Crankcase Capacity
Crankcase capacity with oil filter is 5.0 qts. (4.7L).
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) | ||
|---|---|---|---|
| A/C Compressor Bolt | 18 (24) | ||
| Air Intake Chamber Bolt/Nut | 32 (43) | ||
| Air Intake Chamber Support Bolt | 14 (19) | ||
| Camshaft Bearing Cap Bolt (1) | 12 (16) | ||
| Camshaft Timing Sprocket Bolt | 94 (127) | ||
| Connecting Rod Bolt | |||
| Step 1 | 18 (24) | ||
| Step 2 | Additional 90 Degrees | ||
| Coolant Drain Union | 29 (39) | ||
| Coolant Inlet Pipe Bracket Bolt | 14 (19) | ||
| Coolant Outlet Housing Bolt/Nut | 11 (15) | ||
| Crankshaft Timing Sprocket Bolt | 159 (216) | ||
| Cylinder Head Bolt (2) | |||
| 12-Point Bolt | |||
| Step 1 | 40 (54) | ||
| Step 2 | Additional 90 Degrees | ||
| Recessed Bolts | 13 (18) | ||
| Drive Plate Bolt (A/T) | 61 (83) | ||
| Engine Mount Absorber Bolt | 35 (47) | ||
| Engine Mount-To-Transaxle Bolt | 47 (64) | ||
| Engine Mounting Bracket-To-Cylinder Block Bolt | 21 (28) | ||
| Engine Stabilizer Rod Bolt | 47 (64) | ||
| Engine Suspension Upper Brace Bolts | 59 (80) | ||
| Exhaust Manifold-To- Engine Nuts | 36 (49) | ||
| Exhaust Manifold Stay Bolts | |||
| Exc. M/T & Calif. A/T | 14 (19) | ||
| M/T & Calif. A/T | 25 (34) | ||
| Exhaust Pipe Stay Nuts | 24 (33) | ||
| Flywheel Bolts (M/T) | 61 (83) | ||
| Front Engine Mount-To-Crossmember Bolt | |||
| Toyota Motor Corporation (TMC) Bolt | 59 (80) | ||
| Toyota Motor Manufacturing (TMM) Bolt | 49 (66) | ||
| Front Engine Mount-To-Cylinder Block Bolt | 47 (64) | ||
| Front Exhaust Pipe Lower Bracket Nuts | 24 (33) | ||
| Front Exhaust Pipe Upper Bracket Nuts | 15 (20) | ||
| Front Exhaust Pipe-To-Catalytic Converter Bolt/Nut | 41 (56) | ||
| Front Exhaust Pipe-To-Exhaust Manifold Nut | 46 (62) | ||
| Generator Bracket & Adjusting Bar Bolt | 32 (43) | ||
| Intake Manifold Bolt/Nut | 11 (15) | ||
| Knock Sensor | 29 (39) | ||
| Main Bearing Cap-To-Cylinder Block 12-Point Bolts (3) (4) | |||
| Step 1 | 16 (22) | ||
| Step 2 | Additional 90 Degrees | ||
| Main Bearing Cap Side Bolts (3) (4) | 20 (27) | ||
| Upper Oil Pan Bolts | |||
| 10-mm Bolt | (5) | ||
| 12-mm Bolt | 14 (19) | ||
| 14-mm Bolt | 27 (37) | ||
| No. 2 Idler Pulley Bolt | 32 (43) | ||
| No. 2 Idler Pulley Bracket Bolt | 21 (28) | ||
| No. 2 Right Engine Mount Stay Bolt | 47 (64) | ||
| Oil Filter Union | 22 (30) | ||
| Oil Pump Bolt | |||
| 10-mm Bolt | (5) | ||
| 12-mm Bolt | 14 (19) | ||
| Oxygen Sensor | 33 (45) | ||
| Power Steering Pump Bolt | 31 (42) | ||
| Power Steering Pump Bracket Bolt | 32 (43) | ||
| Power Steering Pump Mounting Bolts | 32 (43) | ||
| Rear Engine Mount-To-Cylinder Block Bolt | 47 (64) | ||
| Relief Valve Plug | 27 (37) | ||
| Right Engine Mount Brace Bolt | 23 (31) | ||
| Right Engine Mount Brace Bolt | 21 (28) | ||
| Spark Plug | 13 (18) | ||
| Stabilizer Bar Link-To-Lower Control Arm Nut | 29 (39) | ||
| Throttle Body Bolt/Nut | 14 (19) | ||
| Tie Rod Nut | 36 (49) | ||
| Timing Belt Idler Pulleys | |||
| No. 1 Idler Pulley Bolt | 25 (34) | ||
| No. 2 Idler Pulley Bolt | 32 (43) | ||
| Timing Belt Tensioner Bolt | 20 (27) | ||
| Torque Converter Bolt | 30 (41) | ||
