CAMSHAFT POSITION SENSOR (CMP) (NON-TURBO)
Note. The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.
Scheme 19
| CAUTION | Seal the openings in the lower part of the intake manifold. Use tape or similar. |
Remove/slacken off
- the hose clamp for the hose between the intake manifold and the mass air flow (MAF) sensor
- the 6 screws for the upper intake manifold closest to the front cover plate. Remove/slacken off the 2 screws against the firewall. Lift up the intake manifold and place to one side. Disconnect the connector for the pressure sensor on the intake manifold. Cut the tie strap.
Scheme 20
Disconnect the connector for the position sensor on the camshaft.
Remove
- the screw for the position sensor
- the position sensor on the camshaft.
Note. For tightening torques, see: TIGHTENING TORQUE .
INSTALLING THE CAMSHAFT POSITION (CMP) SENSOR
Install
- the position sensor on the camshaft
- the screw for the position sensor. Tighten.
Connect the connector for the position sensor on the camshaft.
INSTALLING UPPER INTAKE MANIFOLD
| CAUTION | Make sure that the guides for the lower section are in the correct position. |
Install
- a new gasket for the upper section of the intake manifold
- the upper intake manifold. Tighten the screws alternately. Tighten. See: «TIGHTENING TORQUE»(ref-500476-S18408599052012091100000) . Tighten the hose clamp to the mass air flow (MAF) sensor. Connect the connector for the pressure sensor on the intake manifold
- new tie strap for the cable harness.
CHECKING INJECTORS AND PULSATION DAMPERS
Start the engine. Check the function of the engine. Check for leakage.
Scheme 21
Scheme 22
Scheme 23
Note. Make sure that the component terminals are not bent or damaged.
Note. Make sure that the seal is correctly located.
To install, reverse the removal procedure.
Order and download software according to: 30668285
Reset according to "Adapting throttle unit" using VIDA (Volvo scan tool).
Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING
Remove the air filter housing, see AIR CLEANER HOUSING
Scheme 24
Scheme 25
To install, reverse the removal procedure.
Remove the seat cushion, rear seat, see SEAT CUSHION, REAR SEAT .
Scheme 26
Scheme 27
Note. Removal steps in this procedure may contain installation details.
Remove the air filter housing, see AIR CLEANER HOUSING
Scheme 28
Scheme 29
| CAUTION | Note the position of the components before removal. |
Torque: Knock sensor
20 Nm
To install, reverse the removal procedure.
Scheme 30
To install, reverse the removal procedure.
PRESSURE SENSOR, FUEL RAIL (FRP)
Note. The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.
INSTALLING THE FUEL PRESSURE SENSOR
Install
- the sensor
- the screw for the sensor. Tighten. Connect the connector for the sensor
- the upper timing cover
- the screws for the cover. Tighten.
CHECKS
Start the engine. Check for leakage. Check the engine function.
Remove right-hand cover, see FRONT EXTERIOR LIGHTS .
Scheme 31
To install, reverse the removal procedure.