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Transfer Case: Removal & Installation Toyota Sienna II

Transfer Case 6 illustrations ~669 words

REPLACEMENT

Note. COMPONENTS: See COMPONENTS

Scheme 3

Scheme 3: REPLACEMENT
Scheme 3: REPLACEMENT

Scheme 4

Scheme 4
Scheme 4
  1. DRAIN AUTOMATIC TRANSAXLE FLUID
  2. REMOVE TRANSFER CASE NO. 1 PLUG
  3. REMOVE TRANSFER DRAIN PLUG Remove the drain plug, gasket and drain transfer oil.
  4. REMOVE FRONT WHEEL
  5. REMOVE FRONT DRIVE SHAFT ASSY RH (See «REMOVAL & INSTALLATION»(ref-163653-S39195337112004070800000) ) SST 09520-01010, 09520-24010 (09520-32040)
  6. REMOVE TRANSFER RH BEARING RETAINER OIL SEAL Using SST, remove the RH bearing retainer oil seal. SST 09308-00010 NOTE: Do not damage the oil-seal-fitted surface of the case.
  7. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL Using SST, drive a new oil seal into the case to the position shown. SST 09223-4601 1 NOTE: Do not install the oil seal obliquely. Apply small amount of MP grease to the oil seal lip.
  8. INSTALL FRONT DRIVE SHAFT ASSY RH (See «REMOVAL & INSTALLATION»(ref-163653-S39195337112004070800000) )
  9. INSTALL FRONT WHEEL Torque: 103 N.m (1050 kgf.cm, 76 ft.lbf)
  10. ADD AUTOMATIC TRANSAXLE FLUID
  11. INSPECT AUTOMATIC TRANSAXLE FLUID (See «ON-VEHICLE INSPECTION»(ref-195120-S42209536272005093000000) )
  12. INSTALL TRANSFER DRAIN PLUG Install the drain plug with a new gasket. Torque: 49 N.m (500 kgf.cm 36 ft.lbf)
  13. INSTALL TRANSFER CASE NO. 1 PLUG Supply oil up to the level 0 - 5 mm (0 - 0.20 in.) below the lowest end of the plug hole. Oil quantity: 0.9 L (0.95 US qts, 0.71 Imp.qts) NOTE: When supplying oil, fill it slowly. Install the plug No. 1 with a new gasket. Torque: 49 N.m (500 kgf.cm, 36 ft.lbf)
  14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See «ADJUSTMENTS & INSPECTION»(ref-164830-S29153602322004081600000) )
  15. CHECK ABS SPEED SENSOR SIGNAL (See «PRE-CHECK»(ref-181962-S11051294662005080800000) )

Note. ENGINE COMPONENTS: See COMPONENTS

AUTOMATIC TRANSAXLE COMPONENTS: See COMPONENTS

TRANSFER COMPONENTS: See COMPONENTS

Scheme 5

Scheme 5: REPLACEMENT
Scheme 5: REPLACEMENT

Scheme 6

Scheme 6
Scheme 6
  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (See «REPLACEMENT»(ref-195076-S33888380262005093000000) )
  2. REMOVE AUTOMATIC TRANSMISSION W/TRANSFER (See «REPLACEMENT»(ref-195122-S17386584862005093000000) )
  3. REMOVE TRANSFER ASSY (See «OVERHAUL»(ref-195109-S31604154402005093000000) )
  4. REMOVE CTR DIFFERENTIAL LOCK SLEEVE (See «OVERHAUL»(ref-195109-S31604154402005093000000) )
  5. REMOVE TRANSFER CASE OIL SEAL Using SST, remove the oil seal from the case. SST 09308-00010 NOTE: Do not damage the oil-seal-fitted surface of the case.
  6. INSTALL TRANSFER CASE OIL SEAL Using SST, drive a new oil seal into the case to the position shown. SST 09387-00010, 09950-70010 (09951-07150) NOTE: Do not install it obliquely. Apply small amount of MP grease to the oil seal lip.
  7. INSTALL CTR DIFFERENTIAL LOCK SLEEVE (See «OVERHAUL»(ref-195109-S31604154402005093000000) )
  8. INSTALL TRANSFER ASSY (See «OVERHAUL»(ref-195109-S31604154402005093000000) )
  9. INSTALL AUTOMATIC TRANSMISSION W/TRANSFER (See «REPLACEMENT»(ref-195122-S17386584862005093000000) )
  10. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE (See ) «REPLACEMENT»(ref-195076-S33888380262005093000000)
  11. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See ) «ADJUSTMENTS & INSPECTION»(ref-164830-S29153602322004081600000)
  12. CHECK ABS SPEED SENSOR SIGNAL ABS WITH EBD & BA & TRAC & VSC SYSTEM (See «PRE-CHECK»(ref-181962-S11051294662005080800000) )

Note. COMPONENTS: See COMPONENTS

Scheme 7

Scheme 7: REPLACEMENT
Scheme 7: REPLACEMENT

Scheme 8

Scheme 8
Scheme 8
  1. REMOVE TRANSFER CASE NO. 1 PLUG
  2. REMOVE TRANSFER DRAIN PLUG Remove the drain plug, gasket and drain transfer oil.
  3. REMOVE EXHAUST PIPE ASSY (See «REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY»(ref-195091-S01839763752005093000000) )
  4. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (See «OVERHAUL»(ref-195107-S25393489532005093000000) )
  5. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL Using SST, remove the oil seal from the extension housing. SST 09308-00010 NOTE: Be careful not to damage the oil-seal-fitted surface and the inside surface of the bush.
  6. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL Using SST, drive a new oil seal into the extension housing to the position shown. SST 09325-20010 NOTE: Do not install the oil seal obliquely. Apply small amount of MP grease to the oil seal lip.
  7. TEMPORARILY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSY (See «OVERHAUL»(ref-195107-S25393489532005093000000) )
  8. FULLY TIGHTEN PROPELLER W/CENTER BEARING SHAFT ASSY (See «OVERHAUL»(ref-195107-S25393489532005093000000) )
  9. INSTALL EXHAUST PIPE ASSY (See ) «REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY»(ref-195091-S01839763752005093000000)
  10. INSTALL TRANSFER DRAIN PLUG Install the drain plug with a new gasket. Torque: 49 N.m (500 kgf.cm, 36 ft.lbf)
  11. INSTALL TRANSFER CASE NO. 1 PLUG Supply oil up to the level 0 - 5 mm (0 - 0.20 in.) below the lowest end of the plug hole. Oil quantity: 0.9 L (0.95 US qts, 0.71 Imp.qts) NOTE: When supplying oil, fill it slowly. Install the No. 1 plug with a new gasket. Torque: 49 N.m (500 kgf.cm, 36 ft.lbf)

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