Engine Control System (Sedan) (Diagnostic Codes P0010-P0354): Overview Toyota Yaris III

DESCRIPTION

HINT

This DTC relates to the Oil Control Valve (OCV).

This DTC is designed to detect opens or shorts in the camshaft oil control valve (OCV) circuit. If the OCV's duty-cycle is excessively high or low while the engine running, the ECM will illuminate the MIL and store the DTC.

The VVT (variable valve timing) system adjusts the intake valve timing to improve the driveability. The engine oil pressure turns the camshaft actuator to adjust the valve timing. The OCV is a solenoid valve and switches the engine oil line. The valve moves when the ECM applies the 12 volts to the solenoid. The ECM changes the energizing time to the solenoid (duty-cycle) in accordance with the camshaft position, crankshaft position, throttle position etc.

Scheme 311

MONITOR DESCRIPTION

This DTC is designed to detect opens or shorts in the camshaft oil control valve (OCV) circuit. If the OCV's duty-cycle is excessively high or low while the engine running, the ECM will illuminate the MIL and store the DTC.

HINT

If DTC P0011 or P0012 is present, check the VVT (Variable Valve Timing) system.

The VVT system includes the ECM, Oil Control Valve (OCV) and VVT controller. The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. Camshaft timing control is performed according to engine operating conditions such as the intake air volume, throttle valve position and engine coolant temperature. The ECM controls the OCV, based on the signals transmitted by several sensors. The VVT controller regulates the intake camshaft angle using oil pressure through the OCV. As a result, the relative positions of the camshaft and crankshaft are optimized, the engine torque and fuel economy improve, and the exhaust emissions decrease under overall driving conditions. The ECM detects the actual intake valve timing using signals from the camshaft and crankshaft position sensors, and performs feedback control. This is how the target intake valve timing is verified by the ECM.

Scheme 312

1. The ECM optimizes the intake valve timing using the VVT (Variable Valve Timing) system to control the intake camshaft. The VVT system includes the ECM, the Oil Control Valve (OCV) and the VVT controller. The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. The VVT controller can advance or retard the intake camshaft.
2. If the difference between the target and actual intake valve timings is large, and changes in the actual intake valve timing are small, the ECM interprets this as the VVT controller stuck malfunction and stores a DTC.
3. DTC P0011 (Advanced Cam Timing) is subject to 1 trip detection logic.
4. DTC P0012 (Retarded Cam Timing) is subject to 2 trip detection logic.

Example

1. A DTC is stored when the following conditions 1 and 2 are met 1. It takes 5 seconds or more to change the valve timing by 5°CA. 2. After the above condition 1 is met, the camshaft timing oil control valve is forcibly activated for 10 seconds.

1. These DTCs indicate that the VVT controller cannot operate properly due to OCV malfunctions or the presence of foreign objects in the OCV.

In the VVT (Variable Valve Timing) system, the appropriate intake valve open and close timing is controlled by the ECM. The ECM performs intake valve control by performing the following: 1) controlling the camshaft and camshaft timing oil control valve, and operating the camshaft timing gear; and 2) changing the relative positions of the gaps between the camshaft and crankshaft.

The ECM optimizes the valve timing by using the VVT (Variable Valve Timing) system to control the intake camshaft. The VVT system includes the ECM, the Oil Control Valve (OCV) and the VVT controller.

The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. The VVT controller can advance or retard the intake camshaft. The ECM calibrates the intake valve timing by setting the intake camshaft to the most retarded angle while the engine is idling. The ECM closes the OCV to retard the cam. The ECM stores this value as the VVT learning value. When the difference between the target and actual intake valve timings is 5°CA (Crankshaft Angle) or less, the ECM stores it.

If the VVT learning value matches the following conditions, the ECM determines the existence of a malfunction in the VVT system, and stores the DTC.

1. VVT learning value: Less than 25°CA, or more than 51°CA.
2. Above condition continues for 18 seconds or more.

This DTC indicates that the angle between the intake camshaft and the crankshaft is incorrect due to factors such as the timing chain having jumped a tooth.

This monitor begins to run after the engine has idled for 5 minutes.

Refer to DTC P2195. Refer to DESCRIPTION.

HINT

Scheme 313

1. Although the DTC titles say the oxygen sensor, these DTCs relate to the Air-Fuel Ratio (A/F) sensor.
2. Sensor 1 refers to the sensor mounted in front of the Three-Way Catalytic Converter (TWC) and located near the engine assembly.
3. When either of these DTCs are stored, the ECM enters fail-safe mode. The ECM turns off the A/F sensor heater in fail-safe mode. Fail-safe mode continues until the ignition switch is turned to OFF.
4. The ECM provides a pulse width modulated control circuit to adjust the current through the heater. The A/F sensor heater circuit uses a relay on the +B side of the circuit.

