2.5L - Lubrication - Engine Code(s): Bpr & Bps (Hatchback): Maintenance Volkswagen Beetle A4 facelift

OIL FILTER HOUSING, DRAINING

Note. When installing the oil drain adapter T40057, a valve in the oil filter housing is opened. If the T40057 is removed, the valve is closed again.

Special tools and workshop equipment required

1. Oil drain adapter T40057

Remove the dust cap -1 - from the oil filter housing -2-.

Scheme 1

Hold the hose for the T40057 in a container and install the T40057 to the oil filter housing -2- until seated.

Let the engine oil drain.

Scheme 2

1. Cylinder Block
2. Oil Pump Drive Chain Beginning with Model Year (MY) 2008 the roller chain has been changed to a tooth chain.
3. Bolt, 20 Nm + 90° (1/4) additional turn Replace
4. Bolt, 25 Nm
5. Oil Filter Bracket Assembly overview, refer to «OIL FILTER BRACKET ASSEMBLY OVERVIEW»(ref-492710-S23722330612012080600000) .
6. Oil Pump Sprocket Removal and Installation, refer to one of the following: «OIL PUMP, THROUGH MY 2007»(ref-492710-S07140626382012080600000) . «OIL PUMP, FROM MY 2008»(ref-492710-S37741583262012080600000) . Lettering points outward With anti-twist mechanism
7. Oil Pump Removal and Installation, refer to one of the following: «OIL PUMP, THROUGH MY 2007»(ref-492710-S07140626382012080600000) . «OIL PUMP, FROM MY 2008»(ref-492710-S37741583262012080600000) .
8. Bolt, 25 Nm
9. Oil Dipstick Oil level must not be above the Max. mark!
10. Retaining Ring Clipped in to the intake manifold.
11. Guide Tube
12. Stud Bolt, 25 Nm
13. O-ring Replace
14. Seal Replace
15. Bracket
16. Bolt, 10 Nm
17. Lower Oil Pan Removal and installation, refer to «LOWER OIL PAN»(ref-492710-S26680995272012080600000) .
18. Bolt, 10 Nm
19. Oil Drain Plug, 30 Nm Replace
20. Decoupling Element Bolt, 10 Nm.
21. Oil Intake Pipe
22. 25 Nm
23. Upper Oil Pan Removal and installation, refer to «UPPER OIL PAN»(ref-492710-S23270535522012080600000) .
24. O-ring Replace

Scheme 3

1. Bolt, 25 Nm
2. Oil Filter Bracket Removing: -- Drain the coolant. Refer to «DRAINING AND FILLING»(ref-492747-S22739853982012080600000) . -- Remove the intake manifold. Refer to «INTAKE MANIFOLD»(ref-492800-S40641188342012080600000) . -- Remove the connection for the thermostat. -- Disconnect the coolant hose from the thermostat housing. -- Drain the oil filter housing and remove, refer to «OIL FILTER HOUSING, DRAINING»(ref-492710-S40919017782012080600000) . -- Remove the oil filter bracket, the vent hose -item 6- remains connected.
3. Gasket Replace
4. Oil Pressure Switch -F1-, 20 Nm 1.4 bar, black Checking, refer to «OIL PRESSURE AND SWITCH, CHECKING»(ref-492710-S29845889052012080600000) .
5. from Intake Hose See -item 1- (Intake Tube) in «AIR FILTER ASSEMBLY OVERVIEW»(ref-492800-S28819641112012080600000) .
6. Vent Hose Due to 4 point lock, only disconnect when the oil filter bracket is to be removed.
7. Dust Cap
8. Oil Filter Housing, 25 Nm Remove and install using oil filter wrench 3417. Draining, refer to «OIL FILTER HOUSING, DRAINING»(ref-492710-S40919017782012080600000) .
9. Seal Replace Insert when oiled. Note the installed position: Service flag must be at the top.
10. Oil Filter Element Drain the oil filter housing before removing, refer to «OIL FILTER HOUSING, DRAINING»(ref-492710-S40919017782012080600000) . Replace, refer to the Maintenance ; Booklet 14.1.
11. Gasket Replace
12. Oil Cooler See note in «GENERAL REPAIR INFORMATION»(ref-492710-S13719601762012080600000) . Ensure sufficient clearance to surrounding components. Coolant hose connection diagram, refer to «COOLANT HOSE CONNECTION DIAGRAM»(ref-492747-S15536487712012080600000) .
13. Bolt, 25 Nm
14. to Thermostat Housing
15. Gasket Replace