Parking lock, disassembling and assembling Volkswagen Jetta IV

Parking lock, disassembling and assembling

Special tools and equipment required

Scheme 97

1. VW 222 A Drift
2. VW 228 B Puller
3. VW 423 Tube
4. VW 460/2 Mandrel

Note. The output gear must be removed to disassemble and assemble the parking lock. Refer to Removing and installing drive pinion, Drive pinion, removing and installing .

Scheme 98

1 - Bolt

1. 4 Nm

2 - Manual selector valve control

1. Adjusting. Refer to «Valve body, removing and installing»(ref-255022-S10243434652007052300000) , Removing and installing valve body

3 - Selector shaft with selector segment

1. Removing and installing. See «Removing and installing selector shaft with selector segments»(ref-255022-S13416393242007062800000)

4 - Spring pin

1. Driving out and in. See «Driving spring pins (arrows) out and in»(ref-255022-S06754676782007062800000)

5 - Engaging lever

1. Insert together with selector shaft and detent segment

6 - Detent segment

1. Insert together with selector shaft and engaging lever

7 - Locking washer

8 - Bolt

1. 10 Nm

9 - Spring for selector segment

10 - Bolt

1. 10 Nm

11 - O-ring

1. Always replace
2. Only install on shafts with groove for circlip

12 - Washer

13 - Shaft for detent lever

1. Is secured by circlip and bearing cap of drive pinion

14 - Return spring

1. Inserting. See «Inserting pawl with return spring»(ref-255022-S36567886832007062800000)

15 - Detent lever

1. Inserting with return spring. See «Inserting pawl with return spring»(ref-255022-S36567886832007062800000)

16 - Parking lock gear

1. Rounded side faces teeth of drive pinion

17 - Bolt

1. 14 Nm

18 - Supporting plate

1. Installing. See «Inserting guide plate and supporting plate»(ref-255022-S14965294212007062800000)

19 - Guide plate

1. Insert before supporting plate. See «Inserting guide plate and supporting plate»(ref-255022-S14965294212007062800000)

20 - Transmission housing

1. It is not necessary to remove drive gear to disassemble parking lock

21 - O-ring

1. Always replace

22 - Multi-function Transmission Range (TR) switch -F125

1. Removing and installing. See «Removing and installing Multi-function TR switch -F125»(ref-255022-S13226480162007062800000)
2. Tested in vehicle by On Board Diagnostic (OBD)

23 - Retainer

1. For multi-function TR switch

24 - Bolt, 10 Nm

25 - Mounting bushing

1. Removing. See «Pulling out starter bushing»(ref-255022-S13378260152007062800000)
2. Installing. See «Driving in starter bushing»(ref-255022-S16019944762007062800000)

26 - O-ring

1. Always replace

27 - Vehicle speed sensor -G68

1. Removing and installing with transmission installed. See «Removing and installing Vehicle speed sensor -G68- with transmission installed»(ref-255022-S18751482522007062800000)
2. Tested in vehicle by On Board Diagnostic (OBD)

28 - Bolt

1. 10 Nm

29 - O-ring

1. Always replace

30 - Transmission vehicle speed sensor -G38

1. Removing and installing. See «Removing and installing Transmission vehicle speed sensor -G38»(ref-255022-S37318035022007062800000)
2. Tested in vehicle by On Board Diagnostic (OBD)

31 - Bolt

1. 10 Nm

32 - Retainer

1. For wire to vehicle speed sensor
2. Secure with bolt item -31

33 - Retaining clip

1. For wire to vehicle speed sensor

34 - Lever

1. For selector shaft

35 - Bolt

1. 10 Nm

36 - O-ring

1. Pry out with screwdriver
2. Drive in flush with VW 423

37 - Breather cap

38 - Breather

39 - Breather pipe

1. Remove using pliers
2. Drive onto stop with drift VW 460/2

Scheme 99

Driving out

1. Drive spring pin for engaging lever and spring pin for detent segment out only far enough to remove selector shaft.

Note. Spring pin of engaging lever may drop into planetary transmission if driven out further.

Driving in

1. Drive in spring pins until flush after inserting selector shaft, engaging lever and detent segment.

Scheme 100

Note. With valve body installed do not damage the conductor strip.

1. Remove selector segment spring -A-.
2. Remove screw with washer (arrow).

The washer prevents selector shaft movement.

Scheme 101

Scheme 102

Scheme 103

Scheme 104

1. Lubricate bushing mounting before driving in.

Scheme 105

Location: on rear of transmission

1. Switch ignition off, open hood.
2. Disconnect connector from multi-function TR switch.
3. Remove bolt and retainer.
4. Remove multi-function TR switch.

1. Replace seal.

Installation is performed in the reverse order.

1. Insert switch so that each pin rests on a slope of detent segment.
2. Tighten bolt to10 Nm.

Scheme 106

Location: sensor (arrow) is located on top of transmission

1. Switch off ignition, open hood.
2. Disconnect sensor connector.
3. Remove bolt and pull sensor out.
4. Replace seal.

Installation is performed in the reverse order.

1. Tighten bolt to 10 Nm.

Scheme 107

Location: sensor (arrow) is located on top of transmission

When the transmission is installed the sensor is covered by the left assembly mounting.

1. Obtain radio code on vehicles with coded radio.
2. With ignition switched off disconnect battery ground strap and remove battery.
3. Remove air cleaner.

Scheme 108

1. Install support bar 10-222 A with legs 10-222 A/1 (6-cyl. engine adapter 10-222 A/3) and support engine/transmission in this position.
2. Remove bracket for power steering pressure hose.

Scheme 109

Note. Do not remove the bolts for the transmission carrier (arrows) until the transmission has been supported.

1. Remove pendulum support (arrows).

Scheme 110

1. Lower transmission approx. 60 mm -a-.
2. Disconnect black connector from sensor.
3. Remove bolt and pull sensor -1- out.
4. Replace seal.

Installation is performed in the reverse order.

1. Tighten bolt to 10 Nm.

Tightening torques

Refer to Tightening torques ; Removing and installing transmission