The ECM uses information from the Air-Fuel Ratio (A/F) sensor to regulate the air-fuel ratio and keep it close to the stoichiometric level. This maximizes the ability of the Three-Way Catalytic Converter (TWC) to purify the exhaust gases.

The A/F sensor detects oxygen levels in the exhaust gas and transmits the information to the ECM. The inner surface of the sensor element is exposed to the outside air. The outer surface of the sensor element is exposed to the exhaust gas. The sensor element is made of platinum coated zirconia and includes an integrated heating element.

The zirconia element generates a small voltage when there is a large difference in the oxygen concentrations between the exhaust gas and outside air. The platinum coating amplifies this voltage generation.

The A/F sensor is more efficient when heated. When the exhaust gas temperature is low, the sensor cannot generate useful voltage signals without supplementary heating. The ECM regulates the supplementary heating using a duty-cycle approach to adjust the average current in the sensor heater element. If the heater current is outside the normal range, the signal transmitted by the A/F sensor becomes inaccurate, as a result, the ECM is unable to regulate air-fuel ratio properly.

When the current in the A/F sensor heater is outside the normal operating range, the ECM interprets this as a malfunction in the sensor heater and stores a DTC.

Example

The ECM stores DTC P0032 when the current in the A/F sensor heater is more than 10 A. Conversely, when the heater current is less than 0.8 A, DTC P0031 is stored.

1. Refer to DTC P0136. Refer to «DESCRIPTION»(ref-472650-S19770419652012051500000).

HINT

Scheme 314

1. Sensor 2 refers to the sensor mounted behind the Three-Way Catalytic Converter (TWC) and located far from the engine assembly.
2. When any of these DTCs are stored, the ECM enters fail-safe mode. The ECM turns off the Heated Oxygen (HO2) Sensor heater in fail-safe mode. Fail-safe mode continues until the ignition switch is turned to OFF.
3. The ECM provides a pulse width modulated control circuit to adjust the current through the heater. The HO2 sensor heater circuit uses a relay on the +B side of the circuit.

The sensing portion of the Heated Oxygen (HO2) sensor has a zirconia element which is used to detect the oxygen concentration in the exhaust gas. If the zirconia element is at the appropriate temperature, and the difference between the oxygen concentrations surrounding the inside and outside surfaces of the sensor is large, the zirconia element generates voltage signals. In order to increase the oxygen concentration detecting capacity of the zirconia element, the ECM supplements the heat from the exhaust with heat from a heating element inside the sensor.

Heated oxygen sensor heater range check (P0037 and P0038)

The ECM monitors the current applied to the HO2 sensor heater to check the heater for malfunctions. If the current is below the threshold value, the ECM determines that there is an open circuit in the heater. If the current is above the threshold value, the ECM determines that there is a short circuit in the heater.

The ECM constantly monitors the current applied to the heater. If the ECM detects an open or short circuit, the ECM turns the MIL on and stores a DTC.

If a malfunction is detected, the ECM cuts off the current applied to the heater.

Example

The ECM stores DTC P0038 when the current in the HO2 sensor heater is more than 2 A. Conversely, when the heater current is less than 0.3 A, DTC P0037 is stored.

Heated oxygen sensor heater performance (P0141)

After the accumulated heater ON time exceeds 100 seconds, the ECM calculates the heater resistance using the battery voltage and the current applied to the heater.

If the resistance is above the threshold value, the ECM determines that there is a malfunction in the HO2 sensor heater and stores DTC P0141.

The Mass Air Flow (MAF) meter is a sensor that measures the amount of air flowing through the throttle valve.

The ECM uses this information to determine the fuel injection time and to provide the appropriate air-fuel ratio.

Inside the MAF meter, there is a heated platinum wire which is exposed to the flow of intake air.

By applying a specific electrical current to the wire, the ECM heats it to a given temperature. The flow of incoming air cools both the wire and an internal thermistor, affecting their resistance. To maintain a constant current value, the ECM varies the voltage applied to these components in the MAF meter. The voltage level is proportional to the airflow through the sensor, and the ECM uses it to calculate the intake air volume.

The circuit is constructed so that the platinum hot wire and the temperature sensor create a bridge circuit, and the power transistor is controlled so that the potentials of A and B remain equal to maintain the predetermined temperature.

HINT

When any of these DTCs are stored, the ECM enters fail-safe mode. During fail-safe mode, the ignition timing is calculated by the ECM, according to the engine RPM and throttle valve position. Fail-safe mode continues until a pass condition is detected.

