMOVING THE ENGINE AND TRANSMISSION SCREWS

INSTALLING THE LIFTING BEAM AND LIFTING HOOK

REMOVING ENGINE MOUNTING

REMOVING SCREWS

TRANSMISSION CONTROL MODULE (TCM)

REMOVING THE OIL RETURN PIPE

REMOVING THE SPLASH GUARD

REMOVING COMPONENTS FROM THE TRANSMISSION

REMOVING THE COVER FOR THE CONTROL SYSTEM

CHECKING AND CLEANING

APPLYING LIQUID SEAL

REMOVING THE SEALING RING FROM THE OIL PUMP

INSTALLING A NEW SEALING RING ON THE OIL PUMP

INSTALLING THE CONTROL SYSTEM

TRANSFER CASE CONNECTING SLEEVE

REMOVING THE NEGATIVE LEAD AND THE AIR CLEANER (ACL) MODULE

REMOVING TRANSMISSION CONTROL MODULE (TCM)

INSTALLING TRANSMISSION CONTROL MODULE (TCM)

CHECKING THE TRANSMISSION

REMOVING THE LEFT DRIVE SHAFT

REMOVING THE SUB-FRAME SCREWS

REMOVING THE ANTI-ROLL BAR

HANGING UP THE STEERING GEAR

REMOVING THE SUB-FRAME

REMOVING THE GEAR SELECTOR CABLE

INSTALLING THE LIFTING BEAM AND THE LIFTING HOOK

LOWERING THE ENGINE AND TRANSMISSION

REMOVING THE ENGINE MOUNTING

INSTALLING THE FIXTURE ON THE MOBILE JACK AND TRANSMISSION

INSTALLING

INSTALLING THE BATTERY CABLE

LOWERING THE ENGINE AND THE GEARBOX

All sections

REMOVING ENGINE MOUNTING Volvo S40 II

Transmission - Removal, Replacement and Installation (544 Body) 1 illustration

REMOVING ENGINE MOUNTING

Remove the mounting from the transaxle.

Scheme 409

Scheme 409: INSTALLING THE FIXTURE ON THE MOBILE JACK AND TRANSMISSION

Scheme 409: INSTALLING THE FIXTURE ON THE MOBILE JACK AND TRANSMISSION

Install fixture see 9995463 on fixture see 9995972 . Use the fixture and plate together with mobile jack see 9985972 .

Align mountings see 9997101 and 7101-1 together with their screws to the fixture and the transaxle.

Apply the mobile jack lightly against the transmission.