Service Specifications: Specifications — Toyota Prius II рестайлинг (2005-2011)

SPECIFIED TORQUE FOR STANDARD BOLTS

Class	Diameter (mm)	Pitch (mm)	Specified torque
			Hexagon head bolt			Hexagon flange bolt
			N*m	Kgf*cm	Ft.*lbf	N*m	Kgf*cm	Ft.*lbf
4T	6	1	5	55	48 in.*lbf	6	60	52 in.*lbf
	8	1.25	12.5	130	9	14	145	10
	10	1.25	26	260	19	29	290	21
	12	1.25	47	480	35	53	540	39
	14	1.5	74	760	55	84	850	61
	16	1.5	115	1,150	83
5T	6	1	6.5	65	56 in.*lbf	7.5	75	65 in.*lbf
	8	1.25	15.5	160	12	17.5	175	13
	10	1.25	32	330	24	36	360	26
	12	1.25	59	600	43	65	670	48
	14	1.5	91	930	67	100	1,050	76
	16	1.5	140	1,400	101
6T	6	1	8	80	69 in.*lbf	9	90	78 in.*lbf
	8	1.25	19	195	14	21	210	15
	10	1.25	39	400	29	44	440	32
	12	1.25	71	730	53	80	810	59
	14	1.5	110	1,100	80	125	1,250	90
	16	1.5	170	1,750	127
7T	6	1	10.5	110	8	12	120	9
	8	1.25	25	260	19	28	290	21
	10	1.25	52	530	38	58	590	43
	12	1.25	95	970	70	105	1,050	76
	14	1.5	145	1,500	108	165	1,700	123
	16	1.5	230	2,300	166
8T	8	1.25	29	300	22	33	330	24
	10	1.25	61	620	45	68	690	50
	12	1.25	110	1,100	80	120	1,250	90
9T	8	1.25	34	340	25	37	380	27
	10	1.25	70	710	51	78	790	57
	12	1.25	125	1,300	94	140	1,450	105
10T	8	1.25	38	390	28	42	430	31
	10	1.25	78	800	58	88	890	64
	12	1.25	140	1,450	105	155	1,600	116
11T	8	1.25	42	430	31	47	480	35
	10	1.25	87	890	64	97	990	72
	12	1.25	155	1,600	116	175	1,800	130

STANDARD BOLTS TORQUE SPECIFICATION

TORQUE SPECIFICATIONS

Camshaft timing oil control valve

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Camshaft timing oil control valve x Cylinder head	7.5	76	66 in.*lbf

TORQUE SPECIFICATIONS CHART

Camshaft position sensor

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Camshaft position sensor x Cylinder head	7.5	76	66 in.*lbf

TORQUE SPECIFICATIONS CHART

Crankshaft position sensor

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Crankshaft position sensor x Cylinder block	7.5	76	66 in.*lbf

TORQUE SPECIFICATIONS CHART

Engine coolant temperature sensor

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Engine coolant temperature sensor x Cylinder head	20	204	15

TORQUE SPECIFICATIONS CHART

Throttle body

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Throttle with motor body x Intake manifold	20	204	15
Air cleaner x Cylinder head cover	7.0	71	62 in.*lbf
Air cleaner x Throttle with motor	3.0	31	27 in.*lbf
No. 1 air cleaner inlet x Air cleaner	3.0	31	27 in.*lbf

TORQUE SPECIFICATIONS CHART

Knock sensor

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Knock sensor x Cylinder block	20	204	15
Intake manifold x Cylinder head	20	204	15
Harness clamp x Intake manifold	9.0	92	80 in.*lbf
Oil dipstick guide x Intake manifold	9.0	92	80 in.*lbf

TORQUE SPECIFICATIONS CHART

ECM

Part Tightened	N*m	Kgf*cm	Ft.*lbf
ECM x Hybrid vehicle control ECU	3.0	31	80 in.*lbf
ECM x Body	3.0	31	80 in.*lbf