Scheme 315

HINT

When any of these DTCs are stored, check the air-flow rate by entering the following menus on a Techstream: Powertrain / Engine and ECT / Data List / MAF.

If there is a defect in the MAF meter or an open or short circuit, the voltage level deviates from the normal operating range. The ECM interprets this deviation as a malfunction in the MAF meter and stores a DTC.

Example

When the sensor output voltage remains less than 0.2 V, or more than 4.9 V, for more than 3 seconds, the ECM stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 3 seconds after the engine is next started.

Refer to DTC P0100. Refer to DESCRIPTION.

The MAF meter is a sensor that measures the amount of air flowing through the throttle valve. The ECM uses this information to determine the fuel injection time and to provide an appropriate air-fuel ratio. Inside the MAF meter, there is a heated platinum wire which is exposed to the flow of intake air. By applying a specific electrical current to the wire, the ECM heats it to a specific temperature. The flow of incoming air cools both the wire and an internal thermistor, affecting their resistance. To maintain a constant current value, the ECM varies the voltage applied to these components of the MAF meter. The voltage level is proportional to the airflow through the sensor, and the ECM uses it to calculate the intake air volume.

The ECM monitors the average engine load value ratio to check the MAF meter for malfunctions. The average engine load value ratio is obtained by comparing the average engine load calculated from the MAF meter output to the average engine load estimated from the driving conditions, such as the engine speed and the throttle opening angle. If the average engine load value ratio is below the threshold value, the ECM determines that the intake air volume is low, and if the average engine load value ratio is above the threshold value, the ECM determines that the intake air volume is high.

If this is detected in 2 consecutive driving cycles, the MIL is illuminated and a DTC is stored.

The ECM monitors the sensor voltage and uses this value to calculate the IAT. When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a malfunction in the IAT sensor and stores a DTC.

Example

If the sensor output voltage is more than 4.91 V for 0.5 seconds or more, the ECM determines that there is an open in the IAT sensor circuit, and stores DTC P0113. Conversely, if the output voltage is less than 0.18 V for 0.5 seconds or more, the ECM determines that there is a short in the sensor circuit, and stores DTC P0112.

If the malfunction is not repaired successfully, a DTC is stored 0.5 seconds after the engine is next started.

After warmed engine stop

The ECM monitors the intake air temperature variation in the period from when the engine was warmed up on the previous trip until the next engine start. If the change in intake air temperature sensor output is less than the threshold, it is determined that a malfunction has occurred in the intake air temperature sensor. When this is detected, the MIL is illuminated and the DTC is stored.

After cold engine start

The monitor runs when the engine is started cold after 5 hours or more have elapsed since the engine stopped. If the intake air temperature sensor output variation until the engine has warmed up completely is less than the threshold, it is determined that a malfunction has occurred in the intake air temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

A thermistor is built into the Engine Coolant Temperature (ECT) sensor, of which the resistance value varies according to the ECT.

The structure of the sensor and its connection to the ECM are the same as those of the Intake Air Temperature (IAT) sensor.

HINT

When any of DTCs P0115, P0117 and P0118 are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECT is estimated to be 80°C (176°F) by the ECM. Fail-safe mode continues until a pass condition is detected.

HINT

When any of these DTCs are output, check the ECT by entering the following menus on the Techstream: Powertrain / Engine and ECT / Data List / Coolant Temp.

The Engine Coolant Temperature (ECT) sensor is used to monitor the ECT. The ECT sensor has a thermistor with a resistance that varies according to the temperature of the engine coolant. When the coolant temperature is low, the resistance in the thermistor increases. When the temperature is high, the resistance drops. These variations in resistance are reflected in the output voltage from the sensor. The ECM monitors the sensor voltage and uses this value to calculate the ECT. When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a fault in the ECT sensor and stores a DTC.

Example

If the sensor output voltage is more than 4.91 V for 0.5 seconds or more, the ECM determines that there is an open in the ECT sensor circuit, and stores DTC P0118. Conversely, if the voltage output is less than 0.14 V for 0.5 seconds or more, the ECM determines that there is a short in the sensor circuit, and stores DTC P0117.

If the malfunction is not repaired successfully, a DTC is stored 0.5 seconds after the engine is next started.

Refer to DTC P0115. Refer to DESCRIPTION.