| Water Outlet Housing Bolts | 11 (15) | ||
| Wheel Lug Nut | 76 (103) | ||
| INCH Lbs. (N.m) | |||
| Baffle Plate Bolt | 71 (8.0) | ||
| Camshaft Position Sensor Bolt | 71 (8.0) | ||
| Cover Plate-To-Upper Oil Pan Bolt | 71 (8.0) | ||
| Crankshaft Rear Oil Seal Housing Bolt | 71 (8.0) | ||
| Cylinder Head Rear Plate Bolt | 71 (8.0) | ||
| Delivery Pipe Bolt | 89 (10.0) | ||
| Drive Plate Cover Bolt | 69 (7.8) | ||
| EGR Cooler-To-Cylinder Block Bolt | 78 (8.8) | ||
| EGR Pipe Nut | 106 (12.0) | ||
| EGR Valve-To-Air Intake Chamber Nut | 106 (12.0) | ||
| Ignition Coil Bolt | 71 (8.0) | ||
| Main Bearing oil Seal Retainer Bolt | 71 (8.0) | ||
| Lower Oil Pan Bolt/Nut | 71 (8.0) | ||
| Pick-Up Tube Bolt/Nut | 71 (8.0) | ||
| Pressure Regulator Bolt | 71 (8.0) | ||
| Timing Belt Cover Bolts | 75 (8.5) | ||
| Timing Belt Plate Bolt | 71 (8.0) | ||
| Valve Cover Bolt | 71 (8.0) | ||
| Vacuum Switching Valve Assembly Nut | 71 (8.0) | ||
| Water Inlet Housing | 71 (8.0) | ||
| Water Pump Bolt/Nut | 71 (8.0) | ||
| (1) Tighten bolts to specification in sequence. (Схема №20) (2) Tighten bolts to specification in sequence. (Схема №8) (3) Tighten main bearing cap-to-cylinder block 12-point bolts first, then tighten main bearing cap side bolts on outside of cylinder block. (4) Tighten bolts to specification in sequence. (Схема №40) (5) Tighten bolts to 71 INCH lbs. (8.0 N.m). | |||
| (1) | Tighten bolts to specification in sequence. (Схема №20) |
| (2) | Tighten bolts to specification in sequence. (Схема №8) |
| (3) | Tighten main bearing cap-to-cylinder block 12-point bolts first, then tighten main bearing cap side bolts on outside of cylinder block. |
| (4) | Tighten bolts to specification in sequence. (Схема №40) |
| (5) | Tighten bolts to 71 INCH lbs. (8.0 N.m). |
TORQUE SPECIFICATIONS
GENERAL SPECIFICATIONS
| Application | Specification |
|---|---|
| Bore | 3.44" (87.4 mm) |
| Compression Ratio | 10.5:1 |
| Displacement | 183 Cu. In. (3.0L) |
| Fuel System | SFI |
| Stroke | 3.27" (83.0 mm) |
GENERAL SPECIFICATIONS
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) | ||
|---|---|---|---|
| Crankshaft | |||
| End Play | |||
| Standard | .0016-.0095 (.040-.241) | ||
| Wear Limit | .0118 (.299) | ||
| Runout | .0024 (.060) | ||
| Main Bearings | |||
| Journal Diameter (1) | |||
| Size Mark 00 | 2.4016 (61.000) | ||
| Size Mark 01 | 2.4015 (60.998) | ||
| Size Mark 02 | 2.4015 (60.998) | ||
| Size Mark 03 | 2.4015 (60.998) | ||
| Size Mark 04 | 2.4014 (60.995) | ||
| Size Mark 05 | 2.4014 (60.995) | ||
| Size Mark 06 | 2.4013 (60.993) | ||
| Size Mark 07 | 2.4013 (60.993) | ||
| Size Mark 08 | 2.4012 (60.990) | ||
| Size Mark 09 | 2.4012 (60.990) | ||
| Size Mark 10 | 2.4012 (60.990) | ||
| Size Mark 11 | 2.4011 (60.987) | ||
| Size Mark 12 | 2.4011 (60.987) | ||
| Journal Out-Of-Round | .0008 (.020) | ||
| Journal Taper | .0008 (.020) | ||
| Connecting Rod Bearings | |||
| Journal Diameter | 2.0864-2.0866 (52.994-52.999) | ||
| Journal Out-Of-Round | .0008 (.020) | ||
| Journal Taper | .0008 (.020) | ||
| Oil Clearance | |||
| Standard | .0015-.0025 (.038-.063) | ||
| Wear Limit | .0031 (.078) | ||
