Installing Volkswagen Passat B5 рестайлинг

Installing

Note. The sealing flange must be installed and tightened within 5 minutes after application of silicon sealant.

Scheme 584

1. Cut off nozzle on tube of sealant at front mark (dia. of nozzle approx. 3 mm).
2. Apply silicone sealing compound, as shown, to clean sealing surface of the sealing flange.

1. Thickness of sealant bead - arrows - : 2 to 3 mm

Note. The sealing compound bead must not be thicker, otherwise excess sealing compound may enter the oil pan and block the oil suction pipe strainer.

1. Set sealing flange in place immediately and lightly tighten bolts.
2. Fasten sealing flange bolts in a diagonal sequence.
3. Tightening torque: 15 Nm
4. Remove excess sealant.

1. Install oil pan --> «Oil pan, removing and installing»(ref-255335-S03395780512007053000000) .

Note. After installing, allow sealant to harden for approximately 30 minutes before replenishing engine oil.

1. Install new seal --> «Crankshaft seal (ribbed belt side), replacing»(ref-255335-S34744703002007053000000) for crankshaft -ribbed belt side-.

1. Install toothed belt gear-crankshaft using a new bolt and secure with counter-hold tool 3415.
2. Tightening torque: 90 Nm + 1 / 4 turn (90 ° )

Note. The bolt and threads must be free of oil and grease.

1. Install limit stop for torque support.
2. Tightening torque: 30 Nm
3. Install toothed belt --> «Toothed belt, removing, installing and tensioning»(ref-255335-S30515367612007053000000) .
4. Installing ribbed belt and tensioner --> «Ribbed belt, removing and installing»(ref-255335-S14138896392007053000000) .