Engine coolant temperature (ECT) sensor cold start monitor

The monitor runs when the engine is started cold. If the change in engine coolant temperature sensor output until the engine warmed up completely is less than the threshold, it is determined that a malfunction has occurred in the engine coolant temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

ECT sensor soak monitor

The ECM compares the engine coolant temperature when the warmed engine is stopped and when the engine is started on the next trip when more than 5 hours has elapsed since the engine was stopped. If the change in engine coolant temperature sensor output is less than the threshold, it is determined that a malfunction has occurred in the engine coolant temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

The engine has two temperature sensors, an Engine Coolant Temperature (ECT) sensor and an Intake Air Temperature (IAT) sensor, to detect the temperature while the engine is in operation. A thermistor, whose resistance value varies according to the temperature, is built into each sensor. When the temperature is low, the resistance of the thermistor increases. When the temperature is high, the resistance drops. These variations in resistance are transmitted to the ECM as voltage changes. Based on these temperature signals output from the sensors, the ECM determines the fuel injection time and the ignition timing to control the engine.

Scheme 316

HINT

1. Waiting is required to prevent the temperature of the engine from affecting the readings. If the engine has been operated recently, it will not be possible to accurately compare the readings.

1. For diagnosis, in order to duplicate the detection conditions of the DTC, it is necessary to park the vehicle for 7 hours. Parking the vehicle for 7 hours ensures that the actual temperature of the ECT and IAT are very similar. When the vehicle has been parked for less than 7 hours, differences in the readings may exist, but this does not necessarily indicate a fault.

The ECM monitors the difference between the Engine Coolant Temperature (ECT) and the Intake Air Temperature (IAT) when the engine is started cold to detect the engine temperature conditions accurately. The monitor runs when the engine started is cold after 7 hours or more has elapsed since the engine was stopped (ignition switch turned off) on the previous trip. If the difference between the ECT and the IAT on a cold start exceeds 20°C (36°F), the ECM interprets this as a malfunction in the ECT sensor circuit and IAT sensor circuit, and stores the DTC.

HINT

These DTCs relate to the Throttle Position (TP) sensor.

The TP sensor is mounted on the throttle with motor body assembly, and detects the opening angle of the throttle valve. This sensor is a non-contact type, and uses Hall-effect elements, in order to yield accurate signals, even in extreme driving conditions, such as at high speeds as well as very low speeds.

The TP sensor has two sensor circuits which each transmits a signal, VTA1 and VTA2. VTA1 is used to detect the throttle valve angle and VTA2 is used to detect malfunctions in VTA1. The sensor signal voltages vary between 0 V and 5 V in proportion to the throttle valve opening angle, and are transmitted to the VTA terminals of the ECM.

As the valve closes, the sensor output voltage decreases and as the valve opens, the sensor output voltage increases. The ECM calculates the throttle valve opening angle according to these signals and controls the throttle actuator in response to driver inputs. These signals are also used in calculations such as air-fuel ratio correction, power increase correction and fuel cut control.

Scheme 317

HINT

1. When any of these DTCs are output, check the throttle valve opening angle by entering the following menus on the Techstream: Powertrain / Engine and ECT / Data List / Throttle Position No. 1 and Throttle Position No. 2.

1. Throttle Position No. 1 denotes the VTA1 signal, and Throttle Position No. 2 denotes the VTA2 signal. Reference (Normal Condition) Techstream Display Accelerator Pedal Fully Released Accelerator Pedal Fully Depressed Throttle Position No. 1 0.5 to 1.1 V 3.2 to 4.8 V Throttle Position No. 2 2.1 to 3.1 V 4.6 to 5.0 V

P0120, P0122, P0123, P0220, P0222, P0223, P2135

The ECM uses the Throttle Position (TP) sensor to monitor the throttle valve opening angle. There are several checks that the ECM performs to confirm the proper operation of the TP sensor.

1. A specific voltage difference is expected between the sensor terminals, VTA1 and VTA2, for each throttle valve opening angle. If the difference between VTA1 and VTA2 is incorrect, the ECM interprets this as a malfunction in the sensor, and stores a DTC.

1. VTA1 and VTA2 each have a specific voltage range. If VTA1 or VTA2 is outside the normal operating range, the ECM interprets this as a malfunction in the sensor, and stores a DTC.

1. VTA1 and VTA2 should never be close to the same voltage level. If VTA1 is within 0.02 V of VTA2, the ECM determines that there is a short circuit in the sensor, and stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 10 seconds after the engine is next started.

P0121

The ECM uses the TP sensor to monitor the throttle valve opening angle.

This sensor transmits two signals: VTA1 and VTA2. VTA1 is used to detect the throttle opening angle and VTA2 is used to detect malfunctions in VTA1. The ECM performs several checks to confirm the proper operation of the TP sensor and VTA1.

For each throttle opening angle, a specific voltage difference is expected between the outputs of VTA1 and VTA2. If the output voltage difference between the two signals deviates from the normal operating range, the ECM interprets this as a malfunction of the TP sensor. The ECM illuminates the MIL and stores the DTC.

