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Engine Control System (Diagnostics - Introduction) (Base): Other Toyota Prius III рестайлинг

Testing & Diagnostics 9 illustrations ~2268 words

DEFINITION OF TERMS

TermDefinition
Monitor DescriptionDescription of what ECM monitors and how it detects malfunctions (monitoring purpose and details).
Related DTCsGroup of diagnostic trouble codes that are output by ECM based on same malfunction detection logic.
Typical Enabling ConditionsPreconditions that allow ECM to detect malfunctions. With all preconditions satisfied, ECM stores DTC when monitored value(s) exceeds malfunction threshold(s).
Sequence of OperationOrder of monitor priority, applied if multiple sensors and components are involved in single malfunction detection process. Each sensor and component is monitored in turn, when previous detection operation is completed.
Required Sensors/ComponentsSensors and components used by ECM to detect each malfunction.
Frequency of OperationNumber of times ECM checks for each malfunction during each driving cycle. "Once per driving cycle" means ECM only performs checks for that malfunction once during single driving cycle. "Continuous" means ECM performs checks for that malfunction whenever enabling conditions are met.
DurationMinimum time for which ECM must detect continuous deviation in monitored value(s) in order to store DTC. Timing begins when Typical Enabling Conditions are met.
Typical Malfunction ThresholdsValue beyond which ECM determines malfunctions exist and stores DTCs.
MIL OperationTiming of MIL illumination after malfunction is detected. "Immediate" means the ECM illuminates MIL as soon as a malfunction is detected. "2 driving cycles" means ECM illuminates MIL if same malfunction is detected second time during next sequential driving cycle.

Scheme 26

Scheme 26: ILLUSTRATION

Scheme 27

Scheme 27: ILLUSTRATION

Scheme 28

Scheme 28: ILLUSTRATION

Scheme 29

Scheme 29: ILLUSTRATION

Scheme 30

Scheme 30: SYSTEM DIAGRAM

Scheme 31

Scheme 31

Scheme 32

Scheme 32

Scheme 33

Scheme 33

CHECK FOR INTERMITTENT PROBLEMS

HINT

Inspect the vehicle's ECM using check mode. Intermittent problems are easier to detect with the Techstream when the ECM is in check mode. In check mode, the ECM uses 1 trip detection logic, which is more sensitive to malfunctions than normal mode (default), which uses 2 trip detection logic.

  1. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-551395-S24983050562013051500000) .
  2. Switch the ECM from normal mode to check mode using the Techstream. Refer to «CHECK MODE PROCEDURE»(ref-551395-S23455365402013051500000) .
  3. Perform a simulation test. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING»(ref-551389-S26665480372013051500000) .
  4. Check and wiggle the harness(es), connector(s) and terminal(s). Refer to «ELECTRONIC CIRCUIT INSPECTION PROCEDURE»(ref-551389-S35527975612013051500000) .

REGISTRATION

Note. The Vehicle Identification Number (VIN) must be input into a replacement ECM.

HINT

The VIN is a 17-digit alphanumeric vehicle identification number. The Techstream is required to register the VIN.

  1. DESCRIPTION HINT: This registration information consists of 2 parts: Read VIN and Write VIN. Read VIN: This process allows the VIN stored in the ECM to be read in order to confirm that the 2 VINs, the one provided with the vehicle and stored in the vehicle ECM, are the same. Write VIN: This process allows the VIN to be input into the ECM. If the ECM is changed, or the ECM VIN and vehicle VIN do not match, the VIN can be registered, or overwritten in the ECM by following this procedure.
  2. READ VIN Confirm the vehicle VIN. Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Utility / VIN / VIN Read.
  3. WRITE VIN Confirm the vehicle VIN. Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Utility / VIN / VIN Write.

CHECKING MONITOR STATUS

The purpose of the monitor result (mode 06) is to allow access to the results for on-board diagnostic monitoring tests of specific components/systems that are not continuously monitored. Examples are the catalysts and evaporative emission (EVAP) systems.

The monitor result allows the OBD II scan tool to display the monitor status, test value, minimum test limit and maximum test limit. These data are displayed after the vehicle has been driven to run the monitor.

When the test value is not between the minimum and maximum test limits, the ECM (PCM) interprets this as a malfunction. If the test value is on the borderline of the test limits, the component is likely to malfunction in the near future.

Perform the following procedures to view the monitor status. Although these procedures refer to the Toyota Techstream, the monitor status can be checked using a generic OBD II scan tool. Refer to your scan tool operator's manual for specific procedural information.