| (1) Main bearing journal diameter is determined by size mark on the crankshaft. (Схема №39) | |||
| (1) | Main bearing journal diameter is determined by size mark on the crankshaft. (Схема №39) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) | ||
|---|---|---|---|
| Bore Diameter | |||
| Crankpin Bearing Center Wall Thickness (1) | |||
| Size Mark 1 | .0584-.0585 (1.483-1.485) | ||
| Size Mark 2 | .0585-.0587 (1.485-1.490) | ||
| Size Mark 3 | .0587-.0588 (1.490-1.493) | ||
| Size Mark 4 | .0588-.0589 (1.493-1.496) | ||
| Pin Bushing Bore | .8663-.8667 (22.004-22.014) | ||
| Maximum Bend | .0020 Per 3.94 (.050 Per 100) | ||
| Maximum Twist | .0059 Per 3.94 (.150 Per 100) | ||
| Side Play | |||
| Standard | .0059-.0118 (.149-.299) | ||
| Wear Limit | .0138 (.350) | ||
| (1) Crankpin bore diameter is identified by size mark on connecting rod. (Схема №35) | |||
| (1) | Crankpin bore diameter is identified by size mark on connecting rod. (Схема №35) |
CONNECTING RODS
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) | |||
|---|---|---|---|---|
| Pins | ||||
| Diameter | .8660-.8664 (21.996-22.006) | |||
| Piston Fit | (1) | |||
| Rod Fit | ||||
| Standard | .0002-.0004 (.005-.010) | |||
| Wear Limit | .0020 (.050) | |||
| Pistons | ||||
| Diameter | 3.4430-3.4436 (87.452-87.467) | |||
| Oil Clearance | ||||
| Standard | .0013-.0023 (.033-.058) | |||
| Wear Limit | .0031 (.078) | |||
| Rings | ||||
| No. 1 | ||||
| End Gap | ||||
| Standard | .0098-.0138 (.248-.350) | |||
| Wear Limit | .0374 (.949) | |||
| Side Clearance | .0008-.0028 (.020-.071) | |||
| No. 2 | ||||
| End Gap | ||||
| Standard | .0138-.0177 (.350-.450) | |||
| Wear Limit | .0413 (1.050) | |||
| Side Clearance | .0008-.0024 (.020-.060) | |||
| No. 3 (Oil) | ||||
| End Gap | ||||
| Standard | .0059-.0157 (.149-.398) | |||
| Wear Limit | .0394 (1.000) | |||
| (1) Piston pin should slide in piston using thumb pressure with piston heated to 140°F (60°C). | ||||
| (1) | Piston pin should slide in piston using thumb pressure with piston heated to 140°F (60°C). |
PISTONS, PINS & RINGS
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Cylinder Bore | ||
| Maximum Diameter | 3.4457 (87.520) | |
| Standard Diameter | 3.4449-3.4453 (87.500-87.510) | |
| Main Bearing Bore Inside Diameter (1) | ||
| Size Mark 00 | 2.59842 (65.9998) | |
| Size Mark 01 | 2.59846 (66.0008) | |
| Size Mark 02 | 2.59850 (66.0019) | |
| Size Mark 03 | 2.59854 (66.0029) | |
| Size Mark 04 | 2.59858 (66.0039) | |
| Size Mark 05 | 2.59862 (66.0049) | |
| Size Mark 06 | 2.59866 (66.0059) | |
| Size Mark 07 | 2.59870 (66.0069) | |
| Size Mark 08 | 2.59873 (66.0077) | |
| Size Mark 09 | 2.59877 (66.0087) | |
| Size Mark 10 | 2.59881 (66.0097) | |
| Size Mark 11 | 2.59885 (66.0107) | |
| Size Mark 12 | 2.59889 (66.0118) | |
| Size Mark 13 | 2.59893 (66.0128) | |
| Size Mark 14 | 2.59897 (66.0138) | |
| Size Mark 15 | 2.59901 (66.0148) | |
| Size Mark 16 | 2.59904 (66.0156) | |
| Maximum Deck Warpage | .0028 (.071) | |
| (1) Main bearing bore inside diameter is determined by size mark on cylinder block. (Схема №39) | ||
| (1) | Main bearing bore inside diameter is determined by size mark on cylinder block. (Схема №39) |