If the malfunction is not repaired successfully, the DTC is stored 2 seconds after the engine is next started.

1. Refer to DTC P0115. Refer to «DESCRIPTION»(ref-472650-S39458716752012051500000). DTC No. DTC Detection Condition Trouble Area P0125 Engine Coolant Temperature (ECT) does not reach closed-loop enabling temperature for 20 minutes (this period varies with engine start ECT) (2 trip detection logic) ECT sensor Cooling system Thermostat

The resistance of the ECT sensor varies in proportion to the actual ECT. The ECT supplies a constant voltage to the sensor and monitors the signal output voltage of the sensor. The signal voltage output varies according to the changing resistance of the sensor. After the engine is started, the ECT is monitored through this signal. If the ECT sensor indicates that the engine is not yet warm enough for closed-loop fuel control, despite a specified period of time having elapsed since the engine was started, the ECM interprets this as a malfunction in the sensor or cooling system and stores the DTC.

Example

The ECT is 0°C (32°F) at engine start. After about 1 minute of running time, the ECT sensor still indicates that the engine is not warm enough to begin closed-loop fuel (air-fuel ratio feedback) control. The ECM interprets this as a malfunction in the sensor or cooling system and stores the DTC.

HINT

This DTC relates to the thermostat.

This DTC is stored when the Engine Coolant Temperature (ECT) does not reach 75°C (167°F) despite sufficient engine warm-up time having elapsed.

Scheme 318

The ECM estimates the ECT based on the starting temperature, engine loads, and engine speeds. The ECM then compares the estimated temperature with the actual ECT. When the estimated ECT reaches 75°C (167°F), the ECM checks the actual ECT. If the actual ECT is less than 75°C (167°F), the ECM interprets this as a malfunction in the thermostat or the engine cooling system and stores the DTC.

HINT

Sensor 2 refers to the sensor mounted behind the Three-Way Catalytic Converter (TWC) and located far from the engine assembly.

In order to obtain a high purification rate of the carbon monoxide (CO), hydrocarbon (HC) and nitrogen oxide (NOx) components in the exhaust gas, a TWC is used. For the most efficient use of the TWC, the air-fuel ratio must be precisely controlled so that it is always close to the stoichiometric air-fuel level. For the purpose of helping the ECM to deliver accurate air-fuel ratio control, a Heated Oxygen (HO2) sensor is used.

The HO2 sensor is located behind the TWC, and detects the oxygen concentration in the exhaust gas. Since the sensor is integrated with the heater that heats the sensing portion, it is possible to detect the oxygen concentration even when the intake air volume is low (the exhaust gas temperature is low).

When the air-fuel ratio becomes lean, the oxygen concentration in the exhaust gas is rich. The HO2 sensor informs the ECM that the post-TWC air-fuel ratio is lean (low voltage, i.e. less than 0.45 V).

Conversely, when the air-fuel ratio is richer than the stoichiometric air-fuel level, the oxygen concentration in the exhaust gas becomes lean. The HO2 sensor informs the ECM that the post-TWC air-fuel ratio is rich (high voltage, i.e. more than 0.45 V). The HO2 sensor has the property of changing its output voltage drastically when the air-fuel ratio is close to the stoichiometric level.

The ECM uses the supplementary information from the HO2 sensor to determine whether the air-fuel ratio after the TWC is rich or lean, and adjusts the fuel injection time accordingly. Thus, if the HO2 sensor is working improperly due to internal malfunctions, the ECM is unable to compensate for deviations in the primary air-fuel ratio control.

Scheme 319

FOR MEXICO MODELS

Active Air-Fuel Ratio Control

The ECM usually performs air-fuel ratio feedback control so that the Air-Fuel Ratio (A/F) sensor output indicates a near stoichiometric air-fuel level. This vehicle includes active air-fuel ratio control in addition to regular air-fuel ratio control. The ECM performs active air-fuel ratio control to detect any deterioration in the Three-Way Catalytic Converter (TWC) and Heated Oxygen (HO2) sensor malfunctions (refer to the diagram below).

Active air-fuel ratio control is performed for approximately 15 to 20 seconds while driving with a warm engine. During active air-fuel ratio control, the air-fuel ratio is forcibly regulated to become lean or rich by the ECM. If the ECM detects a malfunction, one of the following DTCs is stored: DTC P0136 (abnormal voltage output), P0137 (open circuit) and P0138 (short circuit).