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Spark plug x Cylinder head	18	184	13
Ignition coil x Cylinder head cover	9.0	92	80 in.*lbf
Idler pulley x Adjust bolt	40	408	30
No. 1 air cleaner inlet x Clamp	3.0	31	27
No. 2 camshaft bearing cap x Cylinder head	13	130	9.6
No. 1 camshaft bearing cap x Cylinder head	23	235	17
Camshaft timing sprocket x No. 2 camshaft	64	653	47
Screw plug x Timing chain cover	15	153	11
Chain vibration damper x Cylinder block	9.0	92	80 in.*lbf
Chain tensioner slipper x Cylinder block	9.0	92	80 in.*lbf
Chain tensioner x Cylinder block	9.0	92	80 in.*lbf
Engine mounting bracket x Timing chain cover	55	561	41
Engine mounting spacer x Body	55	561	41
Engine mounting insulator RH x Engine mounting bracket	52	530	38
Crankshaft pulley x Crankshaft	128	1,305	95
Cylinder head cover x Cylinder head	10	102	74
Wire harness x Cylinder head cover	9.0	92	80 in.*lbf
Windshield washer jar x Body Bolt A	4.9	50	43 in.*lbf
Windshield washer jar x Body Bolt B	14	143	10
Windshield washer jar x Body Nut	5.5	56	49 in.*lbf
Reservoir bracket x Body	8.5	87	75 in.*lbf
Brake master cylinder reservoir x Reservoir bracket	8.5	87	75 in.*lbf
Air cleaner assembly x Cylinder head cover Bolt	7.0	71	62 in.*lbf
Air cleaner assembly x Cylinder head cover Clamp	3.0	31	27 in.*lbf
Oil control valve filter x Cylinder head	30	306	22
No. 1 taper screw plug x Cylinder head	44	449	33
Cylinder head x Cylinder block	1st: 29	1st: 296	1st: 21
	2nd: 90°	2nd: 90°	2nd: 90°
	3rd: 90°	3rd: 90°	3rd: 90°
Oil dipstick guide x Intake manifold	9.0	92	80 in.*lbf
Water bypass pipe x Cylinder head	9.0	92	80 in.*lbf
Engine coolant temperature sensor x Cylinder head	20	204	15
Noise filter x Cylinder head	9.0	92	80 in.*lbf
Exhaust manifold x Cylinder head	27	275	20
No. 1 exhaust manifold heat insulator x Exhaust manifold	8.0	82	71 in.*lbf
Knock sensor wire bracket x Cylinder head	9.0	92	80
Flywheel x Crankshaft	49	500	36
Transmission input damper x Flywheel	20	204	15
Starter hole insulator x Hybrid vehicle transaxle	32	326	24
Engine mounting insulator bracket LH x Engine mounting insulator LH	80	816	59
Front suspension crossmember x Body Bolt A	113	1,152	83
Front suspension crossmember x Body Bolt B	157	1,602	116
Engine moving control rod x Front suspension crossmember	56	571	41
Engine moving control rod x Hybrid vehicle transaxle	100	1,020	74
Steering sliding yoke x Steering gear	35	357	26
Compressor x Cylinder block	25	255	18
Purge VSV x Engine mounting insulator RH	7.5	76	5.5 in.*lbf
Front wheel x Front axle	103	1,050	76
Connecting rod cap x Connecting rod	1st: 15	1st: 153	1st: 11
	2nd: 90°	2nd: 90°	2nd: 90°
Crankshaft bearing cap x Cylinder block	1st: 22	1st: 224	1st: 16
	2nd: 90°	2nd: 90°	2nd: 90°
Stud bolt x Cylinder block	5.0	51	44
Oil pan x Cylinder block	24	245	18
Oil strainer x Oil pan	11	112	8.1
No. 2 oil pan x Oil pan	9.0	92	80 in.*lbf
Drain plug x No. 2 oil pan	37.5	382	28
Oil filter union x Oil pan	30	306	22
Oil filter x Oil filter union	17.5	178	13
Camshaft timing gear x Camshaft	64	653	47
Camshaft position sensor x Cylinder head	8.0	82	71 in.*lbf
Timing chain cover x Cylinder head and cylinder block	Bolt A: 24	Bolt A: 245	Bolt A: 18
	Bolt B: 11	Bolt B: 112	Bolt B: 8.1
	Bolt C: 11	Bolt C: 112	Bolt C: 8.1
	Nut D: 24	Nut D: 245	Nut D: 18
	Bolt E: 24	Bolt E: 245	Bolt E: 18
Water pump x Timing chain cover	11	112	8
Engine mounting bracket x Timing chain cover	55	561	41
Water pump pulley x Water pump	15	153	11
Fuel delivery pipe x Cylinder head	Bolt A: 19	Bolt A: 194	Bolt A: 14
	Bolt B: 9.0	Bolt B: 92	Bolt B: 80 in.*lbf
Camshaft timing control valve x Cylinder head	7.5	76	66
Cylinder head cover x Cylinder head	10	102	7
Ventilation valve x Cylinder head cover	27	275	20
Crankshaft position sensor x Timing chain cover	7.5	76	20
Water inlet x Cylinder block	9.0	92	80

TORQUE SPECIFICATIONS CHART

Fuel injector

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Fuel delivery pipe x Cylinder head	Bolt A	19	194	14
Fuel delivery pipe x Cylinder head	Bolt B	9.0	92	80 in.*lbf
Reservoir bracket x Body		8.5	87	75 in.*lbf
Brake master cylinder reservoir x Reservoir bracket		8.5	87	75 in.*lbf
Front outer cowl top panel x Body		6.4	65	57 in.*lbf
No. 2 engine room relay block x Body		8.4	86	74 in.*lbf

