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Audio & Visual System: Removal & Installation Toyota Prius II

Entertainment Systems 18 illustrations ~954 words

REPLACEMENT

HINT

  1. See «COMPONENTS»(ref-216674-S17483655572006012400000)
  2. Installation is in the reverse order of removal.

Scheme 115

Scheme 115
Scheme 115

Scheme 116

Scheme 116
Scheme 116

Scheme 117

Scheme 117
Scheme 117
  1. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.3 (SEE «INSTRUMENT PANEL SUB-ASSY»(ref-216699-S10581449692006012500000) )
  2. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.4 (SEE «INSTRUMENT PANEL SUB-ASSY»(ref-216699-S10581449692006012500000) )
  3. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CENTER (SEE «INSTRUMENT PANEL SUB-ASSY»(ref-216699-S10581449692006012500000) )
  4. REMOVE MULTI-DISPLAY ASSY (SEE «REPLACEMENT»(ref-216674-S29181660732006012500000) )
  5. REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET Remove the 4 screws. Disconnect the connector and remove the radio receiver-assembly w/ bracket.
  6. REMOVE RADIO BRACKET NO.1 Remove the 6 screws and radio bracket No.1.
  7. REMOVE RADIO BRACKET NO.2 Remove the 6 screws and radio bracket No.2.
  8. REMOVE RADIO RECEIVER ASSY

HINT

  1. «COMPONENTS»(ref-216674-S17483655572006012400000)
  2. Installation is in the reverse order of removal.

Scheme 118

Scheme 118
Scheme 118
  1. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.3 (SEE «INSTRUMENT PANEL SUB-ASSY»(ref-216699-S10581449692006012500000) )
  2. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 4 (SEE «INSTRUMENT PANEL SUB-ASSY»(ref-216699-S10581449692006012500000) )
  3. REMOVE MULTI-DISPLAY ASSY Remove the 2 bolts. Disconnect the connector and remove the multi-display assy.

HINT

  1. See «COMPONENTS»(ref-216674-S17483655572006012400000)
  2. Use the same procedures for the RH side and LH side.
  3. The procedures listed below are for the LH side.
  4. Installation is in the reverse order of removal.

Scheme 119

Scheme 119
Scheme 119

Scheme 120

Scheme 120
Scheme 120

Scheme 121

Scheme 121
Scheme 121

Scheme 122

Scheme 122
Scheme 122

Scheme 123

Scheme 123
Scheme 123
  1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH (SEE «OVERHAUL»(ref-216702-S02066059872006012400000) )
  2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (SEE «OVERHAUL»(ref-216702-S02066059872006012400000) )
  3. REMOVE DOOR PULL HANDLE (SEE «OVERHAUL»(ref-216702-S02066059872006012400000) )
  4. REMOVE FRONT ARMREST BASE PANEL UPPER LH (SEE «OVERHAUL»(ref-216702-S02066059872006012400000) )
  5. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER LH (SEE «OVERHAUL»(ref-216702-S02066059872006012400000) )
  6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH (SEE «OVERHAUL»(ref-216702-S02066059872006012400000) )
  7. REMOVE FRONT NO.1 SPEAKER ASSY Disconnect the connector. Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the front No.1 speaker assy from the front door panel. Operate the drill along the rivet head circumference and cut out the flange. NOTE: Prying the rivet using a drill may scratch the rivet hole or break the drill bit. CAUTION: Be careful. The cut rivet is very hot. After drilling out the flange, continue drilling to push out the shards on the drill. Using a vacuum cleaner, remove the holed rivet and foreign matter from the front door panel.
  8. INSTALL FRONT NO.1 SPEAKER ASSY Using an air riveter or hand riveter, install 3 new strike rivets on the front No.1 speaker assy on the front door panel. HINT: Install the new strike rivets in order (Scheme 120) NOTE: Do not tilt the rivet head. Doing so may scratch the riveter or bend the loosened rivet on the mandrel. Do not tilt the riveter or remove the rivet from the material. Material that is not securely tightened may deviate. The rivet should be installed only when there is no clearance between materials to ensure secure installation. Connect the connector.

