Special tools 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43
Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE
Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING
Remove the following items
- battery, see «BATTERY»(ref-500355-S06786371832012091100000)
- air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-500310-S28833366772012091100000)
- Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-500318-S36932555782012091100000)
- Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-500318-S42660177612012091100000)
- Front subframe
- the catalytic converter, see «CATALYTIC CONVERTER»(ref-500310-S16093357772012091100000)
- Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-500534-S22734235332012091100000)
- Driveshaft left, see «DRIVESHAFT LEFT»(ref-500534-S26719248532012091100000)
- right-hand side fog lamp front, see «FRONT EXTERIOR LIGHTS»(ref-500353-S38388917972012111200000) .
Scheme 11
Scheme 12
Scheme 13
Scheme 14
Scheme 15
Scheme 16
Scheme 17
see 9814123
Scheme 18
Scheme 19
Note. Use suitable paper to absorb any escaping fluid.
Scheme 20
Note. Use suitable paper to absorb any escaping fluid.
Scheme 21
see 9997077
Scheme 22
Scheme 23
Scheme 24
Scheme 25
Scheme 26
Scheme 27
Note. Use suitable paper to absorb any escaping fluid.
Scheme 28
Scheme 29
Scheme 30
Scheme 31
Scheme 32
Scheme 33
| WARNING | Be prepared to collect escaping fluid. |
Scheme 34
Scheme 35
Remove the following items
- Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-500318-S35241260842012091100000)
- Engine support insulator left, see «ENGINE SUPPORT INSULATOR LEFT»(ref-500318-S14731018892012091100000)
Scheme 36
| CAUTION | Take extra care when handling the components. |
Note. Make sure that no components catch.
Scheme 37
| CAUTION | Make sure that no components catch. |
Install the following items
- Engine support insulator left, see «ENGINE SUPPORT INSULATOR LEFT»(ref-500318-S14731018892012091100000)
- Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-500318-S35241260842012091100000)
Torque: M8
24 Nm
Scheme 38
- Torque: M10 50 Nm
- Torque: Pressure line to power steering pump 30 Nm
Torque: M6
10 Nm
Torque: M6
10 Nm
Scheme 39
Scheme 40
Torque: M6
10 Nm
Scheme 41
Scheme 42
| CAUTION | Make sure that the quick release couplings are correctly engaged. |
Scheme 43
Scheme 44
Torque: M6
10 Nm
Torque: M6
10 Nm
Scheme 45
- Torque: M8 24 Nm
- Torque: M6 10 Nm
Scheme 46
- Torque: M8 24 Nm
- Torque: M6 10 Nm
Scheme 47
Scheme 48
Scheme 49
Torque: M6
10 Nm
Assemble the following items
- right-hand side fog lamp front, see «FRONT EXTERIOR LIGHTS»(ref-500353-S38388917972012111200000)
- Driveshaft left, see «DRIVESHAFT LEFT»(ref-500534-S26719248532012091100000)
- Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-500534-S22734235332012091100000)
- the catalytic converter, see «CATALYTIC CONVERTER»(ref-500310-S16093357772012091100000)
- Front subframe
- Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-500318-S42660177612012091100000)
- Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-500318-S36932555782012091100000)
- air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-500310-S28833366772012091100000)
- battery, see «BATTERY»(ref-500355-S06786371832012091100000)
Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING
Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING
Top up the engine oil, see ENGINE OIL
Special tools 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23
Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE
Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING
Remove the following items
- battery, see «BATTERY»(ref-500355-S06786371832012091100000)
- air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-500310-S08080916552012091100000)
- Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-500318-S36932555782012091100000)
- Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-500318-S42660177612012091100000)
- Front subframe
- the catalytic converter, see «CATALYTIC CONVERTER»(ref-500310-S14847428532012091100000)
- Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-500534-S22734235332012091100000)
- Driveshaft left, see «DRIVESHAFT LEFT»(ref-500534-S26719248532012091100000)
Scheme 50
Note. Use suitable paper to absorb any escaping fluid.
Note. Use suitable paper to absorb any escaping fluid.
see 9997077
Note. Use suitable paper to absorb any escaping fluid.
Note. Use suitable paper to absorb any escaping fluid.
see 9814123
Scheme 51
Scheme 52
| WARNING | Be prepared to collect escaping fluid. |
Remove the following items
- Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-500318-S35241260842012091100000)
- Engine support insulator left, see «ENGINE SUPPORT INSULATOR LEFT»(ref-500318-S17310784612012091100000)
| CAUTION | Take extra care when handling the component. |
Note. Make sure that no components catch.
| CAUTION | Make sure that no components catch. |
Install the following items
- Engine support insulator left, see «ENGINE SUPPORT INSULATOR LEFT»(ref-500318-S17310784612012091100000)
- Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-500318-S35241260842012091100000)
Torque: M8
24 Nm
- Torque: M10 50 Nm
- Torque: Pressure line to power steering pump 30 Nm
Torque: M6
10 Nm
Torque: M6
10 Nm
| CAUTION | Make sure that the quick release couplings are correctly engaged. |
Torque: M6
10 Nm
Torque: M6
10 Nm
- Torque: M8 24 Nm
- Torque: M6 10 Nm
- Torque: M8 24 Nm
- Torque: M6 10 Nm
Torque: M6
10 Nm
Install the following items
- Driveshaft left, see «DRIVESHAFT LEFT»(ref-500534-S26719248532012091100000)
- Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-500534-S22734235332012091100000)
- the catalytic converter, see «CATALYTIC CONVERTER»(ref-500310-S14847428532012091100000)
- Front subframe
- Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-500318-S42660177612012091100000)
- Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-500318-S36932555782012091100000)
- air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-500310-S08080916552012091100000)
- battery, see «BATTERY»(ref-500355-S06786371832012091100000)
Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING
Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING
Top up the engine oil, see ENGINE OIL
REPLACEMENT
Special tools
see 9995112
see 9995678
Note. As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information is always correct.
Special tools 999 7103 Lifting beam Tool number: 999 7103 Tool description: Lifting beam Tool boards: 21 999 5185 HOOK (LIFTING OUT ENGINE-TO 2810) Tool number: 999 5185 Tool description: HOOK (LIFTING OUT ENGINE-TO 2810) Tool boards: 21 999 7102 Lifting yoke Tool number: 999 7102 Tool description: Lifting yoke Tool boards: 21
Note. Removal steps in this procedure may contain installation details.
Remove the air filter housing, see AIR CLEANER HOUSING
Remove battery, see BATTERY
see 9997103 see 9995185
Scheme 53
see 9997102
Scheme 54
Remove the following items
- Torque: Engine pad, left side (4 nuts M10) • Stage 1: 34 Nm • Stage 2: 60 degree
- Torque: M8 24 Nm
- Torque: M6 10 Nm
Scheme 55
Scheme 56
Torque: Engine pad, left side (screw M12)
80 Nm
To install, reverse the removal procedure.