TORQUE SPECIFICATIONS CHART

Fuel tank

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Canister x Fuel tank	6.0	61	53 in.*lbf
Trap canister with pump module x Fuel tank	6.0	61	53 in.*lbf
Fuel tank bracket x Fuel tank	6.0	61	53 in.*lbf
Fuel tank x Body	39	400	29

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Canister x Fuel tank sub-assembly	6.0	61	53 in.*lbf
Trap canister x Fuel tank sub-assembly	6.0	61	53 in.*lbf
Purge VSV x Engine mounting insulator sub-assembly RH	7.5	76	66 in.*lbf
Canister pressure switching valve x Canister	2.9	30	26 in.*lbf
Ventilation valve x Cylinder head cover	27	275	20
Air fuel ratio sensor x Exhaust manifold : for use with SST	44	449	32
Air fuel ratio sensor x Exhaust manifold : for use without SST	40	408	30
Heated oxygen sensor x Exhaust manifold : for use with SST	44	449	32
Heated oxygen sensor x Exhaust manifold : for use without SST	40	408	30

TORQUE SPECIFICATIONS CHART

Part tightened	N*m	Kgf*cm	Ft.*lbf
Front exhaust pipe x Exhaust manifold	43	440	32
Tail pipe x Front exhaust pipe	43	440	32
Front floor panel brace x Body	30	302	22

TORQUE SPECIFICATIONS CHART

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Fan x Fan motor		6.2	63	55 in.*lbf
Fan shroud x Radiator		7.5	76	66 in.*lbf
Radiator support x body		5.0	51	44 in.*lbf
Water pump x Cylinder block		11	112	8
Water pump pulley x Water pump		15	153	11
Cooler bracket x Radiator support	Bolt A	20	204	15
Cooler bracket x Suction hose	Bolt B	8.5	87	75 in.*lbf
Inverter bracket x Radiator support	Bolt A	21	214	16
Inverter bracket x Inverter	Bolt B	25	255	18
Radiator temperature switch x Radiator		7.0	71	62 in.*lbf
Radiator support lower LH x Radiator	Bolt A	5.0	51	44 in.*lbf
Radiator support lower LH x Radiator	Bolt B	3.9	40	35 in.*lbf
Radiator support lower RH x Radiator	Bolt A	5.0	51	44 in.*lbf
Radiator support lower RH x Radiator	Bolt B	3.9	40	35 in.*lbf
Radiator support upper LH x Radiator	Bolt A	5.0	51	44 in.*lbf
Radiator support upper LH x Radiator	Bolt B	3.9	40	35 in.*lbf
Radiator support upper RHx Radiator	Bolt A	5.0	51	44 in.*lbf
Radiator support upper RHx Radiator	Bolt B	3.9	40	35 in.*lbf
Radiator Drain Plug sub-assembly x Radiator		13	129	9.4
Radiator bleeder plug x Radiator		1.5	15	13 in.*lbf
Coolant heat storage tank x Body		19	194	14
Coolant heat storage tank x Coolant heat storage water pump		6.0	61	53 in.*lbf

TORQUE SPECIFICATIONS CHART

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Oil pressure switch x Cylinder block		15	153	11
Stud bolt x Cylinder head		10	102	7
Oil pump assembly x	Bolt A	32	326	24
Cylinder head and block	Bolt B	11	112	8
	Bolt C	11	112	8
	Nut D	24	245	18
	Bolt E	24	245	18
Camshaft timing oil control valve assembly x Cylinder head		7.5	76	66 in.*lbf
Engine mounting bracket x Cylinder block		55	561	41
Engine mounting bracket x Engine mounting insulator sub-assembly RH		52	530	38
Crankshaft pulley x Crankshaft		128	1,305	95
Cylinder head cover x Cylinder head		10	102	7
Ignition coil x Cylinder head cover		9.0	92	80 in.*lbf
Brake master cylinder reservoir cover x Cylinder head cover		9.0	92	80 in.*lbf
Oil pan drain plug x No. 2 oil pan		38	387	28
Oil pump cover x Oil pump assembly	Bolt Screw	8.8 10	90 102	78 in.*lbf 7
Windshield washer jar assembly x Body	Bolt A	4.9	50	43 in.*lbf
	Bolt B	14	143	10
	Nut	5.5	56	49 in.*lbf
Brake master cylinder reservoir cover x Reservoir bracket and reservoir		8.5	87	75 in.*lbf
Reservoir bracket x Body		8.5	87	75 in.*lbf
Air cleaner assembly x Cylinder head cover	Bolt	7.0	71	62 in.*lbf
	Clamp	3.0	31	27 in.*lbf
Front wheel RH x Front axle		103	1,050	76