  1. PERFORM MONITOR DRIVE PATTERN Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-551395-S24983050562013051500000) . Operate the vehicle in accordance with the applicable drive pattern described in Readiness Monitor Drive Pattern. Refer to «READINESS MONITOR DRIVE PATTERN»(ref-551395-S35201249452013051500000) . Do not turn the power switch off. NOTE: The test results will be lost if the power switch is turned off.
  2. ACCESS MONITOR RESULT Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / Result. Confirm the monitor status for each component. HINT: The monitor status for each component is displayed in the Result column. Pass: The component is functioning normally. Fail: The component is malfunctioning. Display the test results and test values for a monitor by selecting the icon in the Details column for that item.
  3. CHECK COMPONENT STATUS Compare the test value with the minimum test limit (Min Limit) and maximum test limit (Max Limit). If the test value is between the minimum and maximum test limits, the component is functioning normally. If not, the component is malfunctioning. The test value is usually not near the test limits. If the test value is on the borderline of the test limits, the component is likely to malfunction in the near future. HINT: The monitor result might on rare occasions be Pass even if the Malfunction Indicator Lamp (MIL) is illuminated. This indicates the system malfunctioned on a previous driving cycle. This might be caused by an intermittent problem.
  4. MONITOR RESULT INFORMATION If you use a generic scan tool, multiply the test value by the scaling value listed below. Advance / Retarded Intake Side BANK 1 Monitor ID Test ID Scaling Unit Description $35 $81 Multiply by 0.01 Second Forced movement of oil control valve time Exhaust Gas Recirculation System Monitor ID Test ID Scaling Unit Description $31 $BD Multiply by 0.01 kPa Delta Manifold Absolute Pressure Air Fuel Ratio Sensor Bank 1 Sensor 1 Monitor ID Test ID Scaling Unit Description $01 $91 Multiply by 0.004 mA Air fuel ratio sensor current $01 $93 Multiply by 0.00012 V Rich to Lean response rate deterioration level $01 $94 Multiply by 0.00012 V Lean to Rich response rate deterioration level $01 $95 Multiply by 0.001 Second Rich to Lean delay level $01 $96 Multiply by 0.001 Second Lean to Rich delay level Heated Oxygen Sensor Bank 1 Sensor 2 Monitor ID Test ID Scaling Unit Description $02 $08 Multiply by 0.001 V Maximum sensor voltage $02 $8B Multiply by 0.001 Seconds 0.35 - 0.2 V sensor switch time $02 $8D Multiply by 0.001 Seconds Duration that sensor voltage drops to 0.2 V during fuel-cut $02 $8F Multiply by 0.0003 g Maximum oxygen storage capacity Catalyst - Bank 1 Monitor ID Test ID Scaling Unit Description $21 $A9 Multiply by 0.0003 No dimension Oxygen storage capacity of catalyst bank 1 EVAP Monitor ID Test ID Scaling Unit Description $3D $C9 Multiply by 0.001 kPa Test value for small leak (P0456) $3D $CA Multiply by 0.001 kPa Test value for gross leak (P0455) $3D $CB Multiply by 0.001 kPa Test value for leak detection pump OFF stuck (P2401) $3D $CD Multiply by 0.001 kPa Test value for leak detection pump ON stuck (P2402) $3D $CE Multiply by 0.001 kPa Test value for vent valve OFF stuck (P2420) $3D $CF Multiply by 0.001 kPa Test value for vent valve ON stuck (P2419) $3D $D0 Multiply by 0.001 kPa Test value for reference orifice low flow (P043E) $3D $D1 Multiply by 0.001 kPa Test value for reference orifice high flow (P043F) $3D $D4 Multiply by 0.001 kPa Test value for purge VSV close stuck (P0441) $3D $D5 Multiply by 0.001 kPa Test value for purge VSV open stuck (P0441) $3D $D7 Multiply by 0.001 kPa Test value for purge flow insufficient (P0441) Rear Oxygen Sensor Heater Monitor ID Test ID Scaling Unit Description $42 $91 Multiply by 0.001 Ohm Oxygen sensor heater resistance for bank 1 sensor 2 Fuel System / Air Fuel Ratio Sensor Determination Bank 1 Monitor ID Test ID Scaling Unit Description $81 $81 Multiply by 0.00003 No dimension Monitoring method using air fuel ratio sensor Fuel System / Engine Speed Function Average Bank 1 Monitor ID Test ID Scaling Unit Description $81 $82 Multiply by 0.001 No dimension Monitoring method using crank angle sensor Misfire Monitor ID Test ID Scaling Unit Description $A1 $0B Multiply by 1 Time Total EWMA* misfire count of all cylinders in last ten driving cycles $A1 $0C Multiply by 1 Time When power switch on (IG), total misfire count of all cylinders in last driving cycle is displayed. While engine is running, total misfire count of all cylinders in current driving cycle is displayed. $A2 $0B Multiply by 1 Time Total EWMA* misfire count of cylinder 1 in last ten driving cycles $A2 $0C Multiply by 1 Time When power switch on (IG), total misfire count of cylinder 1 in last driving cycle is displayed. While engine is running, total misfire count of cylinder 1 in current driving cycle is displayed. $A3 $0B Multiply by 1 Time Total EWMA* misfire count of cylinder 2 in last ten driving cycles $A3 $0C Multiply by 1 Time When power switch on (IG), total misfire count of cylinder 2 in last driving cycle is displayed. While engine is running, total misfire count of cylinder 2 in current driving cycle is displayed. $A4 $0B Multiply by 1 Time Total EWMA* misfire count of cylinder 3 in last ten driving cycles $A4 $0C Multiply by 1 Time When power switch on (IG), total misfire count of cylinder 3 in last driving cycle is displayed. While engine is running, total misfire count of cylinder 3 in current driving cycle is displayed. $A5 $0B Multiply by 1 Time Total EWMA* misfire count of cylinder 4 in last ten driving cycles $A5 $0C Multiply by 1 Time When power switch on (IG), total misfire count of cylinder 4 in last driving cycle is displayed. While engine is running, total misfire count of cylinder 4 in current driving cycle is displayed. HINT: *: EWMA (Exponential Weighted Moving Average) misfire counts for last 10 driving cycles (calculated) Calculation: 0.1 x (current counts) + 0.9 x (previous average) Initial value for (previous average) = 0

