Contents Wiring diagrams Section: Mechanical All sections

2.0L 4-CYL: Specifications Volkswagen Passat B4

Crankcase Capacity

See CRANKCASE CAPACITY table.

ApplicationQts. (L)
Without Filter Replacement3.7 (3.5)
With Filter Replacement4.2 (4.0)

CRANKCASE CAPACITY

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
A/C Bracket-To-Engine Bolt
Passat22 (30)
Axle Shaft-To-Transaxle Drive Flange Bolt
Passat33 (45)
Camshaft Bearing Cap Bolt15 (20)
Camshaft Drive Gear Bolt
Passat59 (80)
Connecting Rod Bearing Cap Nut (1)
Step 122 (30)
Step 2Additional 90 Degrees
Crankshaft Main Bearing Cap Bolt (1)
Step 148 (65)
Step 2Additional 90 Degrees
Crankshaft Timing Sprocket Bolt (1)
Step 166 (90)
Step 2Additional 90 Degrees
Cylinder Head Bolt (1)
Step 130 (40)
Step 2 (Passat)44 (60)
Step 3Additional 90 Degrees
Step 4Additional 90 Degrees
Driveplate (A/T) (1)
Step 122 (30)
Step 244 (60)
Step 3Additional 90 Degrees
EGR Tube Nuts22 (30)
Engine Front Cover
Passat18 (25)
Engine Mounts
Passat
Front Mount-To-Bracket41 (55)
Front Mount-To-Transmission Bracket41 (55)
Left Rear Mount-To-Bracket44 (60)
Left Rear Mount-To-Body22 (30)
Left Rear Mount Bracket-To-Transmission18 (25)
Right Rear Mount-To-Body18 (25)
Right Rear Mount-To-Engine Bracket18 (25)
Right Rear Mount-To-Bracket37 (50)
Transmission Mount-To-Body
Long Bolts (1)
Step 130 (40)
Step 2Additional 90 Degrees
Short Bolt18 (25)
Transmission Mount-To-Transmission (1)
Step 144 (60)
Step 2Additional 90 Degrees
Torque Rod-To-Transmission (1)
Step 130 (40)
Step 2Additional 90 Degrees
Torque Rod-To-Body (1)
Step 115 (20)
Step 2Additional 90 Degrees
Engine Mount Carrier-To-Frame Bolt37 (50)
Engine-To-Transaxle 10-mm Bolt
Passat44 (60)
Engine-To-Transaxle 12-mm Bolt59 (80)
Exhaust Manifold-To-Cylinder Head Bolt & Nut18 (25)
Exhaust Pipe-To-Manifold Nut30 (40)
Exhaust Pipe-To-Support Bracket Bolt18 (25)
Flywheel-To-Crankshaft (1)
Step 144 (60)
Step 2Additional 90 Degrees
Intake Manifold
Lower18 (25)
Upper15 (20)
Intermediate Shaft Sprocket Bolt59 (80)
Knock Sensor15-18 (20-25)
Oil Pan Bolt
Passat15 (20)
Oil Pump Cover (Passat)
Long Bolt15 (20)
Short Bolt(2)
Oil Pan Drain Plug22 (30)
Pressure Plate-To-Flywheel Bolt (1)
Step 122 (30)
StepAdditional 90 Degrees
Starter Mount Bolt40 (60)
Timing Belt Tensioner Nut
Passat33 (45)
Torque Converter-To-Drive Plate Bolt
Passat22 (30)
Water Pump Housing-To-Engine Bolt
Passat (1)
Step 115 (20)
Step 2Additional 90 Degrees
Water Pump Pulley Bolt18 (25)
INCH Lbs. (N.m)
Piston Oil Jet Nozzle89 (10)
Transaxle/Engine Cover Plate Bolt89 (10)
Valve Cover Retaining Nut89 (10)
Water Pump-To-Housing89 (10)
(1) Use NEW bolts. (2) Tighten bolt to 89 INCH lbs. (10 N.m).
(1)Use NEW bolts.
(2)Tighten bolt to 89 INCH lbs. (10 N.m).

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Collar Screw Bolt11-15 (15-20)
Torx® Bolt18 (25)
INCH Lbs. (N.m)
Bolt & Washer Assembly (2)62-97 ( 7-11)
Nut62-97 ( 7-11)

TORQUE SPECIFICATIONS (THERMO TENSIONER 1997 & UP)

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement121 Cu. In. (2.0L)
Bore3.25" (82.5 mm)
Stroke3.65" (92.8 mm)
Compression Ratio
Passat9.0:1
Fuel SystemCIS-E Motronic SFI
Horsepower @ RPM115 @ 5400
Torque Ft. Lbs @ RPM122 @ 3200

GENERAL SPECIFICATIONS