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Engine room No. 2 relay block x Cowl top panel sub assembly	8.4	86	74 in.*lbf
Ignition coil assembly x Cylinder head cover	9.0	92	80 in.*lbf

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Battery hold down clamp x Body	5.4	55	48 in.*lbf
Battery hold down clamp x Battery tray	5.4	55	48 in.*lbf
Fusible link block x Battery	6.0	61	53 in.*lbf
No. 2 quarter vent duct x Body	4.0	41	35 in.*lbf
Battery negative terminal x Battery	6.0	61	53 in.*lbf

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
MG 1 power cable x MG 1 power cable terminal	8.0	82	71 in.*lbf
MG 2 power cable x MG 2 power cable terminal	8.0	82	71 in.*lbf
No. 1 circuit breaker sensor x Inverter with converter assembly	8.0	82	71 in.*lbf
No. 2 inverter bracket x Inverter with converter assembly	25	255	18
No. 1 inverter bracket x Inverter with converter assembly	25	255	18
Connector bracket x Inverter with converter assembly	8.0	82	71 in.*lbf
Inverter with converter assembly x Body	21	214	16
Inverter cover x Inverter with converter	11	112	8.1
Hybrid control ECU x ECM	5.5	56	49 in.*lbf
Water pump with motor assembly x Body	7.0	71	62 in.*lbf
Frame wire x Floor panel	9.0	92	80 in.*lbf
Suspension crossmember x Body	Bolt A: 113	1,152	83
Suspension crossmember x Body	Bolt B: 157	1,601	116
No. 1 wire harness protector x Body	9.0	92	80 in.*lbf
Frame wire x Engine room relay block	9.0	92	80 in.*lbf
Frame wire x No. 2 system main relay	5.6	57	50 in.*lbf
Frame wire x No. 3 system main relay	5.6	57	50 in.*lbf
Accelerator pedal rod x Body	7.5	77	66 in.*lbf

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Upper battery carrier x HV battery	5.5	56	49 in.*lbf
Battery cover x HV battery	8.0	82	71 in.*lbf
HV battery x Body	19	194	14
Frame wire x No. 2 system main relay	5.6	57	50 in.*lbf
Frame wire x No. 3 system main relay	5.6	57	50 in.*lbf
No. 6 battery carrier panel x HV battery assembly	7.5	76	66 in.*lbf
Quarter vent duct x Body	4.0	41	35 in.*lbf
Battery bracket reinforcement x Body	28	286	21
Battery bracket reinforcement x HV battery assembly	28	286	21
Battery carrier bracket x Body	28	286	21
Battery carrier bracket x HV battery assembly	28	286	21
No. 2 main battery cable x No. 2 frame wire	5.4	55	48 in.*lbf
No. 2 main battery cable x No. 2 system main relay	5.6	57	50 in.*lbf
Main battery cable x No. 2 frame wire	5:4	55	48 in.*lbf
Main battery cable x No. 3 system main relay	5.6	57	50 in.*lbf
Aluminum shield wire x HV battery	3.3	34	29 in.*lbf
No. 2 frame wire x HV battery	5.4	55	48 in.*lbf
Battery plug x Upper battery carrier	5.4	55	48 in.*lbf
Junction block x HV battery	5.4	55	48 in.*lbf
No. 1 system main relay x Upper battery carrier	3.4	35	30 in.*lbf
Ground terminal x Upper battery carrier	5.6	57	50 in.*lbf
No. 3 system main relay x Upper battery carrier	3.4	35	30 in.*lbf
No. 2 system main relay x Upper battery carrier	3.4	35	30 in.*lbf
System main resistor x Upper battery carrier	3.4	35	30 in.*lbf
Battery current sensor x Upper battery carrier	1.4	14	12 in.*lbf
Battery ECU x Upper battery carrier	3.3	34	29 in.*lbf
Electric vehicle fuse x Service grip	5.4	55	48 in.*lbf
Battery blower x Body	5.0	51	44 in.*lbf

