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Engine - Overhaul Instructions: Removal & Installation Volvo C30 I

Mechanical 21 illustrations ~572 words

REMOVAL

Remove the cylinder head. See CYLINDER HEAD

INSTALLATION

Install cylinder head. See CYLINDER HEAD

Remove the cylinder head. See CYLINDER HEAD

Install cylinder head. See CYLINDER HEAD

Remove timing belt. See TIMING BELT

Install timing belt. See TIMING BELT

Remove timing belt. See TIMING BELT

Install timing belt. See TIMING BELT

CAUTIONMake sure that the area around the component is clean and free of foreign material.

Torque: M7

17 Nm

CAUTIONMake sure that the area around the component is clean and free of foreign material.

Torque: Piston cooling nozzle

32 Nm

Scheme 183

Scheme 183

Note. Make sure that the classification of the components correspond with each other.

For information about engine. See ENGINE

Scheme 184

Scheme 184

Note. Make sure that the classification of the components correspond with each other.

For information about engine. See ENGINE

Scheme 185

Scheme 185
CAUTIONMake sure that the area around the component is clean and free of foreign material.

Scheme 186

Scheme 186
CAUTIONTake extra care when handling the components.
CAUTIONMake sure that the crankshaft is not rotated.

Scheme 187

Scheme 187
CAUTIONMake sure that the area around the component is clean and free of foreign material.

Scheme 188

Scheme 188

Note. Make sure that the component is clean, free of foreign material and lubricant.

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Scheme 189

Scheme 189

Torque: Intermediate section for engine block step 1

20 Nm

Torque: Intermediate section for engine block step 2

40 Nm

Scheme 190

Scheme 190

Torque: Intermediate section for engine block step 3

24 Nm

Scheme 191

Scheme 191

Torque: Intermediate section for engine block step 4

17 Nm

Torque: Intermediate section for engine block step 5

90°

Scheme 192

Scheme 192

Note. Make sure that the classification of the components correspond with each other.

For information about engine. See ENGINE

Scheme 193

Scheme 193

Scheme 194

Scheme 194

For information about engine. See ENGINE

Scheme 195

Scheme 195

Scheme 196

Scheme 196

Note. Make sure that the classification of the components correspond with each other.

Scheme 197

Scheme 197

Scheme 198

Scheme 198

see 9995746

Note. Make sure that the classification of the components correspond with each other.

Torque: Cap connecting rod

Stage 1: 30 Nm

Stage 2: 90°

Torque: M7

17 Nm

Scheme 199

Scheme 199

see 9997273

Scheme 200

Scheme 200
CAUTIONMake sure that the gaskets are correctly located.

Scheme 201

Scheme 201

Note. Make sure that the component is clean, free of foreign material and lubricant.

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Torque: M7

17 Nm

Torque: M7

17 Nm

Torque: M10

50 Nm

Scheme 202

Scheme 202

see 9997174

CAUTIONTake extra care not to damage the mating faces.

see 9995651

CAUTIONNote the position of the components before removal.
CAUTIONTake extra care when handling the components.

see 9995746

CAUTIONTake extra care not to damage the mating faces.
CAUTIONTake extra care when handling the components.

Note. Only use moderate force.

CAUTIONTake extra care when handling the components.
CAUTIONMake sure that the area around the component is clean and free of foreign material.

Torque: M7

17 Nm

CAUTIONMake sure that the area around the component is clean and free of foreign material.

Torque: M7

17 Nm

Note. Make sure that the classification of the components correspond with each other.

For information about engine. See ENGINE

Note. Make sure that the classification of the components correspond with each other.

For information about engine. See ENGINE

CAUTIONMake sure that the area around the component is clean and free of foreign material.
CAUTIONTake extra care when handling the components.
CAUTIONMake sure that the crankshaft is not rotated.
CAUTIONMake sure that the area around the component is clean and free of foreign material.

Note. Make sure that the component is clean, free of foreign material and lubricant.

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Torque: Intermediate section for engine block step 1

20 Nm

Torque: Intermediate section for engine block step 2

40 Nm

Torque: Intermediate section for engine block step 3

24 Nm

Torque: Intermediate section for engine block step 4

17 Nm

Torque: Intermediate section for engine block step 5

90°

Note. Make sure that the classification of the components correspond with each other.

For information about engine. See ENGINE

Scheme 203

Scheme 203

For information about engine. See ENGINE

Note. Make sure that the classification of the components correspond with each other.

see 9995746

Note. Make sure that the classification of the components correspond with each other.

Torque: Cap connecting rod

Stage 1: 30 Nm

Stage 2: 90°

Torque: M7

17 Nm

see 9997273

CAUTIONMake sure that the gaskets are correctly located.

Note. Make sure that the component is clean, free of foreign material and lubricant.

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Torque: M7

17 Nm

Torque: M7

17 Nm

Torque: M10

50 Nm

see 9997174

See also:
ENGINE
ENGINE