Abnormal Voltage Output of HO2 Sensor (DTC P0136)

While the ECM is performing active air-fuel ratio control, the air-fuel ratio is forcibly regulated to become rich or lean. If the sensor is not functioning properly, the voltage output variation is small. For example, when the HO2 sensor voltage does not decrease to less than 0.21 V and does not increase to more than 0.59 V during active air-fuel ratio control, the ECM determines that the sensor voltage output is abnormal and stores DTC P0136.

Scheme 320

Open or Short in Heated Oxygen (HO2) Sensor Circuit (DTC P0137 or P0138)

During active air-fuel ratio control, the ECM calculates the Oxygen Storage Capacity (OSC) * of the Three-Way Catalytic Converter (TWC) by forcibly regulating the air-fuel ratio to become rich or lean. If the HO2 sensor has an open or short, or the voltage output of the sensor decreases significantly, the OSC indicates an extraordinarily high value. Even if the ECM attempts to continue regulating the air-fuel ratio to become rich or lean, the HO2 sensor output does not change.

While performing active air-fuel ratio control, when the target air-fuel ratio is rich and the HO2 sensor voltage output is 0.21 V or less (lean), the ECM interprets this as an abnormally low sensor output voltage and stores DTC P0137. When the target air-fuel ratio is lean and the voltage output is 0.59 V or more (rich) during active air-fuel ratio control, the ECM determines that the sensor voltage output is abnormally high, and stores DTC P0138.

HINT

DTC P0138 is also stored if the HO2 sensor voltage output is more than 1.2 V for 10 seconds or more.

*: The TWC has the capability to store oxygen. The OSC and the emission purification capacity of the TWC are mutually related. The ECM determines whether the catalyst has deteriorated, based on the calculated OSC value. Refer to MONITOR DESCRIPTION.

Scheme 321

High or Low Impedance of Heated Oxygen (HO2) Sensor (DTC P0136 or P0137)

Scheme 322

During normal air-fuel ratio feedback control, there are small variations in the exhaust gas oxygen concentration. In order to continuously monitor the slight variations in the HO2 sensor signal while the engine is running, the impedance* of the sensor is measured by the ECM. The ECM determines that there is a malfunction in the sensor when the measured impedance deviates from the standard range.

* : The effective resistance in an alternating current electrical circuit.

HINT

1. The impedance cannot be measured using an ohmmeter.
2. DTC P0136 indicates the deterioration of the HO2 sensor. The ECM stores this DTC by calculating the impedance of the sensor when the typical enabling conditions are satisfied (2 driving cycle).
3. DTC P0137 indicates an open or short circuit in the HO2 sensor (2 driving cycle). The ECM stores this DTC when the impedance of the sensor exceeds the threshold 15 kohms.

Abnormal Voltage Output of Heated Oxygen (HO2) Sensor During Fuel cut (DTC P0139)

The sensor output voltage drops to below 0.2 V (extremely lean status) immediately when the vehicle decelerates and fuel cut is operating. If the voltage does not drop to below 0.2 V for 7 seconds or more, or voltage does not drop from 0.35 V to 0.2 V for 1 second the ECM determines that the sensor's response feature has deteriorated, illuminates the MIL and stores a DTC.

The fuel trim is related to the feedback compensation value, not to the basic injection time. The fuel trim consists of both the short-term and the long-term fuel trims.

The short-term fuel trim is fuel compensation that is used to constantly maintain the air-fuel ratio at stoichiometric levels. The signal from the Air-Fuel Ratio (A/F) sensor indicates whether the air-fuel ratio is rich or lean compared to the stoichiometric ratio. This triggers a reduction in the fuel injection volume if the air-fuel ratio is rich and an increase in the fuel injection volume if it is lean.

Factors such as individual engine differences, wear over time and changes in operating environment cause short-term fuel trim to vary from the central value. The long-term fuel trim, which controls overall fuel compensation, compensates for long-term deviations in the fuel trim from the central value caused by the short-term fuel trim compensation.

HINT

1. When DTC P0171 is stored, the actual air-fuel ratio is on the lean side. When DTC P0172 is stored, the actual air-fuel ratio is on the rich side.
2. If the vehicle runs out of fuel, the air-fuel ratio is lean and DTC P0171 may be stored. The MIL is then illuminated.
3. When the total of the short-term and long-term fuel trim values is within 20% (and the engine coolant temperature is more than 75°C [167°F]), the system is functioning normally.

Under closed-loop fuel control, fuel injection volumes that deviate from those estimated by the ECM cause changes in the long-term fuel trim compensation value. The long-term fuel trim is adjusted when there are persistent deviations in the short-term fuel trim values. Deviations from the ECM's estimated fuel injection volumes also affect the average fuel trim learning value, which is a combination of the average short-term fuel trim (fuel feedback compensation value) and the average long-term fuel trim (learning value of the air-fuel ratio). If the average fuel trim learning value exceeds the malfunction threshold, the ECM interprets this as a fault in the fuel system and stores a DTC.