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Oil pump cover x MG2 assembly	5.5	56	49 in.*lbf
Transaxle oil drain plug	39	400	29
Hybrid transaxle assembly x Engine	33	332	24
Coolant drain plug x MG1 assembly	39	400	29
Screw plug x MG1 assembly	55	561	41
Set plug x MG2 assembly	39	400	29
Filler plug x MG2 assembly	39	400	29
MG1 assembly x MG2 assembly	25	250	18
Oil strainer x MG2 assembly	7.9	81	70 in.*lbf
Motor water jacket cover x MG2 assembly	5.5	56	49 in.*lbf
Housing tube x MG1 assembly	15	155	11
Detent spring set bolt	9.8	100	86 in.*lbf
Parking cover x MG2 assembly	5.5	56	49 in.*lbf
Parking shaft cover x MG2 assembly	5.5	56	49 in.*lbf
Oil pump cover x plug	7.4	75	65 in.*lbf
Power cable cover x MG1 assembly	4.8	48	42 in.*lbf
Mounting bracket x MG2 assembly	52	530	38
Shift lever assembly x Steering column	8	80	71 in.*lbf
Generator cable x Converter and inverter	5.5	56	49 in.*lbf
Generator cable x MG1 cable cover	5.8	59	51 in.*lbf
Generator cable x MG1 assembly	8.5	87	75 in.*lbf
Connector x MG1 assembly	5.8	59	51 in.*lbf
Connector x MG2 assembly	5.8	59	51 in.*lbf
Transmission case cover x MG2, assembly	7.0	71	62 in.*lbf
Shift control actuator x MG2 assembly	16	160	12
Shift lever assembly x Body	12	122	9
Engine hanger x Hybrid transaxle assembly	38	387	28
Stay x Hybrid transaxle assembly	9.0	92	80 in.*lbf
Engine mounting bracket No.3 x Hybrid transaxle assembly	52	530	38
Housing side cover x Hybrid transaxle assembly	32	326	23
Engine mounting insulator x Hybrid transaxle assembly	80	816	59
Earth wire x Hybrid transaxle assembly	9.0	92	80 in.*lbf
Set plug x MG2 assembly	39	400	29
Screw plug x MG2 assembly	13	130	9
Nut x Baring	280	2860	207

TORQUE SPECIFICATIONS CHART

Part Tightened	N.m	Kgf.cm	Ft.lbf
Front axle hub nut	216	2200	159
Front wheel set nut	103	1050	76
Transaxle x drain plug	39	398	29
Flexible hose and speed sensor front x Shock absorber assembly front	29	300	22
Speed sensor front x Steering knuckle	8.0	82	71 in.*lbf
Tie rod end sub-assembly x Steering knuckle	49	500	36
Suspension arm sub-assembly lower No.1 x Steering knuckle	89	908	66

TORQUE SPECIFICATIONS CHART

Part Tightened	N.m	Kgf.cm	Ft.lbf
Front axle hub nut	216	2200	159
Front wheel set nut	103	1050	76
Rear wheel set nut	103	1050	76
Front axle assembly x Shock absorber assembly front	153	1560	113
Speed sensor front x Steering knuckle	8.0	82	71 in.*lbf
Tie rod end sub-assembly x Steering knuckle	49	500	36
Suspension arm sub-assembly lower No.1 x Steering knuckle	89	908	66
Front disc brake caliper assembly x Steering knuckle	137.1	1398	101
Rear axle hub & bearing assembly x Rear axle beam	61	622	45
Steering knuckle x Lower ball joint assembly	71	724	52
Steering knuckle x Front axle hub	56	571	41

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Tie rod end lock nut	74	755	55
Steering knuckle x Shock absorber	153	1.560	113
Front wheel hub nut	103	1,050	76
Suspension support x Piston rod	47	479	35
Suspension support x Body	39	398	29
ABS speed sensor wire harness bracket set bolt	19	192	14
Steering gear x Suspension cross member	58	591	43
Stabilizer link x Shock absorber with coil spring	74	755	55
Steering knuckle x Lower ball joint	71	724	52
Lower suspension arm x Suspension cross member	137	1,400	101
Stabilizer bracket No.1 x Suspension cross member	19	194	14
Rear wheel hub nut	103	1,050	76
Piston rod set nut	56	571	41
Shock absorber with coil spring x Body	80	816	59
Shock absorber with coil spring x Rear axle beam	80	816	59
Parking brake cable set bolt	5.4	55	48 in.*lbf
Rear axle hub set bolt	61	622	45
Skid control sensor wire set bolt	5.0	51	44 in.*lbf
Rear axle beam x Body	85	867	63
Stabilizer bar x Rear axle beam	149	1,520	110

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Tire pressure warning receiver x Body	7.5	76	66 in.*lbf
Tire pressure warning valve set nut	4.0	41	35 in.*lbf
Tire pressure warning ECU set bolt	7.5	76	66 in.*lbf

TORQUE SPECIFICATIONS CHART

Brake actuator

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Brake line union nut	15	155	11
Brake actuator x No. 2 brake actuator bracket	18	184	13
Brake actuator x Gusset	7.5	76	66 in.*lbf
Brake actuator x bracket	18	184	13
Brake actuator x Brake actuator damper	18	184	13
Brake actuator w/ gusset x Body	20	200	15
Brake actuator x Brake tube clamp bracket	5.0	51	44 in.*lbf
Brake actuator tube set nut	8.5	87	75 in.*lbf
No. 1 front brake tube set bolt	5.0	51	44 in.*lbf
Brake actuator bracket x No. 5 front brake tube bracket	5.0	51	44 in.*lbf
Brake actuator resistor set nut	5.0	51	44 in.*lbf

