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Engine Controls - System/component Tests: Adjustments Volvo 850 I

Testing & Diagnostics 2 illustrations ~287 words

Check & Adjust Boost Pressure

  1. Connect air pressure gauge in-line between fuel limiter and intake manifold hose. Use a "T" fitting and enough hose so gauge can be carried into passenger compartment.
  2. Ensure engine is at normal operating temperature. On M/T models, drive vehicle in 3rd gear at about 1500 RPM. On A/T models, place selector in position "2". CAUTION: To prevent damage to brakes, DO NOT apply brakes longer than 5 seconds.
  3. Press accelerator pedal to floor. On A/T models, DO NOT engage kickdown. Increase engine speed to 3000 RPM, and apply brakes while keeping accelerator pedal down to obtain full load.
  4. Observe boost pressure on gauge. Maximum boost pressure should be 7.0-8.0 psi (.49-.56 kg/cm 2 ). If boost pressure is incorrect, adjust boost pressure. Go to next step. CAUTION: To prevent damage to wastegate actuator, ensure wastegate actuator rod does not turn when adjusting link rod.
  5. Remove seal and clip from wastegate actuator link rod. Turn link rod to adjust boost pressure to 7.5 psi (.52 kg/cm 2 ). (Scheme 32)
  6. Turning link rod one turn will change boost pressure about.5 psi (.03 kg/cm 2 ). Turning link rod clockwise will increase boost pressure; counterclockwise will decrease boost pressure.

Scheme 32

Scheme 32

Basic Adjustment Of Pressure Regulator Push Rod

  1. Remove locking circlip from end of push rod. Connect Pressure Gauge (5230 ) and Pressure Tester (5496 ) to pressure regulator. (Scheme 33) Increase pressure to 7.0-7.8 psi (.49-.54 kg/cm 2 ). Press wastegate lever against turbine housing, closing wastegate valve.
  2. Adjust push rod length so push rod fits exactly over wastegate valve lever. Install locking circlip, and tighten push rod lock nut. Remove pressure gauge and tester.

Scheme 33

Scheme 33