READINESS MONITOR DRIVE PATTERN

  1. PURPOSE OF READINESS TESTS The On-Board Diagnostic (OBD II) system is designed to monitor the performance of emission related components, and indicate any detected abnormalities using DTCs (Diagnostic Trouble Codes). Since various components need to be monitored during different driving conditions, the OBD II system is designed to run separate monitoring programs called Readiness Monitors. To view the status, enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / Current. When the status of a Readiness Monitor reads Complete, the necessary conditions have been met for running the performance tests for that Readiness Monitor. A generic OBD II scan tool can also be used to view the Readiness Monitor status. HINT: Many state Inspection and Maintenance (I/M) programs require the status of vehicle Readiness Monitor to show Complete before beginning emission tests. The Readiness Monitor is reset to Incomplete if: The ECM has lost auxiliary battery power or blown a fuse. DTCs have been cleared. The conditions for running the Readiness Monitor have not been met. If the Readiness Monitor status shows Incomplete, follow the appropriate Readiness Monitor Drive Pattern to change the status to Complete. WARNING: Strictly observe posted speed limits, traffic laws, and road conditions when performing these drive patterns. NOTE: These drive patterns represent the fastest method of satisfying all conditions necessary to achieve complete status for each specific Readiness Monitor. In the event of a drive pattern being interrupted (possibly due to factors such as traffic conditions), the drive pattern can be resumed. In most cases, the Readiness Monitor will still achieve complete status upon completion of the drive pattern. To ensure completion of the Readiness Monitors, avoid sudden changes in vehicle load and speed (driving up and down hills and/or sudden acceleration).
  2. VVT SYSTEM MONITOR Refer to Confirmation Driving Pattern [P0011]. Refer to «CONFIRMATION DRIVING PATTERN»(ref-551527-S04765011582013051500000) .
  3. CATALYST MONITOR (ACTIVE AIR FUEL RATIO CONTROL TYPE) Refer to Confirmation Driving Pattern [P0420]. Refer to «CONFIRMATION DRIVING PATTERN»(ref-551527-S10922611692013051500000) .
  4. EVAP SYSTEM MONITOR (KEY OFF TYPE) Refer to Confirmation Driving Pattern [EVAP System]. Refer to «CONFIRMATION DRIVING PATTERN»(ref-551526-S03581963872013051500000) .
  5. AIR FUEL RATIO (A/F) AND HEATED OXYGEN (HO2) SENSOR MONITORS (ACTIVE AIR FUEL RATIO CONTROL TYPE) Refer to Confirmation Driving Pattern [P0136]. Refer to «CONFIRMATION DRIVING PATTERN»(ref-551527-S24525842702013051500000) . Refer to Confirmation Driving Pattern [P2195]. Refer to «CONFIRMATION DRIVING PATTERN»(ref-551526-S21841861492013051500000) .
  6. AIR FUEL RATIO (A/F) AND HEATED OXYGEN (HO2) SENSOR HEATER MONITORS (FRONT A/F AND REAR HO2 SENSOR TYPE) Refer to Confirmation Driving Pattern [P0031]. Refer to «CONFIRMATION DRIVING PATTERN»(ref-551527-S16166954792013051500000) . Refer to Confirmation Driving Pattern [P0037]. Refer to «CONFIRMATION DRIVING PATTERN»(ref-551527-S31587532102013051500000) .
  7. EGR SYSTEM MONITOR Refer to Confirmation Driving Pattern [P0401]. Refer to «CONFIRMATION DRIVING PATTERN»(ref-551527-S35494382222013051500000) .