TORQUE SPECIFICATIONS CHART

Front speed sensor

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Front speed sensor set bolt	8.0	82	71 in.*lbf
Front speed sensor wire clamp x Body	8.0	82	71 in.*lbf
Front speed sensor wire clamp x Shock absorber	19	192	14
Wheel nut	103	1,050	76

TORQUE SPECIFICATIONS CHART

Yaw rate sensor

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Yaw rate sensor set bolt	19	194	14

TORQUE SPECIFICATIONS CHART

Skid control ECU

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Skid control ECU set nut	5.0	51	44 in.*lbf

TORQUE SPECIFICATIONS CHART

Brake control power supply

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Brake control power supply assembly set bolt	19	194	14

TORQUE SPECIFICATIONS CHART

Brake pedal stroke sensor

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Brake pedal stroke sensor set bolt	9.3	95	82 in.*lbf

TORQUE SPECIFICATIONS CHART

Brake pedal

Part tightened	N*m	Kgf*cm	Ft.*lbf
Brake pedal support x Body	13	130	9
Brake pedal support x Instrument panel reinforcement	24	241	18
Brake pedal shaft nut	37	375	27
Stop light switch lock nut	26	265	19
Brake pedal stroke sensor set bolt	9.3	95	82 in.*lbf

TORQUE SPECIFICATIONS CHART

Brake master cylinder

Part tightened	N*m	Kgf*cm	Ft.*lbf
Brake line union nut	15	155	11
No. 1 front brake tube set bolt	5.0	51	44 in.*lbf
No. 5 front brake tube set bolt	5.0	51	44 in.*lbf
No. 1 brake master cylinder union set screw	1.8	18	16 in.*lbf
Push rod clevis lock nut	26	265	19
Brake master cylinder subassembly set nut	13	127	9

TORQUE SPECIFICATIONS CHART

Brake stroke simulator cylinder

Part tightened	N*m	Kgf*cm	Ft.*lbf
Brake stroke simulator stud bolt	5.0	51	44 in.*lbf
Brake stroke simulator x Bracket	6.0	61	53 in.*lbf
Brake stroke simulator bracket x Body	8.5	87	75 in.*lbf
Brake stroke simulator x Brake actuator tube assembly	8.5	87	75 in.*lbf
Brake line union nut	15	155	11

TORQUE SPECIFICATIONS CHART

Front brake

Part tightened	N*m	Kgf*cm	Ft.*lbf
Front disc brake cylinder mounting set bolt	137.1	1,398	101
Front disc brake cylinder X Front disc brake cylinder mounting	34	347	25
Flexible hose union bolt	33	337	24
Bleeder plug	8.4	86	74 in.*lbf
Wheel nut	103	1,050	76

TORQUE SPECIFICATIONS CHART

Rear drum brake

Part tightened	N*m	Kgf*cm	Ft.*lbf
Rear wheel brake cylinder x Backing plate	9.8	100	87 in.*lbf
Brake line union nut	15	155	11
Bleeder plug	8.5	85	73 in.*lbf
Wheel nut	103	1,050	76

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Parking brake control pedal set bolt and nut	20	204	15
No. 1 parking brake cable lock nut	5.4	55	48 in.*lbf
No. 1 parking brake cable set bolt and nut	14	143	10
No. 2 parking brake cable clamp bolt	5.4	55	48 in.*lbf
No. 2 parking brake cable retainer bolt	6.0	61	53 in.*lbf
No. 2 parking brake cable x Backing plate	8.0	82	71 in.*lbf
No. 3 parking brake cable clamp bolt	5.4	55	48 in.*lbf
No. 3 parking brake cable retainer bolt	6.0	61	53 in.*lbf
No. 3 parking brake cable x Backing plate	8.0	82	71 in.*lbf
Parking brake cable heat insulator set nut	5.4	55	48 in.*lbf
Parking brake intermediate lever adjusting nut	12.5	127	9
Wheel nut	103	1,050	76

TORQUE SPECIFICATIONS CHART

Part tightened	N*m	Kgf*cm	Ft.*lbf
Steering column assembly set bolt	25	255	18
Power steering motor set bolt	18	185	13
Steering intermediate shaft assembly No. 2 x Steering column assembly	35	360	26
Steering intermediate shaft assembly No. 2 x Steering sliding yoke sub-assembly	35	360	26
Steering sliding yoke subassembly x Steering intermediate shaft assembly	35	360	26
Steering wheel set nut	50	510	37
Tilt lever bracket set screw	2.0	20	37
Steering wheel pad set screw (Torx screw)	8.8	90	78 in.*lbf
Power steering motor assembly x Steering column assembly	18	185	18 in.*lbf
Power steering ECU assembly	5	50	44 in.*lbf
Tie rod end lock nut	74	750	54