Example

The average fuel trim learning value is +35% or more or -35% or less, the ECM interprets this as a fuel system malfunction.

Scheme 323

The ECM illuminates the MIL and stores a DTC when either one of the following conditions, which could cause emission deterioration, is detected (2 trip detection logic).

1. Within the first 1000 crankshaft revolutions of the engine starting, an excessive misfiring rate (approximately 20 to 50 misfires per 1000 crankshaft revolutions) occurs once.
2. An excessive misfiring rate (approximately 20 to 50 misfires per 1000 crankshaft revolutions) occurs a total of 4 times.

The ECM flashes the MIL and stores a DTC when either one of the following conditions, which could cause the Three-Way Catalytic Converter (TWC) damage, is detected (2 trip detection logic).

HINT

If a catalyst damaged misfire occurs, the monitor informs the driver by blinking the MIL (1 trip).

1. In every 200 crankshaft revolutions at a high engine RPM, the threshold misfiring percentage is recorded once.
2. In every 200 crankshaft revolutions at a normal engine RPM, the threshold misfiring percentage is recorded 3 times.

Misfire Monitor for Mexico Models

The ECM illuminates the MIL and stores a DTC when either one of the following conditions, which could cause emission deterioration, is detected (2 trip detection logic).

1. Within the first 1000 crankshaft revolutions of the engine starting, an excessive misfiring rate (approximately 500 misfires per 1000 crankshaft revolutions) occurs once.
2. An excessive misfiring rate (approximately 250 misfires per 1000 crankshaft revolutions) occurs a total of 4 times.

The ECM flashes the MIL and stores a DTC when the following condition, which could cause the Three-Way Catalytic Converter (TWC) damage, is detected (2 trip detection logic).

1. A catalyst damaged misfire, which is monitored every 200 crankshaft revolutions, occurs 3 times.

The flat type knock sensor (non-resonant type) has structures that can detect vibrations over a wide band of frequencies: between approximately 5 kHz and 15 kHz.

A knock sensor is fitted onto the engine block to detect engine knocking.

The knock sensor contains a piezoelectric element which generates a voltage when it becomes deformed.

The voltage is generated when the engine block vibrates due to knocking. Any occurrence of engine knocking can be suppressed by delaying the ignition timing.

HINT

When any of DTCs P0327 and P0328 are stored, the ECM enters fail-safe mode. During fail-safe mode, the ignition timing is delayed to its maximum retardation. Fail-safe mode continues until the ignition switch is turned to OFF.

Reference: Inspection using an oscilloscope.

Scheme 324

The correct waveform is as shown.

If the output voltage transmitted by the knock sensor remains low or high for more than 1 second, the ECM interprets this as a malfunction in the sensor circuit, and stores a DTC.

The monitor for DTCs P0327 and P0328 begins to run when 5 seconds have elapsed since the engine was started.

If the malfunction is not repaired successfully, either DTC P0327 or P0328 is stored 5 seconds after the engine is next started.

The Crankshaft Position (CKP) sensor system consists of a CKP sensor plate and a pickup coil.

The sensor plate has 34 teeth and is installed on the crankshaft. The pickup coil is made of wound copper wire, an iron core and a magnet. The sensor plate rotates and, as each tooth passes through the pickup coil, a pulse signal is created. The pickup coil generates 34 signals per engine revolution. Based on these signals, the ECM calculates the crankshaft position and engine RPM. Using these calculations, the fuel injection time and ignition timing are controlled.

Scheme 325

1. Reference: Inspection using an oscilloscope. HINT: The correct waveform is as shown. G2 stands for the Camshaft Position (CMP) sensor signal, and NE+ stands for the CKP sensor signal. Grounding failure of the shielded wire may causes noise in waveforms. Item Content Terminals CH1: G2+ - NE- CH2: NE+ - NE- Equipment Settings 5 V/DIV 20 msec./DIV Conditions Cranking or idling

If there is no signal from the CKP sensor despite the engine revolving, the ECM interprets this as a malfunction of the sensor.

If the malfunction is not repaired successfully, a DTC is stored 10 seconds after the engine is next started.