CHECK MODE PROCEDURE

Compared to normal mode, check mode is more sensitive to malfunctions. Therefore, check mode can detect malfunctions that cannot be detected in normal mode.

Note. All the stored DTCs and freeze frame data are cleared if: 1) the ECM is changed from normal mode to check mode or vice versa; or 2) the power switch is turned from on (IG) to on (ACC) or off while in check mode. Before changing modes, always check and note any DTCs and freeze frame data.

Scheme 34

Scheme 34: CHECK MODE PROCEDURE
  1. CHECK MODE PROCEDURE Check and ensure the following conditions: Battery voltage 11 V or more. Throttle valve fully closed. Push the P position switch. A/C switch off. Turn the power switch off. Connect the Techstream to the DLC3. Turn the power switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Utility / Check Mode. Switch the ECM from normal mode to check mode. Make sure that the MIL flashes as shown in the illustration. Turn the power switch on (READY). Make sure that the MIL turns off. Simulate that the conditions of the malfunction described by the customer. Check DTCs and freeze frame data using the Techstream.

FAIL-SAFE CHART

If any of the following DTCs are stored, the ECM enters fail-safe mode to allow the vehicle to be driven temporarily or stops fuel injection.

DTCComponentFail-safe OperationFail-safe Deactivation Condition
P0031 P0032 P101DAir fuel ratio sensor heaterECM turns off air fuel ratio sensor heaterPower switch off
P0037 P0038 P102DHeated oxygen sensor heaterECM turns off heated oxygen sensor heaterPower switch off
P0102 P0103Mass air flow meter sub-assemblyECM calculates ignition timing according to engine speed and throttle valve positionPass condition detected
P0106 P0107 P0108Manifold absolute pressure sensorECM turns off EGR valve operatePass condition detected
P0112 P0113Intake air temperature sensorECM estimates intake air temperature to be 20°C (68°F)Pass condition detected
P0115 P0117 P0118Engine coolant temperature sensorECM estimates engine coolant temperature to be 80°C (176°F)Pass condition detected
P0120 P0121 P0122 P0123 P0220 P0222 P0223 P0604 P0606 P060A P060B P060E P0657 P2102 P2103 P2111 P2112 P2118 P2119 P2135Electronic throttle control systemECM cuts off throttle actuator current and throttle valve returns to the 5.5° throttle position by return spring The ECM stops the engine and the vehicle can be driven using solely the hybrid system *1Pass condition detected and then power switch turned off
P0327 P0328Knock control sensorECM sets ignition timing to maximum retardPower switch off
P0351 to P0354Ignition coil assembly (Igniter)ECM cuts fuelPass condition detected
P0401EGR valve assemblyECM assumes that EGR valve is closed, so that ignition timing controlled to a safe valuePass condition detected
P0403EGR valve assemblyECM assumes that EGR valve is closed, so that ignition timing controlled to a safe valuePass condition detected
P261BEngine water pump assemblyOutput duty ratio of the WPO terminal repeats a cycle of 0% for 30 seconds and then 85% for 5 seconds*2Power switch off
P261CEngine water pump assemblyOutput duty ratio of the WPO terminal remains at 0%*2Power switch off
P261DEngine water pump assemblyOutput duty ratio of the WPO terminal remains at 0%*2Power switch off

HINT

  1. *1: The vehicle can be driven slowly when the accelerator pedal is depressed firmly and slowly.
  2. *2: When the coolant temperature reaches 105°C (221°F), the engine is stopped and the hybrid system is solely used to driving vehicle.