TORQUE SPECIFICATIONS CHART

Part tightened	N*m	Kgf*cm	Ft.*lbf
STEERING WHEEL
Steering wheel set nut	50	510	37
POWER STEERING GEAR
Power steering rack x Steering rack end sub-assembly	60 (83)	612 (846)	44 (61)
Tie rod assembly lock nut	74	749	54
Steering gear assembly set bolt	58	591	43
Steering intermediate shaft x Steering gear assembly	35	360	26
Front stabilizer bracket No. 1	19	194	14
Front stabilizer link assembly set nut	74	755	55
Steering sliding yoke subassembly set bolt	35	360	26
Tie rod end sub-assembly set nut	74	749	54
Hub nut	103	1,050	76

TORQUE SPECIFICATIONS CHART

(): For use without SST

REFRIGERANT LINE

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Suction hose sub-assembly x Electric inverter compressor assembly	9.8	100	87 in.*lbf
Discharge hose sub-assembly x Electric inverter compressor assembly	9.8	100	87 in.*lbf
Discharge hose sub-assembly x Condenser assembly	5.4	55	49 in.*lbf
Cooler refrigerant liquid pipe Ex Condenser assembly	5.4	55	49 in.*lbf

TORQUE SPECIFICATIONS CHART

AIR CONDITIONING UNIT

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Air conditioning tube and accessory assembly x Air conditioning unit assembly	3.5	35	30 in.*lbf

TORQUE SPECIFICATIONS CHART

ELECTRIC INVERTER COMPRESSOR

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Electric inverter compressor assembly x Engine	25	255	18
Suction hose sub-assembly x Electric inverter compressor assembly	9.8	100	87 in.*lbf
Discharge hose sub-assembly x Electric inverter compressor assembly	9.8	100	87 in.*lbf

TORQUE SPECIFICATIONS CHART

CONDENSER

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Discharge hose sub-assembly x Condenser assembly		5.4	55	49 in.*lbf
Cooler refrigerant liquid pipe Ex Condenser assembly		5.4	55	49 in.*lbf
Radiator support bracket sub-assembly upper RH	Bolt A	5.0	51	44 in.*lbf
	Bolt B	3.9	40	35 in.*lbf
	Bolt C	7.5	76	66 in.*lbf
Radiator support bracket sub-assembly upper RH	Bolt A	5.0	51	44 in.*lbf
	Bolt B	3.9	40	35 in.*lbf
	Bolt C	7.5	76	66 in.*lbf

TORQUE SPECIFICATIONS CHART

Part Tightened		N*m	Kgf*cm	Ft.*lbf
Steering pad x Steering wheel assembly		8.8	90	78 in.*lbf
Curtain shield airbag assembly set bolt		11	110	8
Front passenger airbag assembly x Body		20	204	15
Center airbag sensor x Body		17.5	178	13
Front airbag sensor x Body	RH Side	9.0	92	80 in.*lbf
Front airbag sensor x Body	LH Side	17.5	178	13
Side airbag sensor x Body		9.0	92	80 in.*lbf
Rear airbag sensor x Body		17.5	178	13
Seat position sensor x Front seat assembly		8.0	82	71 in.*lbf

TORQUE SPECIFICATIONS CHART

FRONT SEAT BELT

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Front seat inner belt assembly x Front seat	42	428	31
Front seat outer belt assembly (Upper part of retractor) x Body	5.0	51	44 in.*lbf
Front seat outer belt assembly (Lower part of retractor) x Body	42	428	31
Front seat outer belt assembly (shoulder anchor) x Body	42	428	31
Front seat outer belt assembly (floor anchor) x Body	42	428	31
Front shoulder belt anchor adjuster assembly x Body	42	428	31

TORQUE SPECIFICATIONS CHART

REAR SEAT BELT

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Child restraint seat anchor bracket sub-assembly x Body	20	204	15
Rear seat inner belt assembly center x Body	42	428	31
Rear seat inner Belt Assembly RH x Body	42	428	31
Rear seat belt assembly outer center (retractor side.) x Body	42	428	31
Rear seat belt assembly outer center (for Floor Anchor) x Body	42	428	31
Rear seat outer belt assembly RH (retractor) x Body	42	428	31
Rear seat outer belt assembly RH (floor anchor side) x Body	42	428	31
Rear seat outer belt RH (floor anchor side.) x Body	42	428	31