CYLINDER BLOCK
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification | |
|---|---|---|
| Exhaust Valves | ||
| Face Angle | 44.5° | |
| Minimum Margin | .020" (.50 mm) | |
| Minimum Refinish Length | 3.7362" (94.899 mm) | |
| Stem Diameter | .2152-.2157" (5.466-5.478 mm) | |
| Intake Valves | ||
| Face Angle | 44.5° | |
| Minimum Margin | .020" (.50 mm) | |
| Minimum Refinish Length | 3.7382" (94.950 mm) | |
| Stem Diameter | .2154-.2159" (5.471-5.483 mm) | |
| Valve Springs | ||
| Free Length | 1.7913" (45.499 mm) | |
| Out-Of-Square | .079" (2.00 mm) | |
| Lbs. @ In. (kg @ mm) | ||
| Spring Pressure - Valve Closed | 42-46 @ 1.331 (19-21 @ 33.80) | |
VALVES & VALVE SPRINGS
CYLINDER HEAD SPECIFICATIONS
| Application | Specification | |||
|---|---|---|---|---|
| Maximum Warpage | ||||
| Cylinder Block Surface | .0039" (.099 mm) | |||
| Manifold Surface | .0039" (.099 mm) | |||
| Valve Seats | ||||
| Intake Valve | ||||
| Seat Angle | 44.5° | |||
| Seat Width | .039-.055" (.99-1.39 mm) | |||
| Exhaust Valve | ||||
| Seat Angle | 44.5° | |||
| Seat Width | .039-.055" (.99-1.39 mm) | |||
| Valve Guides | ||||
| Intake Valve | ||||
| Valve Guide Cylinder Head Bore I.D. | ||||
| Standard Valve Guide | .4053-.4060" (10.294-10.312 mm) | |||
| Oversize Valve Guide | .4073-.4080" (10.345-10.363 mm) | |||
| Valve Guide I.D. | .2169-.2177" (5.509-5.529 mm) | |||
| Valve Guide Installed Height Intake | .437-.445" (11.09-11.30 mm) | |||
| Valve Stem-To-Guide Oil Clearance | ||||
| Standard | .0010-.0024" (.025-.060 mm) | |||
| Wear Limit | .0031" (.078 mm) | |||
| Exhaust Valve | ||||
| Valve Guide Cylinder Head Bore I.D. | ||||
| Standard Valve Guide | .4053-.4060" (10.294-10.312 mm) | |||
| Oversize Valve Guide | .4073-.4080" (10.345-10.363 mm) | |||
| Valve Guide I.D. | .2169-.2177" (5.509-5.529 mm) | |||
| Valve Guide Installed Height | .350-.366" (8.89-9.29 mm) | |||
| Valve Stem-To-Guide Oil Clearance | ||||
| Standard | .0012-.0026" (.030-.066 mm) | |||
| Wear Limit | .0039" (.099 mm) | |||
CYLINDER HEAD
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) | ||
|---|---|---|---|
| End Play | |||
| Standard | .0016-.0035 (.040-.088) | ||
| Wear Limit | .0047 (.119) | ||
| Journal Diameter | 1.0610-1.0616 (26.949-26.964) | ||
| Journal Runout | .0024 (.060) | ||
| Lobe Height | |||
| Exhaust | |||
| Standard | 1.6520-1.6559 (41.960-42.059) | ||
| Wear Limit | 1.6461 (41.810) | ||
| Intake | |||
| Standard | 1.6579-1.6618 (42.110-42.209) | ||
| Wear Limit | 1.6520 (41.960) | ||
| Oil Clearance | |||
| Exhaust | |||
| Standard | .0010-.0024 (.025-.060) | ||
| Wear Limit | .0035 (.089) | ||
| Intake | |||
| Standard | .0014-.0028 (.035-.071) | ||
| Wear Limit | .0039 (.099) | ||
| Gear Backlash | |||
| Standard | .0008-.0079 (.020-.200) | ||
| Wear Limit | .0118 (.299) | ||
CAMSHAFT
VALVE LIFTERS SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Bore Diameter | 1.2205-1.2211 (31.000-31.015) | |
| Lifter Diameter | 1.2191-1.2195 (30.965-30.975) | |
| Oil Clearance | ||
| Standard | .0009-.0020 (.022-.050) | |
| Wear Limit | .0028 (.071) | |
VALVE LIFTERS