The Camshaft Position (CMP) sensor consists of a magnet and an iron core which is wrapped with copper wire, and is installed onto the cylinder head. When the camshaft rotates, each of 3 teeth on the camshaft passes through the CMP sensor. This activates the internal magnet in the sensor, generating a voltage in the copper wire. The camshaft rotation is synchronized with the crankshaft rotation. When the crankshaft turns twice, the voltage is generated 3 times in the CMP sensor. The generated voltage in the sensor acts as a signal, allowing the ECM to locate the camshaft position. This signal is then used to control ignition timing, fuel injection timing, and the VVT system.

HINT

DTC P0340 indicates a malfunction relating to the CMP sensor (+) circuit (the wire harness between the ECM and CMP sensor, and the CMP sensor itself).

Reference: Inspection using an oscilloscope

Scheme 326

HINT

1. The correct waveform is as shown in the illustration.
2. G2 stands for the CMP sensor signal, and NE+ stands for the Crankshaft Position (CKP) sensor signal.
3. Grounding failure of the shielded wire may cause noise in waveforms.

If no signal is transmitted by the CMP sensor despite the engine revolving, or the rotation of the camshaft and the crankshaft is not synchronized, the ECM interprets this as a malfunction of the sensor.

If the malfunction is not repaired successfully, a DTC is stored 10 seconds after the engine is next started.

HINT

1. These DTCs indicate malfunctions relating to the primary circuit.
2. If DTC P0351 is stored, check ignition coil No. 1 (No. 1 cylinder) circuit.
3. If DTC P0352 is stored, check ignition coil No. 1 (No. 2 cylinder) circuit.
4. If DTC P0353 is stored, check ignition coil No. 1 (No. 3 cylinder) circuit.
5. If DTC P0354 is stored, check ignition coil No. 1 (No. 4 cylinder) circuit.

A Direct Ignition System (DIS) is used on this vehicle.

The DIS is a 1-cylinder ignition system in which each cylinder is ignited by one ignition coil No. 1 and one spark plug is connected to the end of each secondary wiring. A powerful voltage, generated in the secondary wiring, is applied directly to each spark plug. The sparks of the spark plugs pass from the center electrode to the ground electrodes.

The ECM determines the ignition timing and transmits the ignition (IGT) signals to each cylinder. Using the IGT signal, the ECM turns the power transistor inside the igniter on and off. The power transistor, in turn, switches on and off the current to the primary coil. When the current to the primary coil is cut off, a powerful voltage is generated in the secondary coil. This voltage is applied to the spark plugs, causing them to spark inside the cylinders. As the ECM cuts the current to the primary coil, the igniter sends back an ignition confirmation (IGF) signal to the ECM, for each cylinder ignition.

Scheme 327

Scheme 328

1. Reference: Inspection using an oscilloscope.
2. While cranking or idling the engine, check the waveform between terminals IGT (1 to 4) and E1, and IGF1 and E1 of the ECM connector. Item Content Terminals CH1: IGT1, IGT2, IGT3, IGT4 - E1 CH2: IGF1 - E1 Equipment Settings 2 V/DIV 20 msec./DIV Conditions Cranking or idling

Scheme 329

If the ECM does not receive any IGF signals despite transmitting the IGT signal, it interprets this as a fault in the igniter and stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 1 second after the engine is next started.

The ECM uses sensors mounted in front of and behind the Three-Way Catalytic Converter (TWC) to monitor its efficiency.

The first sensor, the Air-Fuel Ratio (A/F) sensor, sends pre-catalyst information to the ECM. The second sensor, the Heated Oxygen (HO2) sensor, sends post-catalyst information to the ECM.

In order to detect any deterioration in the TWC, the ECM calculates the Oxygen Storage Capacity (OSC) of the TWC. This calculation is based on the voltage output of the HO2 sensor while performing active air- fuel ratio control, rather than the conventional detecting method, which uses the locus ratio.

The OSC value is an indication of the oxygen storage capacity of the TWC. When the vehicle is being driven with a warm engine, active air-fuel ratio control is performed for approximately 15 to 20 seconds. When it is performed, the ECM deliberately sets the air-fuel ratio to lean or rich levels. If the rich-lean cycle of the HO2 sensor is long, the OSC becomes greater. There is a direct correlation between the OSCs of the HO2 sensor and the TWC.

The ECM uses the OSC value to determine the state of the TWC. If any deterioration has occurred, it illuminates the MIL and stores the DTC.

This system determines the deterioration of the entire catalyst system (including the front and rear catalysts), by using the oxygen storage capacity value of the front catalyst, that is more sensitive than the rear catalyst, as the representative value.

Scheme 330

TEXT IN ILLUSTRATION

See also:
• ON-VEHICLE INSPECTION - Step 1
• COMPONENTS
• ON-VEHICLE INSPECTION - Step 2
• ON-VEHICLE INSPECTION
• ON-VEHICLE INSPECTION - Step 2