HINT

  1. See «COMPONENTS»(ref-216674-S17483655572006012400000)
  2. Use the same procedures for the RH side and LH side.
  3. The procedures listed below are for the LH side.
  4. Installation is in the reverse order of removal.

Scheme 124

Scheme 124
Scheme 124
  1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (SEE «OVERHAUL»(ref-216702-S02066059872006012400000) )
  2. REMOVE FRONT NO.2 SPEAKER ASSY Disengage the 3 claws and remove the front No.2 speaker assy.

HINT

  1. See «COMPONENTS»(ref-216674-S17483655572006012400000)
  2. Installation is in the reverse order of removal.

Scheme 125

Scheme 125
Scheme 125

Scheme 126

Scheme 126
Scheme 126
  1. REMOVE STEREO COMPONENT SPEAKER ASSY FRONT Disengage the 4 claws and remove the instrument panel speaker panel. Disconnect the connector. Remove the 2 screws and disengage the clamp and then remove the stereo component speaker assy front.

HINT

  1. See «COMPONENTS»(ref-216674-S17483655572006012400000)
  2. Use the same procedures for the RH side and LH side.
  3. The procedures listed below are for the LH side.
  4. Installation is in the reverse order of removal.

Scheme 127

Scheme 127
Scheme 127

Scheme 128

Scheme 128
Scheme 128

Scheme 129

Scheme 129
Scheme 129

Scheme 130

Scheme 130
Scheme 130

Scheme 131

Scheme 131
Scheme 131
  1. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH (SEE «OVERHAUL»(ref-216703-S10249388282006012500000) )
  2. REMOVE DOOR PULL HANDLE (SEE «OVERHAUL»(ref-216703-S10249388282006012500000) )
  3. REMOVE REAR DOOR ARMREST BASE PANEL UPPER LH (SEE «OVERHAUL»(ref-216703-S10249388282006012500000) )
  4. REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH (SEE «OVERHAUL»(ref-216703-S10249388282006012500000) )
  5. REMOVE REAR SPEAKER ASSY Disconnect the connector. Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the rear speaker assy from the rear door panel. Operate the drill along the rivet head circumference and cut out the flange. NOTE: Prying the rivet using a drill may scratch the rivet hole or break the drill bit. CAUTION: Be careful. The cut rivet is very hot. After drilling out the flange, continue drilling to push out the shards on the drill. Using a vacuum cleaner remove the holed rivet and foreign matter from the front door panel.
  6. INSTALL REAR SPEAKER ASSY Using an air riveter or hand riveter, install 3 new strike rivets on the rear speaker assy on the front door panel. HINT: Install the new strike rivets in order (Scheme 128) NOTE: Do not tilt the rivet head. Doing so may scratch the riveter or bend the loosened rivet on the mandrel. Do not tilt the riveter or remove the rivet from the material. Material that is not securely tightened may become lose. The rivet should be installed only when there is no clearance between materials to ensure secure installation. Connect the connector.

HINT

  1. See «COMPONENTS»(ref-216674-S17483655572006012400000)
  2. Use the same procedures for the RH side and LH side.
  3. The procedures listed below are for the LH side.
  4. Installation is in the reverse order of removal.

Scheme 132

Scheme 132
Scheme 132
  1. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH (SEE «OVERHAUL»(ref-216703-S10249388282006012500000) )
  2. REMOVE DOOR PULL HANDLE (SEE «OVERHAUL»(ref-216703-S10249388282006012500000) )
  3. REMOVE REAR DOOR ARMREST BASE PANEL UPPER LH (SEE «OVERHAUL»(ref-216703-S10249388282006012500000) )
  4. REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH (SEE «OVERHAUL»(ref-216703-S10249388282006012500000) )
  5. REMOVE REAR SPEAKER ASSY NO.2 Disengage the 3 claws and remove the rear speaker assy No.2.

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