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Wiper motor x Wiper link	5.4	5.5	48 in. lbf
Wiper motor x Crank arm	17	175	13
Wiper link x Body	5.5	56	49 in. lbf
Wiper arm x Wiper link	21	214	15
Rear wiper motor x Body	5.5	56	49 in. lbf
Rear wiper motor x Rear wiper arm	5.5	56	49 in. lbf

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Antenna holder assembly x antenna nut	5.0	51	44 in. lbf
Antenna cord x bolt	7.0	71	62 in. lbf

TORQUE SPECIFICATIONS CHART

HORN

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Low pitched horn x Body	20	204	15
High pitched horn x Body	20	204	15

TORQUE SPECIFICATIONS CHART

WINDSHIELD/WINDOWGLASS

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Wiper arm x Body	21	214	15
W/ Rear Wiper Rear wiper arm x Body	5.5	56	49 in.*lbf

TORQUE SPECIFICATIONS CHART

MIRROR

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Outer rear view mirror assembly x Door panel	5.5	56	49 in.*lbf

TORQUE SPECIFICATIONS CHART

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Instrument panel reinforcement x Passenger airbag	20	204	15

TORQUE SPECIFICATIONS CHART

Front Seat Assembly

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Airbag sensor x Seat adjuster frame	8.0	82	71 in.*lbf
Seatback cover bracket x Seat adjuster frame (w/ front seat side airbag)	5.5	56	49 in.*lbf
Inner belt x Seat adjuster frame	42	428	31
Seat x Body	37	377	27

TORQUE SPECIFICATIONS CHART

Rear Seat Assembly

Part Tightened	N*m	Kgf*cm	Ft.*lbf
Seatback hinge x Seatback frame	36.8	375	27
Seatback center hinge x Seatback frame	36.8	375	27
Seatback hinge x Body	18.1	185	13
Seatback center hinge x Body	18.1	185	13
Seatback lock x Seatback frame	18.1	185	13
Rear seat outer belt center x Seatback frame	42	428	31
Rear seat outer belt center (floor anchor) x Body	42	428	31

TORQUE SPECIFICATIONS CHART

Part tightened	N*m	Kgf*cm	Ft.*lbf
HOOD
Hood hinge x Hood	13	133	10
Hood hinge x Body	5.5	56	49 in.*lbf
Hood lock x Hood	8.0	82	71 in.*lbf
FRONT DOOR
Door check x Body	30	306	22
Door check x Door panel	5.5	56	49 in.*lbf
Door frame sub-assembly rear lower x Door panel	8.0	82	71 in.*lbf
Door glass x Front door window regulator	5.5	56	49 in.*lbf
Door hinge x Body	26	265	19
Door hinge x Door panel	26	265	19
Door lock x Door panel	5.0	51	44 in.*lbf
Door lock striker x Body	23	235	17
Door outside handle cover x Door panel	7.0	71	62 in.*lbf
Door outside handle frame x Door panel	4.0	41	35 in.*lbf
Outer view mirror x Door panel	10	102	7
Window regulator x Door panel	8.0	82	71 in.*lbf
REAR DOOR
Door check x Body	30	306	22
Door check x Door panel	5.5	56	49 in.*lbf
Door hinge x Body	26	265	19
Door hinge x Door panel	26	265	19
Door lock x Door panel	5.0	51	44 in.*lbf
Door lock striker x Body	23	235	17
Door outside handle cover x Door panel	4.0	41	35 in.*lbf
Door outside handle frame x Door panel	7.0	71	62 in.*lbf
Window division bar subassembly x Door panel	5.5	56	49 in.*lbf
BACK DOOR (LIFTBACK MODEL)
Back door femaie stopper x Door panel	5.5	56	49 in.*lbf
Back door hinge assembly x Body	19.5	200	14
Back door hinge assembly x Door panel	19.5	200	14
Back door lock assembly x Door panel	8.0	82	71 in.*lbf
Back door lock striker x Body	11.5	120	8.0
Back door stay sub-assembly x Body	7.0	71	62 in.*lbf
Back door stay sub-assembly x Door panel	22	224	16
Center stop light assembly x Door panel	5.5	56	49 in.*lbf

TORQUE SPECIFICATIONS CHART

Front Bumper

Part tightened	N*m	Kgf*cm	Ft.*lbf
Front bumper reinforcement x Body	67	683	49
Radiator grille protector x Body	5.0	51	44 in.*lbf

TORQUE SPECIFICATIONS CHART

Roof Headlining

Part tightened	N*m	Kgf*cm	Ft.*lbf
Front seat outer belt (floor anchor) x Body	42	430	31
Rear seat 3 point type belt	42	430	31

TORQUE SPECIFICATIONS CHART

Service Specifications: Specifications Toyota Prius II рестайлинг

SPECIFIED TORQUE FOR STANDARD BOLTS

TORQUE SPECIFICATIONS

More articles — Service Specifications

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